Connecting structure and wheel
By using transition connectors in the wheels to connect spokes and rims, the problems of low connection strength and low installation efficiency of existing steel and aluminum structures are solved, and higher connection strength and more efficient installation process are achieved.
Patent Information
- Application Number
- CN202421727278.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-19
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-07-19
AI Technical Summary
The wheel connection strength of existing steel and aluminum structures is low and the installation efficiency is low, making it difficult to weld, resulting in loose bolt torque.
A transition connector is used to connect the spokes and the rim, and one side of the transition connector is connected to the spokes, and the other side protruding connecting portion is fixedly connected to the rim, and a reserved hole and an embedded portion are provided to improve the connection strength and installation efficiency.
It effectively improves the connection strength and rigidity between the spokes and the rim, avoids loose bolt torque, improves installation efficiency, and controls production costs.
Smart Images

Figure CN222780184U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile equipment, in particular to a connection structure and a wheel. Background Art
[0002] Automobile wheels are the components of automobile parts that are designed for movement, appearance and safety. In traditional technology, automobile wheels are mostly formed of cast iron alloy or alloy structural steel, or a single lightweight material. Cast iron alloy or alloy structural steel wheels have high strength, rigidity and toughness, but due to the high density of the material, they are heavy at the same thickness, and the design of the appearance is also limited due to the material properties. Single lightweight materials include aluminum alloy materials, whose density and elastic modulus are only one-third of that of steel materials. Therefore, more volume of aluminum alloy is needed to meet the requirements of product rigidity and strength. In addition, the preparation of aluminum alloy materials has problems such as high energy consumption and high carbon emissions. Therefore, while protecting the original load-bearing capacity, the application of lighter steel-aluminum structure wheels has become more and more widespread.
[0003] At present, the existing steel-aluminum structure wheels have the problem that aluminum and steel are difficult to weld and fix. Most of them are connected by fasteners such as bolts, which easily causes the bolt torque to loosen and lead to low strength of the connection structure. At the same time, the use of bolts to connect steel-aluminum structure wheels also has the problem of low installation efficiency. Utility Model Content
[0004] (I) The utility model provides a connection structure and a wheel, which alleviate the technical problems of low connection strength and low installation efficiency of steel-aluminum wheels in the prior art.
[0005] (II) Technical solution
[0006] In order to solve the above technical problems, the embodiment of the utility model provides a connection structure and a wheel, wherein the connection mechanism is used to connect the spokes and the rim, and the connection structure includes a transition connector;
[0007] One side of the transition connector is connected to the inner wall of the outer ring of the spoke, and the transition connector has a connecting portion protruding from the outer ring, the connecting portion is fixedly connected to the rim, and the wall thickness between the upper surface of the connecting portion and the outer wall of the outer ring is D1, 2mm≤D1≤15mm.
[0008] Furthermore, the wall thickness of the transition connector between the end portion inside the spoke and the inner wall of the outer ring is D2, 4mm≤D2≤15mm.
[0009] Furthermore, at least one reserved hole is provided on the transition connector, and the reserved hole is used for casting the transition connector and the spoke.
[0010] Furthermore, the transition connector also includes an embedded portion, the embedded portion is located inside the outer ring, one end of the embedded portion close to the rim is connected to the connecting portion, and the connecting portion is arranged between the embedded portion and the rim.
[0011] Furthermore, the embedded portion includes a main body section and a bending section, one end of the main body section is connected to the end of the connecting portion, and the other end is connected to one end of the bending section, and the other end of the bending section is bent toward the rim direction.
[0012] Furthermore, the reserved hole is located on the main body section 1 .
[0013] Furthermore, the bending angle of the bending section is 10°-90°.
[0014] Furthermore, the length of the bending section is 2-10 mm.
[0015] Furthermore, the reserved holes are in a shape of circle, oval, strip or square.
[0016] An embodiment of the utility model further provides a wheel, comprising a spoke and a rim, wherein the spoke and the rim adopt the above-mentioned connection structure.
[0017] Beneficial effects of the utility model:
[0018] The utility model provides a connection structure and a wheel, which are used to connect the spokes and the rim, and include a transition connector, one side of the transition connector is connected to the spoke, and is connected to the rim through a connection portion of the transition connector protruding from the outer ring to achieve an effect of connecting the spokes and the rim, thereby avoiding the situation that the spokes and the rim of the steel-aluminum structure wheel cannot be welded, and at the same time can also improve the installation efficiency, the fixed connection between the transition connector and the spoke can effectively ensure the connection strength between the transition connector and the outer ring of the spoke, the wall thickness between the upper surface of the connection portion and the outer wall of the outer ring is D1, 2mm≤D1≤15mm, setting the above-mentioned wall thickness range can effectively increase the connection strength and rigidity between the transition connector, the spoke and the rim, and at the same time can control the production cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0020] Figure 1An overall structural diagram of a connection structure provided for an embodiment of the utility model;
[0021] Figure 2 A schematic diagram of a connection relationship of a connection structure provided for an embodiment of the utility model;
[0022] Figure 3 A schematic diagram of a connection relationship of a connection structure provided for an embodiment of the utility model;
[0023] Figure 4 A schematic diagram of a connection relationship of a connection structure provided for an embodiment of the utility model;
[0024] Figure 5 A schematic diagram of the connection relationship of a connection structure provided for an embodiment of the utility model.
[0025] icon:
[0026] 100-spoke; 101-outer ring;
[0027] 200-wheel rim;
[0028] 300-transition connector; 301-connecting portion; 302-reserved hole; 303-embedded portion; 3031-main section; 3032-bending section. DETAILED DESCRIPTION
[0029] The technical solution of the utility model will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] In the description of the present invention, it should be noted that the terms "upper" and "lower" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0031] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a connection between the insides of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. In addition, in the description of the present invention, unless otherwise specified, "plurality" means two or more.
[0032] like Figures 1 to 5 As shown, the utility model provides a connection structure, which is used to connect the spoke 100 and the rim 200, and the connection structure includes a transition connector 300; one side of the transition connector 300 is connected to the inner wall of the outer ring 101 of the spoke 100, and the transition connector 300 has a connection portion 301 protruding from the outer ring 101, and the connection portion 301 is fixedly connected to the rim 200, and the wall thickness between the upper surface of the connection portion and the outer wall of the outer ring is D1, 2mm≤D1≤15mm.
[0033] In this embodiment, the connection structure is used to connect the spoke 100 and the rim 200, and includes a transition connector 300. One side of the transition connector 300 is connected to the spoke 100, and is connected to the rim 200 through a connection portion 301 of the transition connector 300 protruding from the outer ring 101 to achieve an effect of connecting the spoke 100 and the rim 200, thereby avoiding the situation that the spoke 100 and the rim 200 of the steel-aluminum structure wheel cannot be welded, and at the same time can also improve the installation efficiency. The fixed connection between the transition connector 300 and the spoke 100 can effectively ensure the connection strength between the transition connector 300 and the outer ring 101 of the spoke 100. The connection portion 301 protrudes from the spoke 100. After the connection portion 301 is fixedly connected to the spoke 100, the outer wall side of the connection portion 301 facing the outer ring 101 is the above-mentioned surface There is a certain distance between it and the outer wall of the outer ring 101 of the spoke 100, and the wall thickness range corresponding to the distance is D1, and 2mm≤D1≤15mm. After the aluminum wall is cast, it is directly fitted with the transition connector 300. The wall thickness D1 is also equivalent to the wall thickness of the aluminum wall located above the upper surface of the transition connector 300, which can effectively increase the connection strength and rigidity between the transition connector 300, the spoke 100 and the rim 200. It is directly affected by the wheel specifications and loads and is also related to the size of the brake. For example, for a 15-inch wheel hub, when the load is set to 480kg, the distance D1 is set to 4mm. This distance can effectively ensure the connection strength while ensuring that the weight of the wheel is not too large to the greatest extent, and at the same time can effectively control the production cost.
[0034] Optionally, the transition connector 300 can be integrally formed with the spoke 100 by casting. Correspondingly, the spoke 100 can also be prefabricated in advance and fixedly connected to the transition connector by screw connection, welding or other methods. The purpose of this method does not deviate from the design concept of the present invention and should belong to the protection scope of the present invention.
[0035] The transition piece 300 can be a circular iron sheet arranged along the entire circumference of the rim 200. Accordingly, the circular iron sheet can be divided into a plurality of iron sheets of the same size according to actual use conditions and then evenly spaced along the axial direction of the rim 200. This can save production costs while ensuring connection strength.
[0036] Among them, optional, such as Figure 3 and Figure 4 As described above, when the transition piece 300 and the spoke 100 are integrally cast, part of the transition piece 300 can be completely covered in the spoke 100, or part of the transition piece 300 can be protruded from the spoke 100. It can be set according to actual use requirements, and its purpose does not deviate from the design concept of the utility model and should belong to the protection scope of the utility model.
[0037] Correspondingly, such as Figure 4 and Figure 5 As shown, the aluminum wall formed by casting the spoke 100 can be completely fitted with the inner wall of the rim 200, or can be partially fitted, and can be set according to actual use requirements. Its purpose does not deviate from the design concept of the utility model and should belong to the protection scope of the utility model.
[0038] In order to reduce weight and lower production costs, at least one weight-reducing hole is provided on the connecting portion 301. The number of weight-reducing holes provided on the connecting portion can be increased or decreased according to actual usage conditions, and is not limited here. The purpose does not deviate from the design concept of the present utility model and should belong to the protection scope of the present utility model.
[0039] The transition piece 300 and the rim 200 are cast from cast iron alloy or alloy structural steel, preferably, low carbon steel.
[0040] The spoke 100 is made of lightweight materials, including aluminum alloy, and / or magnesium alloy, and / or high molecular polymer, preferably, aluminum alloy is selected.
[0041] According to an embodiment provided by the utility model, Figure 1 and Figure 2 As shown, the wall thickness of the transition piece 300 between the end portion located inside the spoke 100 and the inner wall of the outer ring 101 is D2, and 4mm≤D2≤15mm.
[0042] In this embodiment, the transition connector 300 and the spoke 100 are integrally cast to effectively ensure the connection strength between the transition connector 300 and the outer ring 101 of the spoke 100. The wall thickness between the end of the transition connector 300 located inside the spoke 100 and the inner wall of the outer ring 101 is D2, and 4mm≤D2≤15mm. Setting the above wall thickness range can increase the connection strength between the transition connector 300 and the spoke 100, and will not cause cracking of the aluminum wall due to being too thin. Setting an upper limit on the wall thickness can effectively prevent excessive weight from affecting the use efficiency of the wheel.
[0043] According to an embodiment provided by the utility model, Figure 1 As shown, at least one reserved hole 302 is provided on the transition piece 300 , and the reserved hole 302 is used for casting the transition piece 300 and the spoke 100 .
[0044] In this embodiment, at least one reserved hole 302 is provided on the transition connector 300. During casting, the required molten aluminum is poured into the reserved hole 302. After solidification, the transition connector 300 and the outer ring 101 of the spoke 100 are connected together, thereby ensuring the connection strength between the transition connector 300 and the outer ring 101 of the spoke 100.
[0045] According to an embodiment provided by the utility model, Figure 1 As shown, the transition connector 300 also includes an embedded portion 303 , which is located in the outer ring 101 , and one end of the embedded portion 303 close to the rim 200 is connected to the connecting portion 301 , and the connecting portion 301 is disposed between the embedded portion 303 and the rim 200 .
[0046] In this embodiment, the transition connector 300 also includes an embedded portion 303, which is preset in the outer ring 101 and is connected to the connecting portion 301 at one end of the embedded portion 303 close to the rim 200. The connecting portion 301 protrudes from the outer ring 101. The embedded portion 303 is connected to the rim 200 through the connecting portion 301, so that the spoke 100 can be fixedly connected to the rim 200 through the transition connector 300 and have a certain connection strength.
[0047] According to an embodiment provided by the utility model, Figure 1 As shown, the embedded portion 303 includes a main section 3031 and a bending section 3032 , one end of the main section 3031 is connected to the end of the connecting portion 301 , and the other end is connected to one end of the bending section 3032 , and the other end of the bending section 3032 is bent toward the rim 200 .
[0048] In this embodiment, the embedded portion 303 includes a main body section 3031 and a bending section 3032. The main body section 3031 is directly connected to the end of the bending section 3032, and the end of the main body section 3031 away from the bending section 3032 is connected to the connecting portion 301, so as to achieve the effect of fixed connection between the embedded portion 303 and the rim 200 through the connecting portion 301. The other end of the bending section 3032 is bent toward the rim 200 to ensure that the embedded portion 303 will not slip off from the spoke 100 during use, thereby ensuring the connection strength between the transition connector 300 and the spoke 100.
[0049] Among them, optional, such as Figure 2 As shown, the bending section 3032 can also be set as a straight section. When the reserved casting integrated casting can have sufficient connection strength, the bending section 3032 can be set as a straight section. Accordingly, the number of the bending sections 3032 can also be one, two or more, wherein the direction of each bending section 3032 can extend toward the inside of the spoke 100. By setting the bending section 3032 to strengthen the connection relationship between the transition connector 300 and the rim 200, its purpose does not deviate from the design concept of the present invention and should belong to the protection scope of the present invention.
[0050] According to an embodiment provided by the utility model, Figure 1 As shown, the reserved hole 302 is located on the main body section 3031 .
[0051] In this embodiment, the reserved hole 302 is located on the main section 3031. By casting into the reserved hole 302, the transition connector 300 and the spoke 100 are integrally cast and formed. A part of the spoke 100 is accommodated in the reserved hole 302, and good connection strength is provided. The punching position of the reserved hole 302 needs to leave 3-35mm for the end position of the transition connector 300 to ensure the connection strength formed during casting.
[0052] Among them, optionally, the reserved hole 302 can also be opened on the bending section 3032, and its purpose does not deviate from the design concept of the utility model and should belong to the protection scope of the utility model.
[0053] According to an embodiment provided by the utility model, Figure 1 As shown, the bending angle of the bending section 3032 is 10°-90°.
[0054] In this embodiment, the bending angle range between the bending section 3032 and the main section 3031 is 10°-90°, wherein preferably, the bending angle is set to 45°. The specific bending angle can be changed according to actual manufacturing conditions and is not limited here. Its purpose does not deviate from the design concept of the utility model and should belong to the protection scope of the utility model.
[0055] The bending angle is set to ensure that the embedded portion 303 can be stably positioned in the spoke 100 and will not accidentally slip during use, thereby further strengthening the connection strength between the transition connector 300 and the spoke 100 .
[0056] According to an embodiment provided by the utility model, Figure 1 As shown, the length of the bending section 3032 is 2-10 mm.
[0057] In this embodiment, the length of the bending section 3032 is 2-10 mm, wherein, preferably, it is set such that when the length of the bending section 3032 is longer, a thicker outer ring 101 is required to cooperate with it. Therefore, the length of the bending section 3032 is set to 5 mm, which can ensure that the production cost will not increase while still having good structural strength between the spoke 100 and the bending section 3032.
[0058] Among them, it should be noted that the length of the bending section 3032 needs to change with the size change of the spoke 100 and the rim 200, and will also be affected by the wheel load and will change its length according to actual conditions. Its purpose does not deviate from the design concept of the utility model and should belong to the protection scope of the utility model.
[0059] According to an embodiment provided by the utility model, Figure 1 As shown, the reserved hole 302 is in a circular, oval, bar or square shape.
[0060] In this embodiment, the reserved hole 302 is in a shape of a circle, an ellipse, a bar or a square. The reserved hole 302 is set so that casting can be performed from the reserved hole 302 so that the transition connector 300 and the outer ring 101 of the spoke 100 are integrated and have good connection strength. Therefore, setting the reserved hole 302 to the above shapes can achieve the casting effect. At the same time, setting it to a circle, an ellipse, a bar or a square can also improve the overall aesthetics.
[0061] Among them, optionally, the shape of the reserved hole 302 can also be a rhombus, a pentagon or other shapes, the purpose of which does not deviate from the design concept of the utility model and should belong to the protection scope of the utility model.
[0062] The present invention also provides a wheel, including a spoke 100 and a rim 200. The spoke 100 and the rim 200 use the above-mentioned connection structure.
[0063] In this embodiment, the wheel includes spokes 100 and a rim 200. The above-mentioned connection structure is used between the spokes 100 and the rim 200, which can reduce the overall weight of the wheel and ensure the connection strength between the spokes 100 and the rim 200. During use, safety failures caused by torque loosening due to bolt connection will not occur.
[0064] Optionally, the wheel also includes a tire, which is circumferentially mounted on the outer side of the rim 200. The tire is mounted circumferentially on the outer side of the rim 200, and the outer edge of the tire (i.e., the inner diameter edge facing the outer side of the vehicle) is mounted on the outer bead seat peak, and the axial position of the outer edge of the tire is fixed by the outer bead seat peaks on both sides and the outer wheel rim.
[0065] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A connection structure for connecting a spoke (100) and a rim (200), characterized in that: The connection structure comprises a transition connection piece (300); One side of the transition connector (300) is connected to the inner wall of the outer ring (101) of the spoke (100), and the transition connector (300) has a connecting portion (301) protruding from the outer ring (101), and the connecting portion (301) is fixedly connected to the rim (200), and the wall thickness between the upper surface of the connecting portion (301) and the outer wall of the outer ring (101) is D1, 2mm≤D1≤15mm.
2. A connection structure according to claim 1, characterized in that: The wall thickness of the transition connecting piece (300) between the end portion located inside the spoke (100) and the inner wall of the outer ring (101) is D2, and 4mm≤D2≤15mm.
3. A connection structure according to any one of claims 1-2, characterized in that: At least one reserved hole (302) is provided on the transition connecting piece (300), and the reserved hole (302) is used for casting the transition connecting piece (300) and the spoke (100).
4. A connection structure according to claim 3, characterized in that: The transition connector (300) further includes an embedded portion (303), wherein the embedded portion (303) is located inside the outer ring (101), and one end of the embedded portion (303) close to the rim (200) is connected to the connecting portion (301), and the connecting portion (301) is arranged between the embedded portion (303) and the rim (200).
5. A connection structure according to claim 4, characterized in that: The embedded portion (303) comprises a main body section (3031) and a bending section (3032); one end of the main body section (3031) is connected to the end of the connecting portion (301), and the other end is connected to one end of the bending section (3032); the other end of the bending section (3032) is bent toward the rim (200).
6. A connection structure according to claim 5, characterized in that: The reserved hole (302) is located on the main body section (3031).
7. A connection structure according to claim 5, characterized in that: The bending angle of the bending section (3032) is 10°-90°.
8. A connection structure according to claim 5, characterized in that: The length of the bending section (3032) is 2-10 mm.
9. A connection structure according to claim 3, characterized in that: The shape of the reserved hole (302) is circular, oval, bar or square.
10. A wheel, characterized in that: The invention comprises a wheel spoke (100) and a wheel rim (200), wherein the wheel spoke (100) and the wheel rim (200) are connected by a connection structure as claimed in any one of claims 1 to 9.