Vulcanizing device for lead-containing protective film

Abstract

The utility model discloses a lead-containing protective film vulcanizing device, and belongs to the technical field of film vulcanizing. Comprising a screen cloth unwinding device, a first rubber sheet unwinding device and a second rubber sheet unwinding device, the output end of the screen cloth unwinding device is connected with a detection arrangement rack, the output end of the first rubber sheet unwinding device is provided with a first cloth liner reel and a first mold cloth unwinding device, the output end of the second rubber sheet unwinding device is provided with a second cloth liner reel and a second mold cloth unwinding device, and the output end of the detection arrangement rack is connected with a drum type vulcanizing machine. According to the utility model, the two groups of film unwinding devices, the gasket winding devices and the mold cloth unwinding devices are mutually matched and alternately used and are conveyed to the detection and arrangement rack for arranging the films, and the vulcanization process is further carried out, so that the continuous vulcanization production of the lead-containing films can be realized by the device; besides, the lead-containing rubber sheet is protected by the gasket and the mold cloth, so that the lead-containing rubber sheet is resistant to high temperature and friction in the vulcanization process and can bear high-strength pressure, and high compactness of vulcanization of the lead-containing rubber sheet is guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of film vulcanization, and more specifically to a lead-containing protective film vulcanization device. Background Art

[0002] Vulcanizer is a special equipment used for vulcanization of film products and other related materials. The core function of the vulcanizer is to promote the cross-linking reaction between the polymer compounds in the film and the vulcanizing agent under heating and pressurization conditions, thereby significantly improving the physical and mechanical properties, heat resistance, cold resistance and chemical resistance of the film material, making it have better performance and durability. Vulcanizer plays a vital role in the production process of film products and is widely used in the manufacture of film products, plastic products, tires, conveyor belts, rubber tubes, seals and other products.

[0003] The existing film vulcanization device, when encountering the vulcanization of lead-containing protective film, has higher requirements for vulcanization because the lead-containing protective film has metal components added to the rubber and is used for protection, which makes it difficult for general vulcanization devices to achieve continuous production; in addition, because the film contains lead, the density of the lead-containing film vulcanization in the general vulcanizing machine vulcanization production is insufficient. In view of this, we propose a lead-containing protective film vulcanization device. Utility Model Content

[0004] 1. Technical issues to be solved

[0005] The utility model aims to provide a lead-containing protective film vulcanization device to solve the problems of difficulty in achieving continuous production and insufficient density of lead-containing film vulcanization in the above-mentioned background technology.

[0006] 2. Technical solution

[0007] A lead-containing protective film vulcanization device, characterized in that it comprises a mesh cloth guide-out device, a film guide-out one and a film guide-out two, a roll diameter measurement is arranged below the mesh cloth guide-out device, the output end of the mesh cloth guide-out device is connected to a detection and sorting rack, the output end of the film guide-out one is connected to a pad cloth winding-up one, the output end of the pad cloth winding-up one is connected to a mold cloth guide-out one, the output end of the mold cloth guide-out one is connected to the detection and sorting rack, the output end of the film guide-out two is connected to a pad cloth winding-up two, the output end of the pad cloth winding-up two is connected to mold cloth guide-out two, the output end of the mold cloth guide-out two is connected to the detection and sorting rack, the output end of the detection and sorting rack is connected to a drum vulcanizer, the output end of the drum vulcanizer is connected to a traction and storage device, the output end of the traction and storage device is provided with a damping device, and the output end of the damping device is provided with winding-up one, winding-up two and winding-up three.

[0008] Preferably, a vulcanizing drum, a pressurizing device and a heating device are provided inside the drum vulcanizer.

[0009] Preferably, pad cloth is arranged in the pad cloth roll one and the pad cloth roll two, and the pad cloth is made of ceramic fiber cloth and has the characteristics of high temperature resistance and friction resistance.

[0010] Preferably, a mesh is arranged in the mesh guiding device, and the mesh is made of polyester fiber and has the characteristics of friction resistance, high temperature resistance and low cost.

[0011] Preferably, mold cloth is arranged in the mold cloth guide opening 1 and the mold cloth guide opening 2, and the mold cloth is made of aramid cloth and has the characteristics of high strength and good heat resistance.

[0012] 3. Beneficial effects

[0013] Compared with the prior art, the advantages of the present invention are:

[0014] The utility model cooperates with each other through two groups of film guiding, gasket winding and mold cloth guiding, which are used alternately and transmitted to the detection and sorting frame to sort the film, and further carry out the vulcanization process, so that the device can realize the continuous vulcanization production of lead-containing films; in addition, by applying gaskets and mold cloth protection to the lead-containing films, the lead-containing films are resistant to high temperatures and friction during the vulcanization process, and can withstand high-intensity pressure, thereby ensuring the high density of the vulcanized lead-containing films. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the film guide structure of the utility model;

[0017] Figure 3 It is a schematic diagram of the drum vulcanizing machine and the coiling structure of the utility model;

[0018] Explanation of the numbers in the figure: 1. mesh cloth guiding device; 2. mold cloth guiding 1; 3. mold cloth guiding 2; 4. pad cloth winding 1; 5. pad cloth winding 2; 6. film guiding 1; 7. film guiding 2; 8. winding diameter measurement; 9. detection and sorting rack; 10. drum vulcanizer; 11. traction storage device; 12. damping device; 13. winding 1; 14. winding 2; 15. winding 3. DETAILED DESCRIPTION

[0019] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0020] In the description of the present invention, "plurality" means two or more than two, unless otherwise clearly and specifically defined.

[0021] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "set / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0022] See also Figure 1-3 ,The utility model provides a technical solution:

[0023] A lead-containing protective film vulcanization device, specifically, includes a mesh cloth guiding device 1, a film guiding device 1 6 and a film guiding device 2 7. The mesh cloth is arranged in the mesh cloth guiding device 1. The mesh cloth is a common auxiliary material in the vulcanization process. Its main function is to prevent the rubber product from directly contacting other parts, reduce friction and damage. A winding diameter measurement 8 is arranged below the mesh cloth guiding device 1. The output end of the mesh cloth guiding device 1 is connected to a detection and sorting rack 9. The output end of the film guiding device 6 is connected to a pad cloth winding 4. The pad cloth of the vulcanizer is an auxiliary material used in the vulcanization process. Its main function is to prevent the rubber product from directly contacting the vulcanizer, reduce damage, and contribute to uniform heat transfer, so that the vulcanization effect is better. The output end of the pad cloth winding 4 is connected to a mold cloth guiding device 2. The mold cloth of the vulcanizer is also It is an auxiliary material used in the vulcanization process. Its function is to maintain stable shape and performance under high temperature and pressure, and it helps to transfer heat and discharge gas during the vulcanization process. The output end of the mold cloth guide 2 is connected to the detection and sorting rack 9. The mold cloth guide 2 refers to the process of unfolding the mold cloth and guiding it to the detection and sorting rack 9. The output end of the film guide 2 7 is connected to the pad cloth winding 2 5. The output end of the pad cloth winding 2 5 is connected to the mold cloth guide 2 3. The output end of the mold cloth guide 2 3 is connected to the detection and sorting rack 9. The output end of the detection and sorting rack 9 is connected to a drum vulcanizer 10. The output end of the drum vulcanizer 10 is connected to a traction storage device 11. The output end of the traction storage device 11 is provided with a damping device 12. The output end of the damping device 12 is provided with winding 13, winding 2 14 and winding 3 15.

[0024] It is worth noting that the drum vulcanizer 10 is the prior art in the example. The drum vulcanizer 10 is internally provided with a vulcanizing drum, a pressurizing device and a heating device. Its working principle is to put the unvulcanized lead-containing film into the vulcanizing drum, apply pressure to the lead-containing film through the pressurizing device, and heat the lead-containing film by the heating device at the same time, so that the vulcanization process is completed under a certain temperature and pressure.

[0025] It is worth noting that in order to improve the high temperature resistance during the vulcanization process, pad cloths are arranged in the pad cloth reel 1 4 and the pad cloth reel 2 5. The pad cloths are made of ceramic fiber cloth and have the characteristics of high temperature resistance and friction resistance.

[0026] In addition, in order to improve the friction resistance during the vulcanization process, a mesh is arranged in the mesh guide device 1. The mesh is made of polyester fiber and has the characteristics of friction resistance, high temperature resistance and low cost.

[0027] Finally, in order to make the mold cloth have higher strength, mold cloth is arranged in the mold cloth guide 1 2 and the mold cloth guide 2 3. The mold cloth is made of aramid cloth and has the characteristics of high strength and good heat resistance.

[0028] Working principle: When the device is required to work, the leaded film is unfolded by film guide-6, the pad cloth is unfolded by taking up-4, the mold cloth is unfolded by guide-2, and the mold cloth is conveyed to the inspection and sorting rack 9 for sorting and inspection, and further conveyed to the drum vulcanizer 10, the uncured leaded film is pressed by the pressure device, and the leaded film is heated by the heating device to complete the vulcanization process under a certain temperature and pressure. After the materials in the cloth reel-1 4 and the mold cloth guide-out 2 are exhausted, the lead-containing film is unfolded through the film guide-out 2 7, the cloth reel-out 5 unfolds the cloth, and the mold cloth guide-out 3 unfolds the mold cloth, and is transported to the inspection and sorting rack 9 for sorting and inspection, and further transported to the drum vulcanizer 10, and the same vulcanization process is performed on the unvulcanized lead-containing film, and finally, they are all transported from the output end of the drum vulcanizer 10 to the reel-1 13, the reel-2 14 and the reel-3 15 to complete the continuous vulcanization production.

[0029] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A lead-containing protective film vulcanization device, characterized in that: The invention comprises a mesh cloth guiding device (1), a film guiding device 1 (6) and a film guiding device 2 (7); a winding diameter measuring device (8) is arranged below the mesh cloth guiding device (1); an output end of the mesh cloth guiding device (1) is connected to a detection and sorting frame (9); an output end of the film guiding device 1 (6) is connected to a pad cloth winding device 1 (4); an output end of the pad cloth winding device 1 (4) is connected to a mold cloth guiding device 1 (2); an output end of the mold cloth guiding device 1 (2) is connected to the detection and sorting frame (9); an output end of the film guiding device 2 (7) is connected to a pad cloth winding device 1 (4); The output end of the pad cloth winding device 2 (5) is connected to the mold cloth guiding device 2 (3), the output end of the mold cloth guiding device 2 (3) is connected to the detection and sorting frame (9), the output end of the detection and sorting frame (9) is connected to a drum vulcanizer (10), the output end of the drum vulcanizer (10) is connected to a traction storage device (11), the output end of the traction storage device (11) is provided with a damping device (12), and the output end of the damping device (12) is provided with a winding device 1 (13), a winding device 2 (14) and a winding device 3 (15).

2. The lead-containing protective film vulcanization device according to claim 1, characterized in that: The drum vulcanizer (10) is provided with a vulcanizing drum, a pressurizing device and a heating device.

3. The lead-containing protective film vulcanization device according to claim 2, characterized in that: The pad cloth roll one (4) and the pad cloth roll two (5) are provided with pad cloth, and the pad cloth is made of ceramic fiber cloth and has the characteristics of high temperature resistance and friction resistance.

4. The lead-containing protective film vulcanization device according to claim 3, characterized in that: The mesh deflecting device (1) is provided with a mesh, and the mesh is made of polyester fiber and has the characteristics of being resistant to friction, high temperature and low in cost.

5. The lead-containing protective film vulcanization device according to claim 4, characterized in that: The mold cloth guide 1 (2) and the mold cloth guide 2 (3) are provided with mold cloth, and the mold cloth is made of aramid cloth and has the characteristics of high strength and good heat resistance.

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