Temperature control structure of microwave dryer for biological sponge processing

By designing an adjustable microwave transmitter structure in a microwave dryer, the heating problem caused by the difference in shape and size of the biosponge is solved, and the uniform heating and high-quality drying effect of the sponge is achieved.

CN222779883UActive Publication Date: 2025-04-22GUANGDONG SHUERKANG BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421747826.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-23
Publication Date
2025-04-22
Estimated Expiration
2034-07-23

AI Technical Summary

Technical Problem

Due to the differences in shape and size of the biosponge, the microwave dryer is unevenly heated, which affects the drying effect and the stability of product quality.

Method used

A temperature control structure of a microwave dryer is designed, including a microwave heating box, a humidity exhaust mechanism and an adjustable microwave transmitter. By moving the slider and adjusting the electric telescopic rod, the second microwave transmitter is placed inclined to be close to the top surface of the sponge, achieving uniform heating of the irregular sponge.

Benefits of technology

By precisely controlling the distribution of microwave energy, uniform heating of the sponge is achieved, which improves the drying effect and product quality stability, shortens heating time and reduces energy consumption.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a temperature control structure of a microwave drying machine for biological sponge processing, which comprises a microwave heating box and a special-shaped sponge, and further comprises a moisture removal mechanism, a temperature control mechanism and a temperature control mechanism, the heating mechanism comprises an electric sliding rail arranged on the inner wall of the top of the microwave heating box, the bottom of the electric sliding rail is slidably connected with a sliding block, the sliding block is rotatably connected with a second microwave emitter, and the inner wall of the top of the microwave heating box is rotatably connected with an electric telescopic rod; and one end of the electric telescopic rod is rotationally connected to the outer wall of one side of the second microwave emitter. The temperature control structure of the microwave drying machine for biological sponge processing has the technical effects that irregular special-shaped sponge can be uniformly heated, the accurate control of microwave energy and the uniform adjustment of temperature distribution are realized, and the drying effect and the quality stability of the special-shaped sponge are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of biological sponge drying, in particular to a temperature control structure of a microwave drying machine for biological sponge processing. Background Art

[0002] A sponge is a porous material that has good water absorption and can be used to clean items. It can be natural or artificial. Artificial sponges are made of wood cellulose fibers, foamed plastic polymers or other synthetic materials. Common ones include PU sponges, recycled sponges, etc.

[0003] In modern biomaterial processing technology, bio-sponge has shown broad application prospects in the fields of medicine, beauty and scientific research due to its unique physical and chemical properties. However, in the processing of bio-sponge, especially in the drying process, the accuracy of temperature control is extremely high. Traditional drying methods such as hot air drying often have problems such as uneven drying, long time consumption, and high energy consumption, which are difficult to meet the needs of high-quality processing of bio-sponge. Microwave drying technology has gradually become the preferred solution in the field of bio-sponge processing due to its unique heating method and high drying efficiency.

[0004] Microwave dryers use microwave energy to heat materials. Although microwave dryers can achieve overall heating, in some cases, due to differences in material shape and size, uneven heating may occur, thus affecting the drying effect and the stability of product quality. Utility Model Content

[0005] The utility model discloses a temperature control structure of a microwave dryer for processing biological sponges, aiming to solve the technical problem that in some cases, due to differences in material shapes and sizes, uneven heating may occur, thereby affecting the drying effect and the stability of product quality.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A temperature control structure of a microwave dryer for processing biological sponges, comprising a microwave heating box and a special-shaped sponge, and also comprising:

[0008] A dehumidification mechanism, used to discharge moisture in the microwave heating box;

[0009] The heating mechanism comprises an electric slide rail arranged on the top inner wall of the microwave heating box, a slider is slidably connected to the bottom of the electric slide rail, the slider is rotatably connected to the second microwave launcher, the top inner wall of the microwave heating box is rotatably connected to an electric telescopic rod, and one end of the electric telescopic rod is rotatably connected to one side outer wall of the second microwave launcher.

[0010] In this solution, when drying the special-shaped sponge, the top surface of the special-shaped sponge is tilted, which will affect the energy absorption and distribution of microwaves in this part. The position of the slider is moved, and the length of the electric telescopic rod is adjusted to make the second microwave launcher tilted and close to the level with the top surface of the special-shaped sponge, which is conducive to uniform heating of the irregular special-shaped sponge, and realizes precise control of microwave energy and uniform adjustment of temperature distribution, thereby improving the drying effect and quality stability of the special-shaped sponge.

[0011] Optionally, the left and right inner walls of the microwave heating box are rotatably connected with a first microwave launcher, and a rotating machine is provided at the left and right ends of the first microwave launcher, and the rotating machine is used to drive the first microwave launcher to rotate.

[0012] By adopting the above scheme, in order to improve the drying effect of the special-shaped sponge, a rotatable first microwave launcher is arranged on the inner wall of the microwave heating box. According to the shape of the special-shaped sponge, the angle of the first microwave launcher is adjusted, and it is used in conjunction with the second microwave launcher to improve the heating uniformity of the special-shaped sponge. The special-shaped sponge can be heated as a whole in a short time, which helps to shorten the heating time, reduce energy consumption and improve product quality.

[0013] As can be seen from the above, a temperature control structure of a microwave dryer for biological sponge processing includes a microwave heating box and a special-shaped sponge, and also includes:

[0014] A dehumidification mechanism, used to discharge moisture in the microwave heating box;

[0015] The heating mechanism comprises an electric slide rail arranged on the top inner wall of the microwave heating box, a slider is slidably connected to the bottom of the electric slide rail, the slider is rotatably connected to the second microwave launcher, the top inner wall of the microwave heating box is rotatably connected to an electric telescopic rod, and one end of the electric telescopic rod is rotatably connected to the outer wall of one side of the second microwave launcher. The temperature control structure of a microwave dryer for biological sponge processing provided by the utility model has the technical effect of uniformly heating irregular shaped sponges, realizing precise control of microwave energy and uniform adjustment of temperature distribution, thereby improving the drying effect and quality stability of shaped sponges. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 The utility model is a schematic diagram of the overall structure of the temperature control structure of a microwave dryer for biological sponge processing.

[0017] Figure 2 The utility model is a three-dimensional structural schematic diagram of a temperature control structure of a microwave dryer for biological sponge processing.

[0018] Figure 3 The utility model discloses a schematic diagram of the internal structure of a temperature control structure of a microwave dryer for processing biological sponges.

[0019] In the attached figure: 1. conveyor belt; 2. baffle; 3. collecting pipe; 4. connecting pipe; 5. dehumidifier; 6. operating screen; 7. microwave heating box; 8. observation window; 9. mounting plate; 10. rotating machine; 11. first microwave launcher; 12. material sensor; 13. slider; 14. second microwave launcher; 15. electric slide rail; 16. power chassis; 17. dehumidification hole; 18. electric telescopic rod; 19. special-shaped sponge. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0021] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0022] The temperature control structure of a microwave dryer for biological sponge processing disclosed by the utility model is mainly used in scenarios where, in certain circumstances, uneven heating may occur due to differences in material shapes and sizes, thereby affecting the drying effect and the stability of product quality.

[0023] Reference Figure 1 , Figure 2 and Figure 3 , a temperature control structure of a microwave dryer for biological sponge processing, comprising a microwave heating box 7 and a special-shaped sponge 19, and also comprising:

[0024] A dehumidification mechanism, used to discharge moisture in the microwave heating box 7;

[0025] The heating mechanism includes an electric slide rail 15 arranged on the top inner wall of the microwave heating box 7, a slider 13 is slidably connected to the bottom of the electric slide rail 15, the slider 13 is rotatably connected to the second microwave launcher 14, and an electric telescopic rod 18 is rotatably connected to the top inner wall of the microwave heating box 7, and one end of the electric telescopic rod 18 is rotatably connected to one side outer wall of the second microwave launcher 14.

[0026] Specifically, when drying the irregularly shaped sponge 19, since the top surface of the irregularly shaped sponge 19 is inclined, it will affect the energy absorption and distribution of microwaves in this part. The position of the slider 13 is moved, and the length of the electric telescopic rod 18 is adjusted to make the second microwave launcher 14 tilted and close to the level with the top surface of the irregularly shaped sponge 19, which is beneficial to the uniform heating of the irregularly shaped sponge 19, and realizes the precise control of microwave energy and the uniform adjustment of temperature distribution, thereby improving the drying effect and quality stability of the irregularly shaped sponge 19.

[0027] The left and right inner walls of the microwave heating box 7 are rotatably connected with the first microwave launcher 11, and the left and right ends of the first microwave launcher 11 are provided with a rotating machine 10, which is used to drive the first microwave launcher 11 to rotate.

[0028] Specifically, in order to improve the drying effect of the shaped sponge 19, a rotatable first microwave launcher 11 is provided on the inner wall of the microwave heating box 7. According to the shape of the shaped sponge 19, the angle of the first microwave launcher 11 is adjusted, and it is used in conjunction with the second microwave launcher 14 to improve the heating uniformity of the shaped sponge 19. The shaped sponge 19 can be heated as a whole in a short time, which helps to shorten the heating time, reduce energy consumption and improve product quality.

[0029] Reference Figure 2 and Figure 3 In a preferred embodiment, evenly distributed material sensors 12 are provided on the left and right inner walls of the microwave heating box 7 .

[0030] Specifically, the material sensor 12 monitors the temperature, humidity and other parameters of the special-shaped sponge 19 in real time. Through the feedback control system in the microwave heating box 7, the microwave power and heating time and other parameters are adjusted according to the data monitored by the material sensor 12 to achieve more precise heating control and higher heating uniformity.

[0031] Reference Figure 1 and Figure 2 In a preferred embodiment, symmetrically distributed mounting plates 9 are provided on the left and right sides of the microwave heating box 7, a conveyor belt 1 is provided between the two mounting plates 9, a power box 16 is provided on one outer wall of the microwave heating box 7, a motor is provided in the power box 16, and the motor is used to drive the conveyor belt 1 to rotate, an observation window 8 is provided on the outer wall of the microwave heating box 7, an operating screen 6 is provided on the outer wall of the microwave heating box 7, and baffles 2 are provided on the left and right ends of the microwave heating box 7.

[0032] Reference Figure 1 and Figure 3In a preferred embodiment, the top of the microwave heating box 7 is provided with evenly distributed dehumidification holes 17, the top of the microwave heating box 7 is provided with symmetrically distributed collecting tubes 3, the top of the collecting tubes 3 is provided with a connecting tube 4, and the top of the microwave heating box 7 is provided with a dehumidifier 5, and the input end of the dehumidifier 5 is connected to the connecting tube 4.

[0033] Microwave heating evaporates the water in the special-shaped sponge 19, and the evaporated water enters the collecting pipe 3 through the moisture discharge hole 17, and the water is discharged outward from the dehumidifier 5 through the connecting pipe 4, thereby completing the drying of the special-shaped sponge 19 with good drying effect.

[0034] Working principle: When in use, according to the shape of the special-shaped sponge 19, the position of the slider 13 is moved, the length of the electric telescopic rod 18 is adjusted, the second microwave launcher 14 is tilted and placed close to the level with the top surface of the special-shaped sponge 19, the angle of the first microwave launcher 11 is adjusted, and the second microwave launcher 14 is used together. The material sensor 12 monitors the temperature, humidity and other parameters of the special-shaped sponge 19 in real time. Through the feedback control system in the microwave heating box 7, the microwave power, heating time and other parameters are adjusted according to the data monitored by the material sensor 12.

[0035] The above is only a preferred specific implementation of the utility model, but the protection scope of the utility model is not limited to this. The replacement can be a replacement of part of the structure, device, method step, or a complete technical solution. Equivalent replacement or change based on the technical solution of the utility model and its utility model concept should be included in the protection scope of the utility model.

Claims

1. A temperature control structure of a microwave drying machine for processing biological sponges, comprising a microwave heating box (7) and a special-shaped sponge (19), characterized in that: Also includes: A dehumidification mechanism, used to discharge moisture from the microwave heating box (7); The heating mechanism comprises an electric slide rail (15) arranged on the top inner wall of the microwave heating box (7), the bottom of the electric slide rail (15) is slidably connected to a slider (13), the slider (13) is rotatably connected to a second microwave emitter (14), the top inner wall of the microwave heating box (7) is rotatably connected to an electric telescopic rod (18), and one end of the electric telescopic rod (18) is rotatably connected to a side outer wall of the second microwave emitter (14).

2. The temperature control structure of a microwave dryer for biological sponge processing according to claim 1, characterized in that: The left and right inner walls of the microwave heating box (7) are rotatably connected to first microwave emitters (11), and left and right ends of the first microwave emitter (11) are provided with rotating machines (10), and the rotating machine (10) is used to drive the first microwave emitter (11) to rotate.

3. The temperature control structure of a microwave dryer for biological sponge processing according to claim 1, characterized in that: Evenly distributed material sensors (12) are provided on the inner walls on the left and right sides of the microwave heating box (7).

4. The temperature control structure of a microwave dryer for biological sponge processing according to claim 1, characterized in that: Symmetrically distributed mounting plates (9) are provided on the left and right sides of the microwave heating box (7), and a conveyor belt (1) is provided between the two mounting plates (9).

5. The temperature control structure of a microwave dryer for biological sponge processing according to claim 4, characterized in that: A power box (16) is provided on one side outer wall of the microwave heating box (7), and a motor is provided in the power box (16), and the motor is used to drive the conveyor belt (1) to rotate.

6. The temperature control structure of a microwave dryer for biological sponge processing according to claim 1, characterized in that: The top of the microwave heating box (7) is provided with evenly distributed dehumidification holes (17), the top of the microwave heating box (7) is provided with symmetrically distributed collecting pipes (3), the top of the collecting pipes (3) is provided with connecting pipes (4), and the top of the microwave heating box (7) is provided with a dehumidifier (5), and the input end of the dehumidifier (5) is connected to the connecting pipe (4).

7. The temperature control structure of a microwave dryer for biological sponge processing according to claim 1, characterized in that: An observation window (8) is provided on the outer wall of the microwave heating box (7), an operating screen (6) is provided on the outer wall of the microwave heating box (7), and baffles (2) are provided at the left and right ends of the microwave heating box (7).