Drying tunnel structure for biological sponge production
By adopting hot air circulation technology in the drying channel structure for biosponge production, the problem of uneven sponge heating is solved, and uniform heating and drying efficiency of the sponge surface are improved.
Patent Information
- Application Number
- CN202421747828.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-07-23
AI Technical Summary
The existing drying channel raises the temperature by installing heating blocks inside it, resulting in uneven heating of the sponge, resulting in uneven density and reducing the quality of the sponge.
The drying channel structure with hot air circulation is adopted. The hot air is blown in through the heater. The hot air flows and returns in the drying channel box to ensure uniform heat on the surface of the sponge and improve drying efficiency.
The sponge surface is uniformly heated, reducing heat loss, improving drying efficiency and improving sponge quality.
Smart Images

Figure CN222779900U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of biological sponge processing, in particular to a drying tunnel structure for biological sponge production. Background Art
[0002] A sponge is a porous material that has good water absorption and can be used to clean items. It can be natural or artificial. Artificial sponges are made of wood cellulose fibers, foamed plastic polymers or other synthetic materials. Common ones include PU sponges, recycled sponges, etc.
[0003] During the sponge production process, foaming needs to be carried out in a drying oven, and a certain amount of heat is provided to the drying oven to maintain a constant temperature. The existing drying oven increases the temperature inside the drying oven by installing a heating block inside the drying oven. The heating block heats the sponge in the drying oven unevenly, resulting in uneven density of the sponge, thereby reducing the quality of the sponge. Utility Model Content
[0004] The utility model discloses a drying tunnel structure for producing biological sponges, aiming to solve the technical problem that the temperature in the existing drying tunnel is increased by installing a heating block inside the drying tunnel, the heating block is used to heat the sponge in the drying tunnel unevenly, resulting in uneven density of the sponge, thereby reducing the quality of the sponge.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A drying oven structure for producing biological sponge, comprising a workbench, a drying oven box and a sponge body, and also comprising:
[0007] A conveying mechanism, used for conveying the sponge body;
[0008] The heating mechanism comprises a heater arranged on the top of the drying oven, the input end of the heater is connected to a circulation pipe, the end of the drying oven away from the heater is provided with a return air pipe, one end of the circulation pipe is fixedly connected to the return air pipe, the output end of the heater is provided with an air supply pipe, one end of the air supply pipe is arranged in the drying oven.
[0009] In this solution, the heater blows hot air into the drying oven through the air supply pipe, heats the air and then blows it into the drying oven. The hot air flows in the drying oven and contacts the sponge body, and transfers the heat to the sponge body through heat conduction and convection heat transfer, so that the sponge body is foamed and dried at a suitable temperature. The hot air in the drying oven flows back into the circulation pipe from the return air pipe at one end of the drying oven, and then enters the drying oven through the air supply pipe. The hot air circulation method is adopted to reduce heat loss, ensure that the surface of the sponge body is evenly heated, and improve the drying efficiency.
[0010] In a preferred embodiment, the transport mechanism includes a conveyor belt arranged on the top of the workbench, the sponge body is placed on the top of the conveyor belt, the top outer wall of the workbench is provided with symmetrically distributed conveyor belts, the sponge body is placed between two conveyor belts, the air supply pipe is provided with first ventilation holes on the left and right sides, the left and right outer walls of the air supply pipe are provided with side air ducts, one end of the side air duct is connected to the first ventilation hole, the left and right inner walls of the air supply pipe are provided with symmetrically distributed air inlet pipes, one end of the air inlet pipe is connected to the first ventilation hole.
[0011] By adopting the above scheme, since the outer wall of one side of the sponge body is close to the outer wall of the conveyor belt, the hot air blown into the air supply pipe is introduced into the air inlet pipe and blown out through the side air duct. The hot air flows between the conveyor belt and the drying oven, thereby increasing the temperature of the conveyor belt and preventing the temperature of the conveyor belt from being too low, causing uneven heating of the sponge body and affecting the quality of the sponge body molding.
[0012] As can be seen from the above, a drying oven structure for bio-sponge production includes a workbench, a drying oven box and a sponge body, and also includes:
[0013] A conveying mechanism, used for conveying the sponge body;
[0014] The heating mechanism includes a heater disposed on the top of the drying oven, the input end of the heater is connected to a circulation pipe, the end of the drying oven away from the heater is provided with a return air pipe, one end of the circulation pipe is fixedly connected to the return air pipe, the output end of the heater is provided with an air supply pipe, one end of the air supply pipe is provided in the drying oven. The drying oven structure for biological sponge production provided by the utility model adopts a hot air circulation method, which has the technical effect of reducing heat loss, ensuring that the surface of the sponge body is evenly heated, and improving drying efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 The utility model discloses a drying tunnel structure for producing biological sponge.
[0016] Figure 2 The utility model discloses a cross-sectional structural diagram of a drying oven of a drying oven structure for producing biological sponge.
[0017] Figure 3 The utility model discloses a schematic diagram of the air supply pipe structure of a drying tunnel for biological sponge production.
[0018] Figure 4 The utility model discloses a cross-sectional structural diagram of an air replenishing box of a drying tunnel structure for biological sponge production.
[0019] In the attached figure: 1. conveyor belt; 2. insulation cover; 3. circulation pipe; 4. air supply box; 5. heater; 6. workbench; 7. conveyor belt; 8. sponge body; 9. return air duct; 10. wind shield; 11. drying box; 12. air supply duct; 13. soft wind plate; 14. side air duct; 15. air inlet duct; 16. air supply hole; 17. dust net. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0021] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0022] The utility model discloses a drying oven structure for producing biological sponges, which is mainly applied to the existing drying oven to increase the temperature in the drying oven by installing a heating block inside the drying oven. The heating block is used to heat the sponge in the drying oven unevenly, resulting in uneven density of the sponge, thereby reducing the quality of the sponge.
[0023] Reference Figure 1 and Figure 2 , a drying oven structure for biological sponge production, including a workbench 6, a drying oven box 11 and a sponge body 8, and also includes:
[0024] A conveying mechanism, used for conveying the sponge body 8;
[0025] The heating mechanism includes a heater 5 arranged on the top of a drying oven 11, an input end of the heater 5 is connected to a circulation pipe 3, an end of the drying oven 11 away from the heater 5 is provided with a return air pipe 9, one end of the circulation pipe 3 is fixedly connected to the return air pipe 9, an output end of the heater 5 is provided with an air supply pipe 12, one end of the air supply pipe 12 is provided in the drying oven 11.
[0026] Specifically, when the sponge body 8 passes through the drying oven 11, the heater 5 is started, and hot air is blown into the drying oven 11 through the air supply pipe 12. The air is heated and then blown into the drying oven 11. The hot air flows in the drying oven 11 and contacts the sponge body 8. The heat is transferred to the sponge body 8 through heat conduction and convection heat transfer, so that the sponge body 8 is foamed and dried at a suitable temperature. The sponge body 8 is gradually solidified and discharged from the drying oven 11. The hot air in the drying oven 11 flows back into the circulation pipe 3 from the return air pipe 9 at one end of the drying oven 11, and then enters the drying oven 11 through the air supply pipe 12. The hot air circulation method is adopted to reduce heat loss, ensure that the surface of the sponge body 8 is evenly heated, and improve the drying efficiency.
[0027] Reference Figure 1 , Figure 2 and Figure 3 In a preferred embodiment, the transport mechanism includes a conveyor belt 7 arranged on the top of the workbench 6, the sponge body 8 is placed on the top of the conveyor belt 7, the top outer wall of the workbench 6 is provided with symmetrically distributed conveyor belts 1, the sponge body 8 is placed between the two conveyor belts 1, the left and right sides of the air supply pipe 12 are provided with first ventilation holes, the left and right outer walls of the air supply pipe 12 are provided with side air ducts 14, one end of the side air duct 14 is connected to the first ventilation hole, the left and right inner walls of the air supply pipe 12 are provided with symmetrically distributed air inlet pipes 15, one end of the air inlet pipe 15 is connected to the first ventilation hole.
[0028] Specifically, since the outer wall of one side of the sponge body 8 is attached to the outer wall of the conveyor belt 1, the hot air blown into the air supply pipe 12 is introduced into the air inlet pipe 15 and then blown out through the side air duct 14. The hot air flows between the conveyor belt 1 and the drying oven 11, thereby increasing the temperature of the conveyor belt 1 and preventing the temperature of the conveyor belt 1 from being too low, causing uneven heating of the sponge body 8 and affecting the molding quality of the sponge body 8.
[0029] Reference Figure 2 In a preferred embodiment, a soft wind plate 13 is provided at one end of the air supply pipe 12, a symmetrically distributed wind shield 10 is provided at one end of the drying oven 11, and an insulation sleeve 2 is provided on the outer wall of the drying oven 11.
[0030] Specifically, the thermal insulation sleeve 2 reduces heat loss and improves the thermal insulation performance of the drying oven 11. The two wind shields 10 block one end of the drying oven 11 to reduce the leakage of hot air, thereby reducing heat loss. The hot air is blown out from the air supply pipe 12. After passing through the soft wind plate 13 at a faster speed, it is blown out from the micropores on the surface of the soft wind plate 13, making the wind force softer and preventing the wind force from being too strong and causing the sponge body 8 to deform.
[0031] Reference Figure 1 and Figure 4In a preferred embodiment, an air supply box 4 is provided on the top outer wall of the circulation pipe 3, a dustproof net 17 is provided on one side of the air supply box 4, and an air supply hole 16 is opened on the top of the circulation pipe 3, and one end of the air supply hole 16 is connected to the inside of the air supply box 4.
[0032] Specifically, the hot air circulates in the circulation pipe 3 and the drying oven 11, and part of the hot air leaks out. Fresh air is introduced from the outside through the air replenishment box 4, and at the same time cooperates with the heater 5 to realize the circulation of the hot air.
[0033] Working principle: When in use, when the sponge body 8 passes through the drying oven 11, the heater 5 is started, and hot air is blown into the drying oven 11 through the air supply pipe 12. The air is heated and then blown into the drying oven 11. The hot air flows in the drying oven 11 and contacts the sponge body 8. The heat is transferred to the sponge body 8 through heat conduction and convection heat transfer, so that the sponge body 8 is foamed and dried at a suitable temperature. The sponge body 8 is gradually solidified and discharged from the drying oven 11. The hot air in the drying oven 11 flows back into the circulation pipe 3 from the return air pipe 9 at one end of the drying oven 11, and then enters the drying oven 11 through the air supply pipe 12. After the hot air part of the air supply pipe 12 is introduced into the air inlet pipe 15, it is blown out through the side air duct 14. The hot air flows between the conveyor belt 1 and the drying oven 11 to increase the temperature of the conveyor belt 1.
[0034] The above is only a preferred specific implementation of the utility model, but the protection scope of the utility model is not limited to this. The replacement can be a replacement of part of the structure, device, method step, or a complete technical solution. Equivalent replacement or change based on the technical solution of the utility model and its utility model concept should be included in the protection scope of the utility model.
Claims
1. A drying oven structure for biological sponge production, comprising a workbench (6), a drying oven box (11) and a sponge body (8), characterized in that: Also includes: A transport mechanism, used for transporting the sponge body (8); The heating mechanism comprises a heater (5) arranged on the top of the oven (11), the input end of the heater (5) being connected to a circulation pipe (3), a return air pipe (9) being arranged at one end of the oven (11) away from the heater (5), one end of the circulation pipe (3) being fixedly connected to the return air pipe (9), and an air supply pipe (12) being arranged at the output end of the heater (5), one end of the air supply pipe (12) being arranged in the oven (11).
2. A drying tunnel structure for bio-sponge production according to claim 1, characterized in that: The transport mechanism comprises a conveyor belt (7) arranged on the top of the workbench (6), the sponge body (8) is placed on the top of the conveyor belt (7), the top outer wall of the workbench (6) is provided with symmetrically distributed conveyor belts (1), and the sponge body (8) is placed between two conveyor belts (1).
3. A drying tunnel structure for bio-sponge production according to claim 2, characterized in that: First ventilation holes are provided on the left and right sides of the air supply pipe (12), and side air ducts (14) are provided on the left and right outer walls of the air supply pipe (12).
4. A drying tunnel structure for bio-sponge production according to claim 3, characterized in that: One end of the side air duct (14) is connected to the first ventilation hole, and symmetrically distributed air inlet pipes (15) are provided on the inner walls on the left and right sides of the air supply pipe (12), and one end of the air inlet pipe (15) is connected to the first ventilation hole.
5. A drying tunnel structure for bio-sponge production according to claim 1, characterized in that: A soft wind plate (13) is provided at one end of the air supply pipe (12), symmetrically distributed wind shields (10) are provided at one end of the drying oven (11), and a heat insulation sleeve (2) is provided on the outer wall of the drying oven (11).
6. A drying tunnel structure for bio-sponge production according to claim 1, characterized in that: An air supply box (4) is provided on the top outer wall of the circulation pipe (3), and a dustproof net (17) is provided on one side of the air supply box (4).
7. A drying tunnel structure for bio-sponge production according to claim 6, characterized in that: The top of the circulation pipe (3) is provided with an air supply hole (16), and one end of the air supply hole (16) is connected to the inside of the air supply box (4).