Film coating assembly with anti-splashing structure
By designing coating components with anti-splash structure, the problems of glass surface stains and coating solution splash caused by artificial coating are solved, automated operation and efficient coating effects are achieved, and the consumption of coating raw materials is reduced.
Patent Information
- Application Number
- CN202421594958.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-08
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-07-08
AI Technical Summary
The prior art has problems in the coating process that artificial contact causes stains on the glass surface, and the coating solution is prone to overflow and splashing, affecting the coating effect.
A coating assembly with a splash-proof structure is designed, including an operating box, a cleaning box, a raw material box, a driving component, a glass carrier component and a spray head overhead assembly. Automatic operation is achieved through hydraulic telescopic rods and servo motors to prevent the coating raw material from splashing, and to increase cleaning time through a splash-proof cover and a spring structure.
Effectively prevent the splash of coating raw materials, reduce pollution on the surface of glass raw materials, improve the coating effect, and reduce consumption by recycling coating raw materials.
Smart Images

Figure CN222781530U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of liquid crystal glass screen processing, in particular to a coating component with an anti-splashing structure. Background Art
[0002] Liquid crystal glass is a high-tech optoelectronic glass product that is made by sandwich packaging of liquid crystal film under high temperature and high pressure. Users can control the arrangement of liquid crystal molecules by turning on or off the current, thereby achieving the ultimate goal of controlling the transparency and opacity of the glass.
[0003] The production of liquid crystal glass involves a coating process, in which one or more layers of metal, alloy or metal compound films are coated on the glass surface to change the optical properties of the glass and meet certain specific requirements. Coated glass can not only function as ordinary glass, but also enhance or weaken the reflected light according to different coatings, and can even directly use sunlight to generate electricity. In actual production, the coating is done manually on the glass surface.
[0004] In the process of realizing the utility model, the inventors found that the prior art had the following problems: 1. Artificial coating will involve the problem of contact with the glass screen, and the characteristics of glass can easily cause stains to remain on the surface, affecting the subsequent coating effect; 2. Artificial coating will involve the reverse side problem, and the coating solution can easily cause overflow and splashing. Utility Model Content
[0005] The purpose of the utility model is to provide a coating component with an anti-splashing structure to solve the problems raised in the above background technology. To achieve the above purpose, the utility model provides the following technical solutions: a coating component with an anti-splashing structure, comprising an operation box, a cleaning box and a raw material box are respectively provided inside the operation box, the cleaning box and the raw material box are welded by a baffle, driving components are respectively provided at both ends of the inner wall of the operation box, the driving components are respectively connected to a push plate and a coating carrier through a hydraulic telescopic rod, a glass carrier component is provided between the push plate and the coating carrier, the top of the glass carrier component is installed and connected to the top wall inside the operation box through a hydraulic telescopic rod, a fan and a splash shield are respectively installed on the top of the inner wall of the operation box, the fan is located above the glass carrier component, a nozzle push assembly is provided inside the raw material box, the nozzle push assembly is located below the coating carrier, and a servo motor is installed on the driving component and the nozzle push assembly.
[0006] The driving assembly is provided with a first lead screw through a bearing provided thereon, the first lead screw is rotatably connected to the two ends of the inner wall of the operating box, driven gears are respectively provided above the first lead screw through bearings, the driven gears are respectively meshed and connected with driving gears, the driving gears are rotatably connected to the cavity at the top of the operating box through a rotating shaft, and the first lead screw is respectively installed and connected through a nut provided thereon and a hydraulic telescopic rod.
[0007] The glass carrier assembly includes a fixed bottom plate, an adjusting screw and a movable side plate. The adjusting screws respectively penetrate and are threadedly connected to one side of the fixed bottom plate. The front end of the adjusting screw is installed and connected to the inner wall of the movable side plate through a bearing provided therein.
[0008] A second lead screw is provided inside the spray head push assembly, and the second lead screw is glued and connected to a trapezoidal top plate through a nut provided thereon, and the trapezoidal top plate is glued and connected to the raw material box through a movable pull plate.
[0009] Further preferably, the operating box is a semi-enclosed structure, and has a hollow surface on one side of the raw material box, the coating carrier and the splash shield, and glass doors consistent with the position of the glass carrier assembly are provided at both ends of the operating box, and limit grooves for the transmission drive assembly are provided on both sides of the operating box.
[0010] Further preferably, the glass carrier assembly forms a lifting structure in the cleaning box through a hydraulic telescopic rod, and the movable side plates respectively form a relatively horizontal transmission structure on the surface of the fixed bottom plate through adjusting screws, and the inner wall of the movable side plate is provided with an array of brackets for mounting the processed parts at equal distances.
[0011] Further preferably, a servo motor is installed on one side of the driving gear, and a rotating structure is formed between the first lead screw through the driving gear and the driven gear respectively, and the hydraulic telescopic rods connected to the push plate and the coating carrier respectively installed with nuts form a lifting structure inside the operating box, and at the same time, the push plate forms a horizontal transmission structure in the bracket opened between the movable side plates through the hydraulic telescopic rod.
[0012] Further preferably, the internal structure of the coating carrier is consistent with the glass carrier assembly, and the coating carrier as a whole adopts a stainless steel hollow surface, and the lowest point of the coating carrier surface is at the same horizontal position as the lowest point of the internal bracket of the movable side plate.
[0013] Further preferably, the splash shields are provided with two groups, and each group of splash shields is elastically retractable through a clockwork spring provided therein, and a hook is provided at the front end of the splash shield to be snap-fitted into a circular ring on the outer wall of the baffle.
[0014] Further preferably, a first nozzle is installed on the surface of the trapezoidal top plate, and the first nozzle is connected to the pressure pump inside the raw material box through a pipeline, and the pressure pump is connected to the second nozzle through a pipeline, and the second nozzle is mounted on one side of the operation box through a mounting frame.
[0015] Further preferably, the movable pull plate has a stepped sliding structure, and a cavity is formed between the movable pull plate and the trapezoidal top plate.
[0016] Compared with the prior art, the utility model has the following beneficial effects:
[0017] In the utility model, the upper and lower groups of nozzles will release the coating raw materials at the same time, and the splash guard is used to effectively block and prevent the raw materials from leaking out, thereby increasing the cleaning time. By adding a clockwork spring structure inside, it can automatically reset again when the limit structure is lost during stretching. The operator can use it conveniently while also preventing the coating raw materials from splashing. In addition, the hollow material of the coating carrier can allow the raw materials that fall during the coating process to fall back into the raw material box for recycling, thereby reducing the consumption of coating raw materials.
[0018] In the utility model, the semi-enclosed structure of the operating box is for facilitating the placement of glass raw materials to be coated and maintaining a relatively enclosed space for drying during the process of draining after cleaning. The glass doors at both ends provide convenience for adjusting the glass carrier assembly. The driving assembly drives the push plate to push the glass raw materials into the interior of the coating carrier to enter the subsequent coating process, thereby eliminating the problem of the glass raw materials being contaminated again on the surface of the glass raw materials when they are transported to the coating point through manual contact after cleaning. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the main internal structure of the utility model;
[0021] Figure 3 This is a schematic diagram of the structure of the drive assembly of the utility model;
[0022] Figure 4 This is a schematic diagram of the structure of the glass carrier assembly of the utility model;
[0023] Figure 5 It is a schematic diagram of the internal structure of the nozzle push assembly of the utility model.
[0024] In the figure: 1. operation box; 2. cleaning box; 3. raw material box; 4. baffle; 5. driving assembly; 501. first screw; 502. driven gear; 503. driving gear; 6. hydraulic telescopic rod; 7. push plate; 8. coating carrier; 9. glass carrier assembly; 901. fixed bottom plate; 902. adjusting screw; 903. movable side plate; 10. fan; 11. splash shield; 12. nozzle push assembly; 1201. second screw; 1202. trapezoidal top plate; 1203. movable pull plate; 1204. first nozzle; 1205. second nozzle; 13. servo motor. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technical personnel in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figures 1 to 5 The utility model provides a technical solution: a coating component with an anti-splashing structure, including an operating box 1, a cleaning box 2 and a raw material box 3 are respectively opened inside the operating box 1, the cleaning box 2 and the raw material box 3 are welded by a baffle 4, driving components 5 are respectively opened at both ends of the inner wall of the operating box 1, the driving component 5 is respectively connected to a push plate 7 and a coating carrier 8 through a hydraulic telescopic rod 6, a glass carrier component 9 is opened between the push plate 7 and the coating carrier 8, the top of the glass carrier component 9 is installed and connected to the top wall inside the operating box 1 through the hydraulic telescopic rod 6, a fan 10 and a splash shield 11 are respectively installed on the top of the inner wall of the operating box 1, the fan 10 is located above the glass carrier component 9, a nozzle top pushing component 12 is opened inside the raw material box 3, the nozzle top pushing component 12 is located below the coating carrier 8, and a servo motor 13 is respectively installed on the driving component 5 and the nozzle top pushing component 12.
[0027] The driving assembly 5 is provided with a first lead screw 501 through a bearing provided thereon. The first lead screw 501 is rotatably connected to the two ends of the inner wall of the operating box 1. Driven gears 502 are respectively installed above the first lead screw 501 through bearings. The driven gears 502 are respectively meshed and connected with driving gears 503. The driving gears 503 are rotatably connected to the cavity at the top of the operating box 1 through a rotating shaft. The first lead screw 501 is respectively installed and connected to the hydraulic telescopic rod 6 through a nut provided thereon.
[0028] The glass carrier assembly 9 includes a fixed base plate 901, an adjusting screw 902 and a movable side plate 903. The adjusting screw 902 passes through and is threadedly connected to one side of the fixed base plate 901. The front end of the adjusting screw 902 is installed and connected to the inner wall of the movable side plate 903 through a bearing provided therein.
[0029] A second lead screw 1201 is provided inside the nozzle push assembly 12 , and the second lead screw 1201 is glued to a trapezoidal top plate 1202 via a nut provided therein, and the trapezoidal top plate 1202 is glued to the raw material box 3 via a movable pull plate 1203 .
[0030] In this embodiment, Figure 1 and Figure 2 As shown, the operating box 1 is a semi-enclosed structure, and one side of the raw material box 3, the coating carrier 8 and the splash shield 11 is a hollow surface, and glass doors consistent with the position of the glass carrier assembly 9 are provided at both ends of the operating box 1, and limiting grooves of the transmission drive assembly 5 are provided on both sides of the operating box 1; the semi-enclosed structure of the operating box 1 is to facilitate the placement of the glass raw materials to be coated and to maintain a relatively closed space for drying during the draining process after cleaning, and the glass doors at both ends provide convenience for adjusting the glass carrier assembly 9.
[0031] In this embodiment, Figure 2 and Figure 4 As shown, the glass carrier assembly 9 forms a lifting structure in the cleaning box 2 through the hydraulic telescopic rod 6, and the movable side plates 903 respectively form a relatively horizontal transmission structure on the surface of the fixed bottom plate 901 through the adjusting screw 902, and the inner wall of the movable side plate 903 is equidistantly provided with an array of brackets for mounting the processed parts; the brackets on the surface of the movable side plate 903 are used to carry glass raw materials. Due to different specifications of liquid crystal glass, the relative moving distance between the movable side plates 903 can be changed by adjusting the screw 902, so that the movable side plates 903 are as close to the two ends of the raw materials as possible, so that the raw materials provide a relatively stable carrier when they are driven by the hydraulic telescopic rod 6 to descend to the inside of the cleaning box 2 along with the glass carrier assembly 9.
[0032] In this embodiment, Figure 3As shown, a servo motor 13 is installed on one side of the driving gear 503, and a rotating structure is formed between the first lead screw 501 through the driving gear 503 and the driven gear 502, and the hydraulic telescopic rod 6 connected to the push plate 7 and the coating carrier 8 respectively with the nut forms a lifting structure inside the operation box 1, and the push plate 7 forms a horizontal transmission structure in the bracket opened between the moving side plates 903 through the hydraulic telescopic rod 6; the push plate 7 and the coating carrier 8 are connected to the driving assembly 5 through the hydraulic telescopic rod 6, so the transmission distance each time is consistent, and a visual sensor (MT40-500m) is provided at the front end of the push plate 7 m-R) It is electrically connected to the servo motor 13 through the control body. The push plate 7 recognizes the glass through the visual sensor and feeds back to the control body to stop the transmission track. Correspondingly, when the push plate 7 and the coating carrier 8 are transmitted to a certain height, driven by the hydraulic telescopic rod 6, the coating carrier 8 will telescope to the lowest point of each group of brackets inside the moving side plate 903, and the push plate 7 will push from the corresponding bracket position of the moving side plate 903 to push the glass raw material into the coating carrier 8 to enter the subsequent coating process, thereby eliminating the problem of the glass raw material surface being contaminated again after being transported to the coating point through manual contact after cleaning.
[0033] In this embodiment, Figure 2 and Figure 3 As shown, the internal structure of the coating carrier 8 is consistent with the glass carrier assembly 9, and the coating carrier 8 is made of a stainless steel hollow surface as a whole, and the lowest point on the surface of the coating carrier 8 is at the same horizontal position as the lowest point of the internal bracket of the movable side plate 903; the coating carrier 8 is consistent in structure with the glass carrier assembly 9 in order to carry the specifications of the liquid crystal glass that matches it, and its hollow material also makes it easier to coat the raw materials more evenly during the coating process.
[0034] In this embodiment, Figure 1 and Figure 2 As shown, the splash shield 11 is provided with two groups, and each group of the splash shield 11 is elastically retractable through the clockwork spring provided inside thereof, and a hook is provided at the front end of the splash shield 11 which is snap-fitted into the circular ring on the outer wall of the baffle 4; during coating, the upper and lower groups of nozzles will release the coating raw materials at the same time, and the splash shield 11 is used to effectively block and prevent the raw materials from leaking out, thereby increasing the cleaning time. A clockwork spring structure of the prior art is added inside the splash shield 11, which is supported by a metal belt and curled into a spiral shape. The splash shield 11 is made of polyvinyl chloride with high waterproof strength, and its tail end is glued to the clockwork spring. When the front end of the splash shield 11 is pulled, the internal spring will be stretched accordingly. After losing the limiting structure of the front end hook, the splash shield 11 will reset and automatically retract again under the structure of the contracted internal spring. The operator can reduce the operating steps when using it and can also achieve the purpose of splashing the coating raw materials.
[0035] In this embodiment, Figure 2 and Figure 5 As shown, a first nozzle 1204 is installed on the surface of the trapezoidal top plate 1202, and the first nozzle 1204 is connected to the pressure pump inside the raw material box 3 through a pipeline, and the pressure pump is connected to the second nozzle 1205 through a pipeline, and the second nozzle 1205 is mounted on one side of the operation box 1 through a mounting frame; the second nozzle 1205 is operated on the surface of the liquid crystal glass by manual hand-held operation, and the first nozzle 1204 can be raised to different heights with the trapezoidal top plate 1202 below and attached to the bottom of the coating carrier 8, and the hollow material of the coating carrier 8 can allow the raw materials dripping during the coating process to fall back into the raw material box 3 for recycling, thereby reducing the consumption of coating raw materials.
[0036] In this embodiment, Figure 5 As shown, the movable pull plate 1203 has a stepped sliding structure, and a cavity is formed between the movable pull plate 1203 and the trapezoidal top plate 1202; the servo motor 13 drives the second lead screw 1201 to rotate, and the nut on the outside drives the trapezoidal top plate 1202 to rise during transmission. The sliding pulling structure of the movable pull plate 1203 ensures the closed space of the internal second lead screw 1201, and the fallen coating raw materials will not enter the cavity, and can slide down from the inclined surface of the trapezoidal top plate 1202 and flow back to the inside of the raw material box 3.
[0037] The use method and advantages of the utility model: When the coating component with the anti-splashing structure is used, the working process is as follows:
[0038] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5As shown, first, the operator will place all the glass on the surface of the bracket inside the movable side plate 903 through the semi-open opening on the surface of the operation box 1, and rotate the adjusting screw 902 through the movable door outside the operation box 1 to make the movable side plates 903 at both ends fit the surface of the glass raw materials as much as possible, and use the same operation steps to adjust the coating carrier 8. Under the drive of the hydraulic telescopic rod 6, the glass carrier assembly 9 drives the loaded glass raw materials to be immersed in the interior of the cleaning box 2 to clean the dust and impurities on the surface of the glass. After cleaning, it is pulled back to the top by the hydraulic telescopic rod 6 to drain water, and the fan 10 is started for drying at the same time, and the servo motor 13 is driven. The active gear 503 drives the driven gear 502 to rotate so that the first lead screws 501 on both sides rotate at the same time, and the two nuts relatively drive the push plate 7 connected to the hydraulic telescopic rod 6 and the coating carrier 8 to rise. Through the control body inside the servo motor 13, the push plate 7 recognizes the glass through the visual sensor and feeds back to the control body, stops the transmission trajectory, and the coating carrier 8 and the push plate 7 are relatively close to the glass carrier assembly 9 under the influence of the hydraulic telescopic rod 6. The push plate 7 will move from the movable side plate 903 corresponding to the bracket position, the glass raw material is pushed into the coating carrier 8, the hydraulic telescopic rod 6 drives the coating carrier 8 back to the top of the raw material box 3, pulls the splash cover 11, hangs the hook on the baffle 4 and the circular clamping ring on the inner wall of the operation box 1, turns on the pressure pump inside the raw material box 3, the operator holds the second nozzle 1205, and the first nozzle 1204 below coats the upper and lower ends of the glass raw material respectively, and drives the push plate 7 and the coating carrier 8 to lift and transport the surface of the glass carrier component 9 through the driving component 5. Glass, at the same time, the second lead screw 1201 can be driven by the servo motor 13 to rotate, and the nut on the outside can drive the trapezoidal top plate 1202 to rise during transmission, so that the first nozzle 1204 can be attached to the bottom of the coating carrier 8, and the sliding pull-out structure of the movable pull plate 1203 ensures the sealing and prevents the raw materials from entering the interior of the nozzle pushing assembly 12. It should be noted that the height of the first nozzle 1204 is not easy to exceed the height of the raw material box 3, so as to avoid splashing during the coating process, and the coating process can be controlled by the height of the coating carrier 8.
[0039] The above shows and describes the basic principle, main features and advantages of the utility model. Technical staff in this industry should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A coating assembly with an anti-splashing structure, comprising an operating box (1), characterized in that: The operation box (1) is provided with a cleaning box (2) and a raw material box (3) inside, and the cleaning box (2) and the raw material box (3) are welded by a baffle (4). The two ends of the inner wall of the operation box (1) are provided with driving components (5), and the driving components (5) are connected to a push plate (7) and a coating carrier (8) through a hydraulic telescopic rod (6). A glass carrier component (9) is provided between the push plate (7) and the coating carrier (8), and the top of the glass carrier component (9) is connected by a hydraulic The compression and telescopic rod (6) is installed and connected to the top wall inside the operation box (1); the top of the inner wall of the operation box (1) is respectively installed with a fan (10) and a splash shield (11); the fan (10) is located above the glass carrier assembly (9); a nozzle push assembly (12) is opened inside the raw material box (3); the nozzle push assembly (12) is located below the coating carrier (8); the driving assembly (5) and the nozzle push assembly (12) are respectively installed with a servo motor (13); The driving assembly (5) is provided with a first lead screw (501) through a bearing provided thereon, the first lead screw (501) is rotatably connected to two ends of the inner wall of the operating box (1), driven gears (502) are respectively installed above the first lead screw (501) through bearings, the driven gears (502) are respectively meshed and connected to driving gears (503), the driving gears (503) are rotatably connected to the cavity at the top of the operating box (1) through a rotating shaft, and the first lead screw (501) is respectively installed and connected to the hydraulic telescopic rod (6) through a nut provided thereon; The glass carrier assembly (9) comprises a fixed bottom plate (901), an adjusting screw (902) and a movable side plate (903), wherein the adjusting screw (902) respectively penetrates and is threadedly connected to one side of the fixed bottom plate (901), and the front end of the adjusting screw (902) is installed and connected to the inner wall of the movable side plate (903) through a bearing provided therein; A second lead screw (1201) is provided inside the nozzle push assembly (12), and the second lead screw (1201) is glued to a trapezoidal top plate (1202) via a nut provided thereon, and the trapezoidal top plate (1202) is glued to the raw material box (3) via a movable pull plate (1203).
2. The coating assembly with an anti-splashing structure according to claim 1, characterized in that: The operating box (1) is a semi-enclosed structure, and has a hollow surface on one side of the raw material box (3), the coating carrier (8) and the splash shield (11), and glass doors that are consistent with the position of the glass carrier assembly (9) are provided at both ends of the operating box (1), while limit grooves for the transmission drive assembly (5) are provided on both sides of the operating box (1).
3. The coating assembly with an anti-splashing structure according to claim 1, characterized in that: The glass carrier assembly (9) forms a lifting structure in the cleaning box (2) through a hydraulic telescopic rod (6), and the movable side plates (903) respectively form a relatively horizontal transmission structure on the surface of the fixed bottom plate (901) through adjusting screws (902), and the inner wall of the movable side plate (903) is provided with an array of brackets for mounting the workpiece at equal distances.
4. The coating assembly with an anti-splashing structure according to claim 1, characterized in that: A servo motor (13) is installed on one side of the driving gear (503), and a rotating structure is formed between the first lead screw (501) through the driving gear (503) and the driven gear (502), and the push plate (7) and the coating carrier (8) are respectively connected to the hydraulic telescopic rod (6) installed with nuts to form a lifting structure inside the operating box (1), and at the same time, the push plate (7) forms a horizontal transmission structure in the bracket opened between the movable side plates (903) through the hydraulic telescopic rod (6).
5. The coating assembly with an anti-splashing structure according to claim 1, characterized in that: The internal structure of the coating carrier (8) is consistent with that of the glass carrier assembly (9), and the coating carrier (8) is made of a stainless steel hollow surface as a whole, and the lowest point of the surface of the coating carrier (8) is at the same horizontal position as the lowest point of the internal bracket of the movable side plate (903).
6. The coating assembly with an anti-splashing structure according to claim 1, characterized in that: The splash shields (11) are provided with two groups, and each group of splash shields (11) is elastically retractable through a spring spring provided inside the splash shields (11), and a hook is provided at the front end of the splash shields (11) and is snap-fitted into a circular ring on the outer wall of the baffle (4).
7. The coating assembly with an anti-splashing structure according to claim 1, characterized in that: A first nozzle (1204) is installed on the surface of the trapezoidal top plate (1202), and the first nozzle (1204) is connected to a pressure pump inside the raw material box (3) through a pipeline, and the pressure pump is connected to a second nozzle (1205) through a pipeline, and the second nozzle (1205) is mounted on one side of the operation box (1) through a mounting frame.
8. The coating assembly with an anti-splashing structure according to claim 1, characterized in that: The movable pull plate (1203) is a stepped sliding structure, and a cavity is formed between the movable pull plate (1203) and the trapezoidal top plate (1202).