Simple rubber strip joint vulcanizing device

By designing a simple rubber strip joint vulcanization device and adopting a combined structure of mold and heating plate, the joint is easily cracked due to the inadequate bonding of glue in the prior art, and an efficient and economical rubber strip joint vulcanization effect is achieved.

CN222779872UActive Publication Date: 2025-04-22LIUZHOU CHENGTE TRANSFORMER
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Patent Information

Application Number
CN202421529654.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-01
Publication Date
2025-04-22
Estimated Expiration
2034-07-01

AI Technical Summary

Technical Problem

In the existing rubber strip vulcanization devices, the reliability and durability of glue bonding are not high, which leads to prone to cracking and causing oil seepage risks. The professional vulcanization machine is expensive and uneconomical.

Method used

A simple rubber strip joint vulcanization device is designed, which adopts a combined structure of upper mold, lower mold, heating plate and heat insulation plate. The upper and lower plates and bolts are fixed to achieve the vulcanization and bonding of rubber strip joints.

Benefits of technology

It improves the convenience and stability of rubber strip joint vulcanization, avoids the problem of easy cracking of joints, reduces the cost of vulcanization equipment, and realizes cost-effective rubber strip joint vulcanization.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a simple rubber strip joint vulcanizing device, and relates to the field of vulcanization. Through the arrangement of the rubber strip mold, the heating plate and the heat insulation plate, under the action of the rubber strip mold, the heating plate and the heat insulation plate, the rubber strip mold is a split mold and is divided into an upper mold and a lower mold, the two molds are tightly attached to the heating plate respectively, are isolated from the support through the heat insulation plate and are fixed to the support, and the upper support and the lower support are connected through the hinge and can be freely opened and closed. One ends of the heating plates are connected through bolts, and the other ends of the heating plates are connected through bolts and can be loosened and locked, so that the mold can be suitable for rubber strips with different sizes, the use range is enlarged, the rubber strips are placed in the mold during use, and the heating plates heat the mold to vulcanize raw rubber and bond rubber strip joints in a vulcanization mode after being electrified and started; the performance is comparable with the performance of the original rubber strip, the reliability and durability are greatly improved, the device cost is less than one tenth of that of a professional vulcanizing machine, and the use cost is greatly reduced.
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Description

Technical Field

[0001] The utility model relates to the field of vulcanization, in particular to a simple rubber strip joint vulcanization device. Background Art

[0002] The rubber strip vulcanization device is usually called a vulcanizer. The vulcanizer is suitable for the vulcanization of various rubber products. It integrates the preheating required by the rubber vulcanization process, automatic exhaust gas after loading, pressure-maintaining vulcanization, timing alarm, automatic mold opening, and product demolding. It is mainly used for the molding of flat products such as vulcanized flat tapes, rubber sheets, and polymers. The rubber strip vulcanization joint is a flat conveyor belt or conveyor belt. When the flat vulcanizer is used for vulcanization, it is divided into sections according to the length of the vulcanizer. Each section is contacted first, and a small section is required to connect to the next section for vulcanization. After pressurization vulcanization once, this small section is called a vulcanization joint. The vulcanization of this part adopts cooling water to reduce the vulcanization temperature to avoid over-vulcanization.

[0003] Common vulcanization equipment is composed of vulcanization tanks, columns, transformers, hydraulic cylinders and other parts. The transformer is generally sealed with an annular sealing rubber ring, which is made by cutting a circular rubber strip to a suitable length and bonding the two ends with quick-drying glue.

[0004] Since the reliability and durability of glue bonding are not high, the joints are prone to cracking and cause oil leakage hazards. Existing devices generally use vulcanization to bond joints, which can avoid the above defects. However, professional vulcanizers are expensive, and it is not economical to use them to bond joints. Utility Model Content

[0005] Based on this, the purpose of the utility model is to provide a simple rubber strip joint vulcanization device to solve the technical problems mentioned in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a control box, angle steel and flat steel, a plurality of flat steels are installed at the bottom of the control box, and a plurality of angle steels for support are installed at the ends of the flat steels, a lower plate is fixedly installed on the top of the angle steel, a heat insulation board is fixedly installed on the top of the lower plate, a heating plate is installed on the top of the heat insulation board, and a lower mold is fixedly installed on the top of the heating plate, a side plate is installed on the top of the lower plate, and the outer wall of the side plate is provided with a hinge connected to the upper plate, a heat insulation board is fixedly installed on the bottom of the upper plate, and a heating plate is installed on the bottom of the heat insulation board The heating plate comprises a plate, an upper mold is fixedly installed on the bottom of the heating plate, and the outer wall of the upper mold is in contact with the outer wall of the lower mold, mold pressing plates are fixedly installed on both ends of the lower mold, and the mold pressing plates are fixed by a first bolt, a second bolt is embedded in the end of the upper plate, and the second bolt is in contact with the inner wall of the groove opened at the end of the upper plate, a first nut is sleeved on the outer wall of the second bolt, and the bottom of the first nut is in contact with the outer wall of the upper plate, second nuts are sleeved on both ends of the bottom of the second bolt, and the second nut is installed on the top of the lower plate, and a handle is fixedly installed on the end of the upper plate.

[0007] By adopting the above technical solution, the rubber strip can be placed in the upper mold and the lower mold more closely, and the free opening and closing, loosening and locking make the device more convenient to use.

[0008] Furthermore, the outer walls of the upper mold and the lower mold are symmetrically provided with four semicircular arc grooves with increasing radius, and the radius of the combined cross-section of the semicircular arc grooves of the upper mold and the lower mold is designed to be circular from small to large.

[0009] By adopting the above technical solution, the mold can be applied to rubber strips of different sizes, thereby increasing the scope of use.

[0010] Furthermore, the upper mold and the lower mold are split molds.

[0011] By adopting the above technical solution, the tightness of the rubber strip when placed in the mold is ensured, and the convenience of vulcanization of the rubber strip joint is further improved.

[0012] Furthermore, the hinge rotatably connects the side panel and the upper panel, and the horizontal height of the side panel is flush with the horizontal height of the support frame, and the combination of the side panel and the upper panel is designed in an inverted L-shaped structure.

[0013] By adopting the above technical solution, the upper plate is more convenient to open and close, and the rubber strip is more convenient to place.

[0014] Furthermore, the second bolt is designed in a T-shaped structure, and the second nut is sleeved on the end of the second bolt.

[0015] By adopting the above technical solution, when the second bolt rotates with the second nut as the fixed axis, the restriction of the second bolt on the upper plate can be easily released, making it more convenient to loosen and tighten the upper plate, and further improving the stability of the heating plate when heating the rubber strip.

[0016] Furthermore, the outer wall of the support frame is provided with a through hole, and a supporting bolt is rotatably installed in the through hole, and the support frame is fixed to the bottom of the upper plate in multiple numbers.

[0017] By adopting the above technical solution, when the second bolt restricts the upper plate, the support frame can support the upper plate through the support bolts, so that the upper plate is more stable.

[0018] In summary, the utility model mainly has the following beneficial effects:

[0019] The utility model is provided with an upper mold, a lower mold, a heating plate and a heat insulation plate. Under the action of the upper and lower molds and the heating plate and the heat insulation plate, the upper mold and the lower mold are respectively tightly fitted with the heating plate, isolated from the upper and lower plates by the heat insulation plate and fixed on the upper and lower plates. The upper and lower plates are connected by hinges so that the upper and lower plates can be opened and closed. At the same time, the heating plate can heat the upper and lower molds, thereby realizing the vulcanization of the rubber strip joint. When in use, the rubber strip is placed in the mold, the upper and lower plates are connected by bolts, and they are locked. After power-on startup, the heating plate heats the mold to vulcanize the raw rubber, and the rubber strip joint is bonded by vulcanization, and the rubber strip joint is integrated with each other. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0021] Figure 2 This is a schematic diagram of the main structure of the utility model;

[0022] Figure 3 It is a side view structural schematic diagram of the utility model;

[0023] Figure 4 It is a schematic diagram of the top structure of the utility model.

[0024] In the figure: 1. control box; 2. angle steel; 3. flat steel; 4. lower plate; 5. upper mold; 51. lower mold; 52. mold pressing plate; 6. heat insulation board; 7. upper plate; 71. heating plate; 8. side plate; 9. hinge; 10. first nut; 11. second bolt; 12. second nut; 13. support bolt; 14. first bolt; 15. support frame; 16. handle. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.

[0026] The following describes an embodiment of the utility model based on its overall structure.

[0027] A simple rubber strip joint vulcanization device, such as Figure 1 - Figure 4 As shown, it includes a control box 1, angle steels 2 and flat steels 3, a plurality of flat steels 3 are installed at the bottom of the control box 1, and a plurality of angle steels 2 for support are installed at the ends of the flat steels 3, a lower plate 4 is fixedly installed on the top of the angle steel 2, and a heat insulation board 6 is fixedly installed on the top of the lower plate 4, and a heating plate 71 is installed on the top of the heat insulation board 6, and a lower mold 51 is fixedly installed on the top of the heating plate 71, a side plate 8 is installed on the top of the lower plate 4, and a hinge 9 connected to the upper plate 7 is provided on the outer wall of the side plate 8, a heat insulation board 6 is fixedly installed on the bottom of the upper plate 7, and a heating plate 71 is installed on the bottom of the heat insulation board 6, so that the heating plate 71 can heat the rubber strip, and the heat insulation board 6 isolates the upper plate 7, an upper mold 5 is fixedly installed on the bottom of the heating plate 71, and the outer wall of the upper mold 5 is in contact with the outer wall of the lower mold 51, and mold pressing plates are fixedly installed at both ends of the lower mold 51 52, so that the upper mold 5 and the lower mold 51 fit each other more closely, and the mold pressing plate 52 is fixed by the first bolt 14, and the second bolt 11 is embedded at the end of the upper plate 7, so that the upper mold 5 and the lower mold 51 can be freely opened and closed, locked and loosened, and the second bolt 11 contacts the inner wall of the groove opened at the end of the upper plate 7, so that the second bolt 11 can be clamped by the upper plate 7, and the upper plate 7 is better fixed. The outer wall of the second bolt 11 is sleeved with a first nut 10, and the bottom of the first nut 10 contacts the outer wall of the upper plate 7, and the two ends of the bottom of the second bolt 11 are sleeved with second nuts 12, and the second nut 12 is installed on the top of the lower plate 4, and the handle 16 is fixedly installed at the end of the upper plate 7, so that the rubber strip is placed in the upper mold 5 and the lower mold 51 more closely, and the free opening and closing, loosening and locking make the device more convenient to use.

[0028] See also Figure 1 and Figure 3 The outer walls of the upper mold 5 and the lower mold 51 are symmetrically provided with four semicircular arc grooves with radii from small to large, and the radius of the combined cross-section of the semicircular arc grooves of the upper mold 5 and the lower mold 51 is designed as a circle from small to large, so that the mold can be suitable for rubber strips of different sizes, and the scope of use is increased.

[0029] See also Figure 2 and Figure 3The upper mold 5 and the lower mold 51 are split molds. When the upper plate 7 is buckled, the upper mold 5 and the lower mold 51 are combined with each other, and the semicircular arc groove combination is circular, which ensures the tightness of the rubber strip when it is placed in the mold and further improves the convenience of vulcanization of the rubber strip joint.

[0030] See also Figure 1 - Figure 3 The hinge 9 is rotatably connected to the side panel 8 and the upper panel 7, and the horizontal height of the side panel 8 is flush with the horizontal height of the support frame 15, and the side panel 8 and the upper panel 7 are combined to form an inverted L-shaped structure design. When the upper panel 7 is opened, due to the connection of the hinge 9, the side panel 8 remains stationary, making the upper panel 7 more convenient to open and close and stable, and convenient for placing the rubber strip.

[0031] See also Figure 1 and Figure 2 The second bolt 11 is designed in a T-shaped structure, and the second nut 12 is sleeved on the end of the second bolt 11. When the second bolt 11 rotates with the second nut 12 as the fixed axis, the restriction of the second bolt 11 on the upper plate 7 can be easily released, making it more convenient to loosen and tighten the upper plate 7, further improving the stability of the heating plate 71 when heating the rubber strip.

[0032] See also Figure 1 and Figure 2 A through hole is opened on the outer wall of the support frame 15, and a support bolt 13 is rotatably installed in the through hole, and the support frame 15 is fixed to the bottom of the upper plate 7 with multiple bolts. When the second bolts 11 restrict the upper plate 7, the support frame 15 can support the upper plate 7 through the support bolts 13, making the upper plate 7 more stable.

[0033] The working principle of the utility model is as follows: under the action of the rubber strip mold, the heating plate 71 and the heat insulation plate 6, the rubber strip mold is a split mold, which is divided into an upper mold 5 and a lower mold 51. The two molds are tightly fitted with the heating plate 71 respectively, and are isolated from the plate by the heat insulation plate 6 and fixed on the plate. The upper plate 7 and the lower plate 4 are connected by a hinge 9, which can be opened and closed freely, and the other end is connected by a second bolt 11, which can be loosened and locked. When in use, the rubber strip is placed in the mold, and after power-on startup, the heating plate heats the mold to vulcanize the raw rubber, and the rubber strip joint is bonded by vulcanization, and the rubber strip joint is integrated with each other.

[0034] Although an embodiment of the utility model has been shown and described, this specific embodiment is only an explanation of the utility model and is not a limitation of the utility model. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contribution as needed without departing from the principles and purpose of the utility model. However, as long as they are within the scope of the claims of the utility model, they are protected by patent law.

Claims

1. A simple rubber strip joint vulcanization device, comprising a control box (1), angle steel (2) and flat steel (3), characterized in that: The control box (1) is provided with a plurality of flat steels (3) at the bottom, and a plurality of angle steels (2) for support are provided at the ends of the flat steels (3); a lower plate (4) is fixedly provided on the top of the angle steel (2); a heat insulation plate (6) is fixedly provided on the top of the lower plate (4); a heating plate (71) is fixedly provided on the top of the heat insulation plate (6); a lower mold (51) is fixedly provided on the top of the heating plate (71); a side plate (8) is installed on the top of the lower plate (4); a hinge (9) connected to the upper plate (7) is provided on the outer wall of the side plate (8); a heat insulation plate (6) is fixedly provided on the bottom of the upper plate (7); a heating plate (71) is installed on the bottom of the heat insulation plate (6); an upper mold (5) is fixedly provided on the bottom of the heating plate (71); The outer wall of the upper mold (5) is in contact with the outer wall of the lower mold (51); a mold pressing plate (52) is fixedly installed at both ends of the lower mold (51), and the mold pressing plate (52) is fixed by a first bolt (14); a second bolt (11) is embedded in the end of the upper plate (7), and the second bolt (11) is in contact with the inner wall of a groove opened at the end of the upper plate (7); a first nut (10) is sleeved on the outer wall of the second bolt (11), and the bottom of the first nut (10) is in contact with the outer wall of the upper plate (7); second nuts (12) are sleeved at both ends of the bottom of the second bolt (11), and the second nut (12) is installed on the top of the lower plate (4); and a handle (16) is fixedly installed at the end of the upper plate (7).

2. A simple rubber strip joint vulcanizing device according to claim 1, characterized in that: The outer walls of the upper mold (5) and the lower mold (51) are symmetrically provided with four semicircular arc grooves with increasing radius, and the radius of the combined cross-section of the semicircular arc grooves of the upper mold (5) and the lower mold (51) is designed to be circular with increasing radius.

3. A simple rubber strip joint vulcanizing device according to claim 1, characterized in that: The upper mold (5) and the lower mold (51) are split molds.

4. A simple rubber strip joint vulcanizing device according to claim 1, characterized in that: The hinge (9) rotatably connects the side plate (8) and the upper plate (7), and the horizontal height of the side plate (8) is flush with the horizontal height of the support frame (15), and the side plate (8) and the upper plate (7) are combined to form an inverted L-shaped structural design.

5. A simple rubber strip joint vulcanizing device according to claim 1, characterized in that: The second bolt (11) is designed as a T-shaped structure, and the second nut (12) is sleeved on the end of the second bolt (11).

6. A simple rubber strip joint vulcanizing device according to claim 4, characterized in that: The outer wall of the support frame (15) is provided with a through hole, and a support bolt (13) is rotatably installed in the through hole, and a plurality of support frames (15) are fixed to the bottom of the upper plate (7).