Particle screening equipment for color master batch production

By introducing vibration box and material discharge components into the pellet screening equipment for color masterbatch production, the problem of color masterbatch bounce during the screening process is solved, and a more thorough and efficient screening effect is achieved.

CN222779845UActive Publication Date: 2025-04-22ANHUI DUOGUANG NEW MATERIAL TECH CO LTD

Patent Information

Application Number
CN202421540810.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-01
Publication Date
2025-04-22
Estimated Expiration
2034-07-01

AI Technical Summary

Technical Problem

During the screening process, the existing granule screening equipment for color masterbatch production has the problem that some color masterbatches pop up and leave directly from the screening plate, resulting in incomplete screening.

Method used

A screening device including a vibrating box, a feeding box, a screening plate and a feeding assembly is designed. The screening plate is shaken by the vibration assembly in the vibration box, and the discharge assembly includes a baffle and a rotating motor. The color masterbatch is controlled to slowly enter the screening plate, and the fallen and bounced color masterbatch is blocked through the baffle to ensure that it rolls through the screening plate.

Benefits of technology

It effectively avoids the problem of masterbatch popping up during the screening process, ensures the thoroughness and quality of the screening, and improves the screening efficiency of masterbatch.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model is suitable for the technical field of color master batch production, and provides a particle screening device for color master batch production, which comprises a screening box, a plurality of vibration boxes are vertically arranged on the left side wall of the screening box, a vibration assembly is arranged in each vibration box, a plurality of screening plates are obliquely arranged in the screening box in the vertical direction, and the screening plates are arranged on the left side wall of the screening box. A plurality of screening holes are formed in each screening plate, the hole diameters of the screening holes in each layer are gradually reduced from top to bottom, and a first baffle is fixedly connected between every two screening plates and at the bottom of the screening plate on the upper layer; a discharging assembly is installed at the position, on the screening box, of an inlet of the screening plate on the uppermost layer. To-be-screened color master batches enter the discharging box through the feeding hopper, move towards the position of the discharging groove under the action of the second inclined block and are blocked at an inlet of the screening plate on the uppermost layer by the second baffle, and the rotating motor controls the second baffle to move upwards intermittently, so that the color master batches enter the screening plates gradually and slowly; and incomplete screening caused by the fact that a large number of color master batches flow into the screening plate is avoided.
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Description

Technical Field

[0001] The utility model belongs to the technical field of masterbatch production, and in particular relates to a particle screening device for masterbatch production. Background Art

[0002] The full name of masterbatch is masterbatch, also called color seed. It is a new type of colorant for polymer materials, also known as pigment preparation. Masterbatch is composed of three basic elements: pigment or dye, carrier and additive. It is an aggregate obtained by uniformly attaching an extraordinary amount of pigment to the resin. It can be called pigment concentrate, so its coloring power is higher than the pigment itself. When processing, a small amount of masterbatch is mixed with uncolored resin to achieve the colored resin or product with the designed pigment concentration, which is mainly used in plastics. In the production process of masterbatch, the bar masterbatch needs to be screened by the particle size through a screening machine after being pelletized by the pelletizer, so that the masterbatch with the same particle size can be packaged and stored.

[0003] The Chinese utility model patent with the announcement number CN218948162U discloses a particle screening device for masterbatch production, including a screening box, a box door is provided on the front of the screening box, and a grading screening device is provided inside the screening box, and the grading screening device includes a placement cross plate, a connecting bearing seat, a connecting rotating rod, a first screening plate, a right end placement plate, an L-shaped connecting frame, a bottom end connecting block, a sliding rod, a connecting spring, a second screening plate, a third screening plate and a vibration motor. The utility model, by providing a grading screening device, can screen the masterbatch into four levels of different particle sizes according to demand, and cooperate with the structures such as the connecting spring and the vibration motor to increase the shaking of the screening plate, can ensure the speed and better ensure the quality of screening, and the masterbatch to be screened is not easy to be missed.

[0004] However, the above utility model still has some shortcomings:

[0005] During the use of the above-mentioned utility model, the masterbatch to be screened is put into the screening box through the feed pipe so as to grade and screen the masterbatch according to the particle size. The entrance of the feed pipe is at a certain distance from the first screening plate, which leads to the problem that some of the masterbatch will bounce up and leave directly from the first discharge trough when contacting the first screening plate, resulting in incomplete screening. In addition, there is a distance between every two layers of screening plates, and there is also the problem that the masterbatch of the upper layer falls on the screening plate of the lower layer after screening and bounces directly to the discharge trough to leave, which also leads to incomplete screening. Utility Model Content

[0006] The utility model provides a particle screening device for masterbatch production, aiming to solve the problems mentioned in the above background technology.

[0007] The utility model is achieved in this way, a particle screening equipment for masterbatch production comprises a screening box, a plurality of vibration boxes are vertically installed on the left side wall of the screening box, a vibration assembly is installed in each of the vibration boxes, a plurality of material receiving boxes are vertically installed on the right side wall of the screening box, a material receiving box is placed in each of the material receiving boxes, a discharging chute is provided above each of the material receiving boxes and on the right side wall of the screening box, and the inner wall of each of the discharging chute is fixedly connected to a discharging plate, a plurality of screening plates are inclinedly arranged in the screening box in a vertical direction, a side of the screening plate with a higher inclined height is connected to the vibration assembly, a side of the screening plate with a lower inclined height is rotatably connected to the discharging plate, a plurality of screening holes are provided on each of the screening plates, the aperture of each layer of screening holes gradually decreases from top to bottom, and a baffle is fixedly connected between every two screening plates and at the bottom of the upper screening plate;

[0008] A discharge box is installed at the entrance of the uppermost screen plate and on the left side wall of the screen box, a feed hopper is installed on the top of the discharge box, and a discharge assembly is installed at the entrance of the uppermost screen plate and on the screen box.

[0009] Preferably, the discharge assembly includes baffle plate 2, a movable hole 2 is provided at the entrance of the uppermost screen plate and at the top of the screen box, an installation box is installed around the movable hole 2, and a movable hole 1 is provided directly above the movable hole 2 and at the top of the installation box, and the baffle plate 2 is movably inserted into the movable hole 1 and the movable hole 2.

[0010] Preferably, the second baffle is fixed to a plurality of teeth along the vertical direction on the side wall away from the discharge box, each of the teeth is meshed with a gear, and the gears are sleeved and installed on the side wall of the connecting rod, one end of the connecting rod is rotatably installed on the side wall of the installation box, and the other end of the connecting rod is connected to the output shaft end of the rotating motor, and the rotating motor is installed on the inner wall of the installation box.

[0011] Preferably, a discharge trough is provided at the entrance of the uppermost screen plate and at the left side wall of the screen box, and inclined block 2 is fixedly connected to the inner wall of the discharge box and the discharge trough, and the inclined block 2 is inclined toward the position of the discharge trough.

[0012] Preferably, a material receiving door is installed below the vibration box at the lowest layer and on the left side wall of the screening box, and an inclined block 1 is fixed to the inner bottom of the screening box, and the inclined block 1 is inclined toward the position of the material receiving door.

[0013] Preferably, the vibration assembly includes a vibration motor, which is installed in the vibration box. The output end of the vibration motor is connected to a connecting plate, the top of the connecting plate is connected to a mounting plate via a telescopic cylinder, a spring is sleeved on the outer side wall of the telescopic cylinder, and the side of the screening plate with a higher inclined height is fixedly connected to the mounting plate.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] The masterbatch to be screened enters the discharge box through the feed hopper, moves to the discharge trough under the action of the inclined block 2 and is blocked by the baffle 2 at the entrance of the uppermost screening plate. The rotating motor controls the connecting rod to drive the gear to rotate, so that the gear drives the baffle 2 to move upward intermittently, so that the masterbatch gradually and slowly enters the screening plate, avoiding a large amount of masterbatch to be screened from rushing into the screening plate all at once, resulting in incomplete screening;

[0016] When the masterbatch to be screened passes through the upper screening plate and falls onto the lower screening plate, the baffle plate 1 will stop the falling and bouncing masterbatch, causing it to roll through the channel between the baffle plate 1 and the lower screening plate, thus preventing the masterbatch from bouncing off the screening plate during the screening process, resulting in incomplete screening. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a front cross-sectional schematic diagram of the utility model;

[0018] Figure 2 For the utility model Figure 1 A magnified schematic diagram of point A;

[0019] Figure 3 For the utility model Figure 1 An enlarged schematic diagram of point B;

[0020] Figure 4 For the utility model Figure 1 Schematic diagram of CC section;

[0021] In the figure:

[0022] 1. Screening box; 2. Moving wheel; 3. Vibration box; 4. Vibration assembly; 41. Vibration motor; 42. Connecting plate; 43. Telescopic cylinder; 44. Mounting plate; 45. Spring;

[0023] 5. Material collecting box; 6. Material collecting box; 7. Material discharging trough; 8. Material discharging plate; 9. Screening plate; 10. Screening hole; 11. Baffle plate 1; 12. Inclined block 1; 13. Material collecting door; 14. Material discharging box; 15. Material feeding hopper; 16. Material discharging trough; 17. Inclined block 2;

[0024] 18. Discharging assembly; 181. Mounting box; 182. Baffle plate 2; 183. Tooth; 184. Gear; 185. Connecting rod; 186. Rotating motor; 187. Moving hole 1; 188. Moving hole 2; 19. Vibrating hole. DETAILED DESCRIPTION

[0025] The technical solution of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present utility model, rather than all of the embodiments.

[0026] The components of the embodiments of the present invention generally described and shown in the drawings herein can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention.

[0027] Based on the embodiments of the present utility model, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present utility model.

[0028] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0029] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0030] See also Figure 1-4The utility model provides a technical solution: a particle screening equipment for masterbatch production, comprising a screening box 1, a plurality of vibration boxes 3 are vertically installed on the left side wall of the screening box 1, and a vibration assembly 4 is installed in each vibration box 3. A plurality of material receiving boxes 5 are vertically installed on the right side wall of the screening box 1, and a material receiving box 6 is placed in each material receiving box 5. A discharge trough 7 is provided above each material receiving box 6 and on the right side wall of the screening box 1. A discharge plate 8 is fixed on the inner wall of each discharge trough 7. A plurality of screening plates 9 are inclined in the vertical direction in the screening box 1, and a side of the screening plate 9 with a higher inclined height is connected to the vibration assembly 4, and a side of the screening plate 9 with a lower inclined height is rotatably connected to the discharge plate 8. A plurality of screening holes 10 are provided on each screening plate 9, and the aperture of each layer of screening holes 10 gradually decreases from top to bottom. A baffle 11 is fixed between every two screening plates 9 and at the bottom of the upper screening plate 9.

[0031] A discharge box 14 is installed at the entrance of the uppermost screen plate 9 and on the left side wall of the screen box 1 , a feed hopper 15 is installed on the top of the discharge box 14 , and a discharge assembly 18 is installed at the entrance of the uppermost screen plate 9 and on the screen box 1 .

[0032] Specifically, a moving wheel 2 is installed at the bottom of the screening box 1 to facilitate the operator to move; the masterbatch to be screened enters the discharge box 14 through the feed hopper 15, and enters the uppermost screening plate 9 through the discharge trough 16, and stays at the entrance (discharge trough 16) of the screening plate 9 under the obstruction of the discharge component 18. The discharge component 18 can gradually put the masterbatch to be screened at the discharge trough 16 onto the screening plate 9, so as to avoid the masterbatch being dumped on the screening plate 9 all at once, causing the masterbatch to bounce up and resulting in incomplete screening;

[0033] When the masterbatch to be screened passes through the upper screening plate 9 and falls onto the lower screening plate 9, the falling and bouncing masterbatch will be stopped by the baffle 11, so that it rolls through the channel between the baffle 11 and the lower screening plate 9, thereby preventing the masterbatch from bouncing off the screening plate 9 during the screening process, resulting in incomplete screening.

[0034] Furthermore, the discharge assembly 18 includes a baffle plate 182, a movable hole 188 is provided at the entrance of the uppermost screen plate 9 and at the top of the screen box 1, an installation box 181 is installed around the movable hole 188, and a movable hole 187 is provided directly above the movable hole 188 and at the top of the installation box 181, and the baffle plate 182 is movably inserted into the movable hole 187 and the movable hole 188.

[0035] Specifically, the baffle plate 182 can move up and down between the movable hole 187 and the movable hole 188 to control the opening and closing of the channel for the masterbatch to enter the screening plate 9.

[0036] Furthermore, baffle plate 2 182 is fixedly connected to a plurality of track teeth 183 along the vertical direction on the side wall away from the discharge box 14, and each track tooth 183 is meshed with a gear 184, and the gears 184 are sleeved and installed on the side wall of a connecting rod 185, one end of the connecting rod 185 is rotatably installed on the side wall of the installation box 181, and the other end of the connecting rod 185 is connected to the output shaft end of a rotating motor 186, and the rotating motor 186 is installed on the inner wall of the installation box 181.

[0037] Specifically, the rotating motor 186 controls the connecting rod 185 to drive the gear 184 to rotate, so that the tooth 183 drives the baffle 2 182 to move in the vertical direction; it should be noted that the baffle 2 182 moves upward for a distance, stops for a period of time, and then moves upward to avoid a large amount of masterbatch to be screened from rushing into the screening plate 9 at once, resulting in incomplete screening.

[0038] Furthermore, a discharge trough 16 is provided at the entrance of the uppermost screening plate 9 and at the left side wall of the screening box 1 , and a second inclined block 17 is fixedly connected to the inner wall of the discharge box 14 and the discharge trough 16 , and the inclined block 17 is inclined toward the position of the discharge trough 16 .

[0039] Specifically, the masterbatch to be screened poured from the feed hopper 15 enters the discharge box 14, and moves to the position of the discharge trough 16 under the action of the inclined block 17, so as to enter the position of the screening plate 9 for screening.

[0040] Furthermore, a material receiving door 13 is installed below the lowest vibration box 3 and on the left side wall of the screening box 1 , and an inclined block 12 is fixed to the inner bottom of the screening box 1 , and the inclined block 12 is inclined toward the position of the material receiving door 13 .

[0041] Specifically, the masterbatch passing through the bottom screen plate 9 falls on the inclined block 12 for storage. When the operator opens the receiving door 13, the masterbatch at the bottom of the screening box 1 moves to the receiving door 13 under the action of the inclined block 12 and leaves the screening box 1 to complete the collection of the masterbatch at the bottom layer.

[0042] Furthermore, the vibration assembly 4 includes a vibration motor 41, which is installed in the vibration box 3. The output end of the vibration motor 41 is connected to a connecting plate 42. The top of the connecting plate 42 is connected to a mounting plate 44 through a telescopic cylinder 43. A spring 45 is sleeved on the outer wall of the telescopic cylinder 43. The side of the screening plate 9 with a higher inclined height is fixedly connected to the mounting plate 44.

[0043] Specifically, a vibration hole 19 corresponding to the vibration box 3 is opened on the left side wall of the screening box 1, and the connection between the screening plate 9 and the mounting plate 44 is arranged in the vibration hole 19, so that the mounting plate 44 drives the screening plate 9 to vibrate;

[0044] The thick end of the telescopic cylinder 43 is fixedly connected to the top of the connecting plate 42, and the thin end is fixedly connected to the bottom of the mounting plate 44; when the vibration motor 41 is working, it drives the connecting plate 42 to vibrate synchronously, so that the spring 45 and the telescopic cylinder 43 drive the mounting plate 44 and the screening plate 9 to shake in the vertical direction to screen the masterbatch.

[0045] Working principle and use process of the utility model: After the utility model is installed, the masterbatch to be screened is poured from the feed hopper 15 into the discharge box 14, and the masterbatch to be screened moves to the position of the discharge trough 16 under the action of the inclined block 17 and is blocked by the baffle 182 at the entrance of the uppermost screening plate 9;

[0046] The vibration motor 41 drives the connecting plate 42 to vibrate synchronously, so that the spring 45 and the telescopic cylinder 43 drive the mounting plate 44 and the screening plate 9 to shake in the vertical direction;

[0047] During the operation of the vibration motor 41, the rotating motor 186 controls the connecting rod 185 to drive the gear 184 to rotate, so that the tooth 183 drives the baffle plate 182 to move upward. During this process, the baffle plate 182 moves upward for a distance, stops for a period of time, and then moves upward, so that the masterbatch to be screened slowly rolls over the screening plate 9;

[0048] When the masterbatch to be screened passes through the upper screening plate 9 and falls onto the next screening plate 9, the masterbatch that falls and bounces up will be stopped by the baffle 11, so that the masterbatch rolls through the channel between the baffle 11 and the next screening plate 9, and enters the receiving box 6 from the discharge plate 8, completing the collection of the screened masterbatch;

[0049] The masterbatch passing through the bottom sieve plate 9 will fall on the inclined block 12 for storage, and the operator can open the receiving door 13 to collect it.

[0050] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A particle screening device for masterbatch production, characterized in that: The invention comprises a screening box (1), wherein a plurality of vibration boxes (3) are vertically mounted on the left side wall of the screening box (1), and a vibration assembly (4) is mounted in each of the vibration boxes (3); a plurality of material receiving boxes (5) are vertically mounted on the right side wall of the screening box (1), and a material receiving box (6) is placed in each of the material receiving boxes (5); a material discharge trough (7) is provided above each of the material receiving boxes (6) and on the right side wall of the screening box (1), and the inner wall of each of the material discharge troughs (7) is fixedly connected to a material discharge plate (8), and the material receiving box (6) is provided with a material receiving box (6) and a material receiving box (6) is provided with a material receiving box (6) and a material receiving box (6) is provided with a material receiving trough (7) and a material receiving plate (8) is fixedly connected to the inner wall of each of the material discharge troughs (7). A plurality of screening plates (9) are arranged in a vertically inclined manner in the screening box (1); a side of the screening plate (9) with a higher inclined height is connected to the vibration assembly (4); a side of the screening plate (9) with a lower inclined height is rotatably connected to the discharge plate (8); a plurality of screening holes (10) are provided on each screening plate (9); the aperture of each layer of screening holes (10) gradually decreases from top to bottom; a baffle plate (11) is fixedly connected between each two screening plates (9) and at the bottom of the upper screening plate (9); A discharge box (14) is installed at the entrance of the uppermost screen plate (9) and on the left side wall of the screen box (1), a feed hopper (15) is installed on the top of the discharge box (14), and a discharge assembly (18) is installed at the entrance of the uppermost screen plate (9) and on the screen box (1).

2. A particle screening device for masterbatch production according to claim 1, characterized in that: The discharge assembly (18) includes a second baffle plate (182), a second movable hole (188) is opened at the entrance of the uppermost screen plate (9) and at the top of the screen box (1), an installation box (181) is installed around the second movable hole (188), and a first movable hole (187) is opened directly above the second movable hole (188) and at the top of the installation box (181), and the second baffle plate (182) is movably inserted into the first movable hole (187) and the second movable hole (188).

3. A particle screening device for masterbatch production as claimed in claim 2, characterized in that: The second baffle plate (182) is fixedly connected to a plurality of teeth (183) along the vertical direction on the side wall away from the discharge box (14), and each of the teeth (183) is meshed with a gear (184). The gears (184) are sleeved and installed on the side wall of a connecting rod (185). One end of the connecting rod (185) is rotatably installed on the side wall of the installation box (181), and the other end of the connecting rod (185) is connected to the output shaft end of a rotating motor (186), and the rotating motor (186) is installed on the inner wall of the installation box (181).

4. A particle screening device for masterbatch production according to claim 1, characterized in that: A discharge trough (16) is provided at the entrance of the uppermost screening plate (9) and at the left side wall of the screening box (1). A second inclined block (17) is fixedly connected to the inner wall of the discharge box (14) and the discharge trough (16). The second inclined block (17) is inclined toward the position of the discharge trough (16).

5. The particle screening device for masterbatch production according to claim 1, characterized in that: A material receiving door (13) is installed below the vibration box (3) at the lowest layer and on the left side wall of the screening box (1), and an inclined block (12) is fixedly connected to the inner bottom of the screening box (1), and the inclined block (12) is inclined toward the position of the material receiving door (13).

6. A particle screening device for masterbatch production according to claim 1, characterized in that: The vibration assembly (4) comprises a vibration motor (41), the vibration motor (41) is installed in the vibration box (3), the output end of the vibration motor (41) is connected to a connecting plate (42), the top of the connecting plate (42) is connected to a mounting plate (44) via a telescopic cylinder (43), a spring (45) is sleeved on the outer side wall of the telescopic cylinder (43), and the side of the screening plate (9) with a higher inclined height is fixedly connected to the mounting plate (44).

Citation Information

Patent Citations

  • Particle screening device for color master batch production

    CN218948162U

Cited By

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    CN120733971A