Banknote coupon intelligent warehouse-dividing and stacking equipment
By designing intelligent partition palletizing equipment for banknotes and coupon identification module and banknote pushing baffle mechanism, the problem of existing equipment being unable to identify and classify palletize is solved, and efficient coupon classification and packaging is achieved.
Patent Information
- Application Number
- CN202421371192.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-06-14
AI Technical Summary
The existing banknote palletizing equipment cannot identify and classify different types of banknotes, cannot meet the on-site production rhythm requirements, and cannot realize the subsequent classification and packaging process.
A smart banknote and coupon palletizing equipment was designed, using a banknote recognition module to identify the types of banknote handles, and push different types of banknotes into the corresponding stacking tank through the banknote push baffle mechanism, combining the lifting rotary tank and the banknote bale buffer storage tank to realize stacking, stacking and sorting of banknote handles.
It realizes intelligent identification and classified palletization of different types of coupons, meets the rhythm requirements of on-site production, facilitates subsequent classification and packaging, and improves work efficiency.
Smart Images

Figure CN222780647U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of banknote packaging, in particular to an intelligent bin-splitting and stacking device for banknotes. Background Art
[0002] As the version of banknotes is updated, old banknotes need to be recycled and sorted. After the old banknotes are identified by version and old and new classification, they need to be bundled and packaged. After the banknotes are sorted and bundled by the banknote sorting machine, the bundled banknotes need to be sorted and stacked to meet the on-site production rhythm requirements and prepare for the subsequent sorting and packaging process.
[0003] However, existing banknote stacking equipment can generally only stack a single type of banknotes at the same time, and cannot identify different types of banknotes and sort them into categories, stack them, and cannot implement subsequent classification and packaging processes, and cannot meet the on-site production rhythm requirements.
[0004] In view of the above reasons, the utility model proposes an intelligent banknote sorting and stacking device to solve the above technical problems. Utility Model Content
[0005] The purpose of the utility model is to provide an intelligent bin-splitting and stacking device for banknotes, which can intelligently identify different types of banknote bundles and stack them in different bins to facilitate subsequent classification and packaging and meet the requirements of on-site production rhythm.
[0006] The utility model provides a banknote intelligent bin-splitting and stacking device, comprising: a conveyor belt, wherein a banknote identification module is arranged at the inlet of the conveyor belt;
[0007] Multiple stacking bins, the stacking bins are arranged on the same side of the conveyor belt, a retractable banknote receiving support plate is arranged at the bottom of the stacking bin, a banknote pushing baffle mechanism is arranged on the side of the conveyor belt opposite to the stacking bin, the banknote pushing baffle mechanism is used to push the banknote handle into the stacking bin and place it on the banknote receiving support plate;
[0008] A lifting and rotating bin is arranged below the banknote receiving and supporting plate, and can receive a plurality of banknotes dropped from the banknote receiving and supporting plate respectively by rotating, and the height of the lifting and rotating bin can be adjusted relative to the stacking bin, so as to realize the stacking of banknotes and preliminary stacking into banknote bundles;
[0009] A banknote bundle buffering bin is arranged on a side of the lifting and rotating bin away from the conveying belt, and banknote bundles in the lifting and rotating bin can be pushed into the banknote bundle buffering bin for stacking by the action of a bundle pushing baffle;
[0010] The frame is used to carry the above components.
[0011] Preferably, a lifting support plate is provided at the bottom of the banknote bundle buffer bin, and the lifting support plate can drive the banknote bundles in the banknote bundle buffer bin to lift under the action of a cylinder.
[0012] Preferably, the banknote bundle buffer bin is provided with longitudinal alignment baffles at both ends along the direction of the conveying belt, and the longitudinal alignment baffles can move longitudinally under the action of the cylinder to align the stacked banknote bundles longitudinally; the banknote bundle buffer bin is provided with a transverse alignment baffle on the side away from the lifting and rotating bin, and the transverse alignment baffles can move transversely under the action of the cylinder to align the stacked banknote bundles transversely.
[0013] Preferably, it also includes a confluence channel, which is arranged on the side of the banknote bundle buffer away from the conveyor belt, and the banknote bundles stacked in the banknote bundle buffer can be lifted and pushed into the confluence channel under the action of the lifting support plate.
[0014] Preferably, the banknote bundle lifted by the lifting support plate is pushed into the confluence channel under the action of a confluence push plate, and the confluence push plate is driven by a servo slide and can be moved to each of the banknote bundle buffer bins.
[0015] Preferably, a transverse support plate is provided at the tail of the converging channel, and the transverse support plate can push neatly stacked banknote bundles to the next process.
[0016] Preferably, the banknote pushing baffle mechanism comprises an L-shaped banknote pushing baffle and a push rod cylinder, a notch is provided at the bending part of the L-shaped banknote pushing baffle, and an in-position photoelectric sensor is installed at a corresponding position on the frame on one side of the conveyor belt.
[0017] Preferably, the number of the stacking bins, the lifting and rotating bins, and the banknote bundle buffer bins are all four.
[0018] Preferably, the lifting and rotating warehouse includes a lifting pallet, the top of which is fixedly connected to the rotating shaft, the bottom end of the rotating shaft is provided with a mounting base and a rotating cylinder, the rotating cylinder can drive the rotating shaft to rotate, and the side of the mounting base is connected to the lifting slide, so that the mounting base and the lifting pallet can move up and down.
[0019] Preferably, the surface of the lifting support plate is provided with two oppositely arranged vertical plates, and the banknote bundles dropped from the stacking bin fall between the two vertical plates.
[0020] Compared with the prior art, the utility model has the following beneficial effects:
[0021] 1. The utility model can visually identify the label information of the waistband of the banknote handle through the banknote identification module to determine the type of banknote. According to the type information, the banknotes of different types can be pushed into the corresponding stacking bin on the opposite side through the banknote pushing baffle mechanism arranged on one side of the conveyor belt. After the stacking bin receives two banknote handles, the banknote receiving support plate retracts, so that the banknote handles fall into the lifting and rotating bin below. The lifting and rotating bin can receive more banknote handles by descending and rotating. When the banknote handles reach the set number, they are pushed into the banknote bundle buffer bin for buffering and sorting, so that they are neat and convenient to flow into the next process for packaging;
[0022] 2. It can realize the stacking of various types of banknotes according to the needs to avoid confusion and facilitate the subsequent unified packaging of the same type of banknotes stacked into bundles. It is easy to operate and has high work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0024] Figure 1 It is the overall structure diagram of the utility model;
[0025] Figure 2 The main structure of the utility model (after removing the frame) is shown in three dimensions Figure 1 ;
[0026] Figure 3 The main structure of the utility model (after removing the frame) is shown in three dimensions Figure 2 ;
[0027] Figure 4 It is a three-dimensional structural schematic diagram of the lifting and rotating bin in the utility model;
[0028] Figure 5 It is a three-dimensional structural schematic diagram of the banknote bundle buffer bin of the utility model;
[0029] Description of reference numerals:
[0030] 1 conveyor belt; 2: stacking bin; 21: banknote receiving support plate; 3: banknote push baffle mechanism; 31: L-shaped banknote push baffle; 32: push rod cylinder; 4: lifting and rotating bin; 41: lifting support plate; 42: rotating shaft; 43: mounting base; 44: rotating cylinder; 45: lifting slide; 46: vertical plate; 5: banknote bundle buffer bin; 51: longitudinal aligning baffle; 52: transverse aligning baffle; 53: bottom plate; 54: lifting support plate; 6: bundle push baffle; 7: rack; 8: confluence channel; 9: confluence push plate; 91: servo slide; 10: transverse moving support plate; 11: in-position photoelectric sensor. DETAILED DESCRIPTION
[0031] The technical solution of the utility model will be described clearly and completely in conjunction with the embodiments below. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0032] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0033] In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, "multiple" means two or more, unless otherwise clearly and specifically defined. In addition, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0034] like Figure 1-5As shown, the utility model provides an intelligent banknote stacking device, comprising: a conveyor belt 1, the entrance of the conveyor belt 1 is provided with a banknote identification module for identifying the type information of banknotes on a banknote bundle; a plurality of stacking bins 2, the stacking bins 2 are arranged on the same side of the conveyor belt 1, a retractable banknote receiving support plate 21 is arranged at the bottom of the stacking bin 2, a banknote pushing baffle mechanism 3 is arranged on the side of the conveyor belt 1 opposite to the stacking bin 2, and the banknote pushing baffle mechanism 3 is used to push the banknote handle into the stacking bin 2 and place it on the banknote receiving support plate 21;
[0035] The lifting and rotating bin 4 is arranged below the banknote receiving and supporting plate 21, and can receive the multiple banknotes dropped from the banknote receiving and supporting plate 21 by rotating, and the height of the lifting and rotating bin 4 can be adjusted relative to the stacking bin 2, so as to realize the stacking and preliminary stacking of multiple banknote bundles, and as the banknote bundles are piled up, the height of the lifting and rotating bin 4 is correspondingly lowered;
[0036] The banknote bundle buffering bin 5 is arranged on the side of the lifting and rotating bin 4 away from the conveying belt 1. The banknote bundles in the lifting and rotating bin 4 can be pushed into the banknote bundle buffering bin 5 for stacking by the push baffle 6, and the banknote bundles are aligning and sorting in the banknote bundle buffering bin 5. After being aligning, they can be used for packaging in subsequent processes;
[0037] The frame 7 is used to carry the above components. The conveyor belt 1 is placed on the top of the frame 7, and other components are arranged along both sides of the conveyor belt 1.
[0038] Specifically, the banknote pushing baffle mechanism 3 includes an L-shaped banknote pushing baffle 31 and a push rod cylinder 32. The plate of the L-shaped banknote pushing baffle 31 that is perpendicular to the transmission direction of the conveyor belt 1 has a certain height from the surface of the conveyor belt 1, so that only a single banknote bundle can pass through to avoid the stacking of banknote bundles. The plate of the L-shaped banknote pushing baffle 31 that is in the same transmission direction as the conveyor belt 1 is slightly higher than the conveyor belt 1, and the height is much smaller than the thickness of the banknote bundle, so that the banknote bundle can be pushed into the stacking bin 2. A notch is provided at the bending part of the L-shaped banknote pushing baffle 31, and an in-place photoelectric sensor 11 is installed at the corresponding position on the frame 7 on one side of the conveyor belt 1. When the in-place photoelectric sensor 11 detects that the banknote bundle is in place, the push rod cylinder 32 extends out through the L-shaped banknote pushing baffle 31 to push the banknote bundle into the stacking bin 2. After in place, the front end of the L-shaped banknote pushing baffle 31 can conflict with the side wall of the stacking bin 2 to ensure the in-place position of the banknote bundle.
[0039] like Figure 4As shown, specifically, the lifting and rotating warehouse 4 includes a lifting support plate 41, the top of the lifting support plate 41 is fixedly connected to the rotating shaft 42, and the bottom of the rotating shaft 42 is provided with a mounting base 43 and a rotating cylinder 44, wherein the rotating cylinder 44 can drive the rotating shaft 42 to rotate, and the side of the mounting base 43 is connected to the lifting slide 45, so that the mounting base 43 and the lifting support plate 41 can move up and down along the lifting slide 45. The surface of the lifting support plate 41 is provided with two oppositely arranged vertical plates 46, and the banknote bundles dropped from the stacking warehouse 2 fall between the two vertical plates 46. After the lifting and rotating warehouse 4 receives the banknote bundles dropped from the stacking warehouse 2, the position of the banknote bundles can be adjusted by rotating and descending, so that the banknotes are stacked neatly and stably. When the number of banknote bundles in the lifting and rotating warehouse 4 reaches 10, it descends to a position substantially equal to the banknote bundle buffer warehouse 5, and the banknote bundles can be pushed into the banknote bundle buffer warehouse 5 for stacking by the action of the bundle push baffle 6.
[0040] like Figure 5 As shown, in this embodiment, the two ends of the banknote bundle buffering bin 5 along the direction of the conveying belt 1 are respectively provided with longitudinal aligning baffles 51, which can move longitudinally under the action of the cylinder to align the stacked banknote bundles longitudinally; the banknote bundle buffering bin 5 is provided with a transverse aligning baffle 52 on the side away from the lifting and rotating bin 4, which can move transversely under the action of the cylinder to align the stacked banknote bundles transversely. The bottom of the banknote bundle buffering bin 5 is provided with a bottom plate 53, and the middle part of the bottom plate 53 is provided with a lifting support plate 54 passing through it and being able to rise and fall relative to it, and the area of the lifting support plate 54 is slightly smaller than the area of the bottom plate 53, and the longitudinal aligning baffle 51 and the transverse aligning baffle 52 are both perpendicular to the bottom plate 53, and the longitudinal aligning baffle 51 and the transverse aligning baffle 52 are both slidably connected to the surface of the bottom plate 53, and the lifting support plate 54 can be driven to move up and down under the action of the vertical cylinder to lift the banknote bundles in the banknote bundle buffering bin 5.
[0041] In this embodiment, there are four stacking bins 2, lifting and rotating bins 4, and banknote bundle buffer bins 5, and their positions are arranged correspondingly. The banknote identification module is a high-speed camera, which can identify and read the type information on the barcode or QR code attached to the surface of the banknote bundle when the banknote is bundled. According to different type information, different banknote pusher baffle mechanisms 3 are actuated to push the banknote bundle into the corresponding stacking bin 2.
[0042] In this embodiment, a convergence channel 8 is also provided on the side of the banknote bundle buffer 5 away from the conveyor belt 1. When the banknote bundles in the banknote bundle buffer 5 are lifted by the lifting support plate 54, they are pushed into the convergence channel 8 under the action of the convergence push plate 9. The convergence push plate 9 is driven by the servo slide 91 and can move to each banknote bundle buffer 5 in a direction parallel to the conveyor belt 1 according to demand, and push multiple neatly stacked bundles of banknotes to the convergence channel 8 under the action of the cylinder.
[0043] The banknote bundles can be transported on the converging channel 8. A transverse pallet 10 is provided at the tail of the converging channel 8. When the banknote bundles reach the tail of the converging channel 8, the transverse pallet 10 can push the neatly stacked banknote bundles to the next process, facilitating subsequent packaging.
[0044] The working process of the intelligent bin-splitting and stacking equipment for banknotes of the utility model is as follows:
[0045] When the upper computer issues a warehouse entry instruction, the banknote handle reaches the L-shaped banknote pushing baffle 31 station, the in-place photoelectric sensor 11 detects that it is in place, and the L-shaped banknote pushing baffle 31 is driven by the push rod cylinder 32 to complete the banknote pushing action, and the banknote handle falls to the banknote receiving support plate 21 station. The banknote receiving support plate 21 is surrounded by panels to ensure that the position of the banknote handle is basically accurate; according to the processing efficiency of the front-end sorting equipment, one banknote is processed every 3 seconds, and in order to prevent the stacking rhythm from being insufficient when the same position continuously receives materials, one receiving station is set to receive 2 banknote bundles, and the time is increased by 3 seconds by receiving one more banknote bundle. When the lifting and rotating warehouse 4 is full of 10 banknotes and needs to be pushed out, the front-end feeding can not stop, and the stacking warehouse 2 continues to receive banknote bundles; when the banknote receiving support plate 21 receives 2 banknote bundles, at this time, the lifting support plate 41 rises to the specified height, and the banknote receiving support plate 21 can be retracted under the action of the cylinder. The banknote bundle falls onto the lifting support plate 41, and the banknote receiving support plate 21 retracts and no longer extends, and no longer receives subsequent banknote bundles. The L-shaped banknote pushing baffle plate 31 continues to push the 3rd, 4th, and 5th banknote bundles onto the lifting support plate 41. Each time a banknote bundle is received, the lifting support plate 41 drops to a certain height. After receiving the 5th banknote bundle, the lifting support plate 41 rotates 180° at this time and continues to receive the 6th to 10th banknote bundles. When 10 banknote bundles are received, the lifting support plate 41 drops to the bottom, and the banknote bundle is pushed from the lifting and rotating bin 4 to the banknote bundle buffer bin 5 by the bundle pushing baffle plate 6. The longitudinal aligning baffle plates 51 and the transverse aligning baffle plates 52 at the longitudinal and transverse positions of the banknote bundle buffer bin 5 are controlled by pneumatic components to complete the transverse and longitudinal aligning of the banknote bundle. Finally, the banknote bundle is lifted by the lifting support plate 54 and pushed to the converging channel 8 by the converging push plate 9.
[0046] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.
Claims
1. An intelligent banknote stacking device, characterized in that: include: A conveyor belt, wherein a banknote recognition module is provided at the entrance of the conveyor belt; Multiple stacking bins, the stacking bins are arranged on the same side of the conveyor belt, a retractable banknote receiving support plate is arranged at the bottom of the stacking bin, a banknote pushing baffle mechanism is arranged on the side of the conveyor belt opposite to the stacking bin, the banknote pushing baffle mechanism is used to push the banknote handle into the stacking bin and place it on the banknote receiving support plate; A lifting and rotating bin is arranged below the banknote receiving and supporting plate, and can receive a plurality of banknotes dropped from the banknote receiving and supporting plate respectively by rotating, and the height of the lifting and rotating bin can be adjusted relative to the stacking bin, so as to realize the stacking of banknotes and preliminary stacking into banknote bundles; A banknote bundle buffering bin is arranged on a side of the lifting and rotating bin away from the conveying belt, and banknote bundles in the lifting and rotating bin can be pushed into the banknote bundle buffering bin for stacking by the action of a bundle pushing baffle; The frame is used for carrying the conveying belt, the stacking bin, the lifting and rotating bin and the banknote bundle buffer bin.
2. The intelligent banknote stacking equipment according to claim 1 is characterized in that: A lifting support plate is arranged at the bottom of the banknote bundle buffering bin, and the lifting support plate can drive the banknote bundles in the banknote bundle buffering bin to lift up under the action of the cylinder.
3. The intelligent banknote stacking equipment according to claim 2 is characterized in that: The banknote bundle buffer bin is provided with longitudinal alignment baffles at both ends along the direction of the conveying belt, and the longitudinal alignment baffles can move longitudinally under the action of the cylinder to align the stacked banknote bundles longitudinally; the banknote bundle buffer bin is provided with a transverse alignment baffle on the side away from the lifting and rotating bin, and the transverse alignment baffles can move transversely under the action of the cylinder to align the stacked banknote bundles transversely.
4. The intelligent banknote stacking equipment according to claim 2 is characterized in that: It also includes a confluence channel, which is arranged on a side of the banknote bundle buffer away from the conveyor belt. The banknote bundles stacked in the banknote bundle buffer can be lifted and pushed into the confluence channel under the action of the lifting support plate.
5. The intelligent banknote stacking equipment according to claim 4 is characterized in that: The banknote bundle lifted by the lifting support plate is pushed into the confluence channel under the action of the confluence push plate, and the confluence push plate is driven by a servo slide and can be moved to each of the banknote bundle buffer bins.
6. The intelligent banknote stacking equipment according to claim 4 is characterized in that: A transverse support plate is arranged at the tail of the converging channel, and the transverse support plate can push neatly stacked banknote bundles to the next process.
7. The intelligent banknote stacking equipment according to claim 1 is characterized in that: The banknote pushing baffle mechanism comprises an L-shaped banknote pushing baffle and a push rod cylinder. A notch is arranged at the bending part of the L-shaped banknote pushing baffle. An in-position photoelectric sensor is installed at a corresponding position on the frame on one side of the conveyor belt.
8. The intelligent banknote stacking equipment according to claim 1 is characterized in that: The number of the stacking bins, the lifting and rotating bins and the banknote bundle buffer bins are all four.
9. The intelligent banknote stacking equipment according to claim 1 is characterized in that: The lifting and rotating warehouse includes a lifting support plate, the top of which is fixedly connected to the rotating shaft, the bottom end of the rotating shaft is provided with a mounting base and a rotating cylinder, the rotating cylinder can drive the rotating shaft to rotate, and the side of the mounting base is connected to the lifting slide, so that the mounting base and the lifting support plate can move up and down.
10. The intelligent banknote stacking equipment according to claim 9 is characterized in that: The surface of the lifting support plate is provided with two vertical plates arranged opposite to each other, and the banknote bundle dropped from the stacking bin falls between the two vertical plates.