Cotton feeding carding machine

Abstract

The utility model relates to the field of carding machines, in particular to a cotton feeding carding machine which comprises a machine frame, a cylinder is movably arranged in the machine frame, a cover plate is fixedly arranged above the cylinder, a doffer is movably arranged on one side of the cylinder, and a discharging roller is movably arranged on one side of the doffer. According to the cotton feeding carding machine, through the arrangement of the connecting frame, the conveying belt, the feeding hopper, the servo motor, the transmission rod and the blades, cotton materials are poured into the feeding hopper, then a servo motor switch is started, the transmission rod and the blades are driven to rotate, the cotton materials are conveyed in batches in a blade rotating mode, and the cotton feeding efficiency is improved. In this way, blockage in the cotton feeding process is avoided, then batched cotton materials are conveyed into the carding machine through the conveying belt on the connecting frame to be processed, and through the arrangement of the blades in the feeding hopper, the blockage caused by the cotton materials is avoided, and meanwhile labor force of manual conveying is saved.

Description

Technical Field

[0001] The utility model relates to the field of cotton carding machines, in particular to a cotton feeding and carding machine. Background Art

[0002] The work of the carding machine is to open, comb and remove impurities from the oily cotton layer supplied by the cotton rolls sent from the previous process, so that all the curled cotton rolls become straight single fiber states. In this process, the broken seeds, impurities and short fibers left over from the cotton cleaning process are removed, and then cotton strips of a certain specification are integrated and stored in cotton tubes for use in the drawing process.

[0003] After searching, a utility model pre-combing device for a cotton carding machine with a publication number of CN210886360U is mainly used to provide a pre-combing device for a cotton carding machine, which effectively improves the smooth operation process of the cotton carding machine equipment. A pre-combing device for a cotton carding machine is provided, including a frame body, a cotton feeding box body is arranged on the frame body, a cotton box cotton feeding roller is arranged in the cotton feeding box body, a cotton feeding roller is also arranged inside the frame body, a licker-in roller is arranged at the front end of the cotton feeding roller, a pre-combing and impurity removing device is also arranged between the cotton box cotton feeding roller and the cotton feeding roller, an adjustable cotton feeding plate is arranged on the cotton feeding roller, and the arc surface at the front end of the adjustable cotton feeding plate cooperates with the cotton feeding roller to form a pressure jaw arrangement; the pre-combing device for a cotton carding machine with a new structural design avoids the cutting or damage of fibers during the cotton carding process, improves the cotton carding quality of the product, and improves the economic benefits of the enterprise.

[0004] In the above patent, when using the cotton carding machine, the cotton material is directly poured into the cotton feeding box for transportation. However, due to the continuous proportioning before transportation, blockage may easily occur in the cotton feeding box, thereby increasing the time cost. In addition, the cotton balls are irregularly distributed during the proportioning transmission, and blockage may occur again after entering the cotton carding machine.

[0005] Therefore, it is necessary to invent a cotton feeding carding machine to solve the above problems. Utility Model Content

[0006] The purpose of the utility model is to provide a cotton feeding and carding machine to solve the problems raised in the above background technology.

[0007] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cotton feeding and carding machine, comprising a frame, a cylinder is movably arranged inside the frame, a cover plate is fixedly arranged above the cylinder, a doffer is movably arranged on one side of the cylinder, a discharging roller is movably arranged on one side of the doffer, a connecting frame is fixedly installed on one side of the frame, a conveyor belt is arranged inside the connecting frame, a feeding hopper is fixedly installed on one side of the connecting frame, a servo motor is fixedly installed on one side of the feeding hopper, a transmission rod is fixedly installed on one side of the servo motor, and blades are fixedly installed on the outside of the transmission rod.

[0008] Preferably, a first driving motor is fixedly installed inside the frame, a first gear is fixedly installed on one side of the first driving motor, and a cotton feeding roller is fixedly installed on one side of the first gear.

[0009] Preferably, a second drive motor is fixedly installed inside the frame, a second gear is fixedly installed on one side of the second drive motor, a needle roller is fixedly installed on one side of the second gear, a coarse-toothed roller is movably provided on one side of the needle roller, and a fine-toothed roller is movably provided on one side of the coarse-toothed roller.

[0010] Preferably, a dust bin is fixedly provided on the top of the frame, a suction fan is fixedly provided on one side of the dust bin, a suction fan is fixedly provided inside the dust bin, a hinge is movably connected to one side of the dust bin, an outer door is movably connected to the other side of the hinge, and a dust pipe is fixedly provided on one side of the dust bin.

[0011] Preferably, fixing blocks are fixedly installed on both sides of the upper part of the connecting frame, a telescopic rod is movably connected inside the fixing block, a baffle is fixedly installed on one end of the telescopic rod, and bolts penetrate the upper part of the fixing block.

[0012] Preferably, the servo motor is arranged on one side of the feeding hopper, the transmission rod is arranged inside the feeding hopper, the blades are fixed outside the transmission rod, and the transmission rod is movably connected to the feeding hopper.

[0013] In the above technical solution, the technical effects and advantages provided by the utility model are:

[0014] 1. Through the setting of the connecting frame, conveyor belt, feeding hopper, servo motor, transmission rod and blades, when using the carding machine, the cotton material needs to be transported to the carding machine for processing. The cotton material is poured into the feeding hopper, and then the servo motor switch is started to drive the transmission rod and the blades to rotate. The cotton material is transported in batches by rotating the blades, which also avoids the blockage in the cotton feeding process. Then, the batched cotton material is transported into the carding machine for processing through the conveyor belt on the connecting frame. The blade setting in the feeding hopper not only avoids the blockage caused by the cotton material, but also saves the labor of manual transportation;

[0015] 2. Through the setting of dust bin, suction fan, filter cloth, hinge, outer door and dust pipe, by starting the suction fan for adsorption, using the dust pipe, the impurities and short fibers outside the internal cylinder can be adsorbed into the dust bin, and the filter cloth setting in the dust bin can effectively block the impurities and short fibers and keep them in the dust bin. Finally, open the outer door and clean up the impurities and short fibers in the dust bin. This setting allows the excess impurities between the cylinder and the cover plate to be adsorbed. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the internal structure of the frame of the utility model;

[0019] Figure 3 This is a schematic diagram of the dust collection bin structure of the utility model;

[0020] Figure 4 This is a schematic diagram of the structure of the connecting frame of the utility model;

[0021] Figure 5 This is a schematic diagram of the baffle structure of the utility model;

[0022] Figure 6 This is a schematic diagram of the blade structure of the utility model.

[0023] Description of reference numerals:

[0024] 1. Frame; 2. First drive motor; 3. First gear; 4. Feed roller; 5. Second drive motor; 6. Second gear; 7. Needle roller; 8. Coarse-tooth roller; 9. Fine-tooth roller; 10. Cylinder; 11. Cover plate; 12. Doffer; 13. Discharge roller; 14. Dust collection bin; 15. Suction fan; 16. Filter cloth; 17. Hinge; 18. Outer door; 19. Dust collection pipe; 20. Connecting frame; 21. Conveyor belt; 22. Fixed block; 23. Telescopic rod; 24. Baffle; 25. Bolt; 26. Feed hopper; 27. Servo motor; 28. Transmission rod; 29. ​​Blade. DETAILED DESCRIPTION

[0025] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.

[0026] The utility model provides Figure 1-6The cotton feeding and carding machine shown in the figure comprises a frame 1, a cylinder 10 is movably arranged inside the frame 1, a cover plate 11 is fixedly arranged above the cylinder 10, a doffer 12 is movably arranged on one side of the cylinder 10, a discharging roller 13 is movably arranged on one side of the doffer 12, a connecting frame 20 is fixedly installed on one side of the frame 1, a conveyor belt 21 is arranged inside the connecting frame 20, a feeding hopper 26 is fixedly installed on one side of the connecting frame 20, a servo motor 27 is fixedly installed on one side of the feeding hopper 26, a transmission rod 28 is fixedly installed on one side of the servo motor 27, and the transmission rod 28 A blade 29 is fixedly installed on the outside. Cotton material is poured into the feed hopper 26, and then the servo motor 27 switch is started to drive the transmission rod 28 and the blade 29 to rotate. The cotton material is transported in batches by rotating the blade 29, which also avoids blockage in the cotton feeding process. Then, the batched cotton material is transported into the carding machine for processing through the conveyor belt 21 on the connecting frame 20. The blade 29 in the feed hopper 26 can not only avoid blockage caused by cotton material, but also save labor for manual transportation.

[0027] like Figure 1 and Figure 2 As shown, a first driving motor 2 is fixedly installed inside the frame 1, a first gear 3 is fixedly installed on one side of the first driving motor 2, and a cotton feeding roller 4 is fixedly installed on one side of the first gear 3. By starting the first driving motor 2 to drive the two groups of first gears 3 to rotate relative to each other, the two groups of cotton feeding rollers 4 compact the cotton material to facilitate subsequent combing of the cotton material.

[0028] like Figure 1 and Figure 2 As shown, a second driving motor 5 is fixedly installed inside the frame 1, a second gear 6 is fixedly installed on one side of the second driving motor 5, a needle roller 7 is fixedly installed on one side of the second gear 6, a coarse-toothed roller 8 is movably provided on one side of the needle roller 7, and a fine-toothed roller 9 is movably provided on one side of the coarse-toothed roller 8. By starting the second driving motor 5, the second gear 6 on one side of the needle roller 7 and the second gear 6 on one side of the coarse-toothed roller 8 are meshed and connected, so that the two rotate in opposite directions, thereby facilitating the conveying of the cotton material.

[0029] like Figure 1 , Figure 2 and Figure 3As shown, a dust bin 14 is fixedly provided on the top of the frame 1, a suction fan 15 is fixedly provided on one side of the dust bin 14, a suction fan 15 is fixedly provided inside the dust bin 14, a hinge 17 is movably connected to one side of the dust bin 14, an outer door 18 is movably connected to the other side of the hinge 17, and a dust pipe 19 is fixedly provided on one side of the dust bin 14. By starting the suction fan 15 for adsorption, the dust pipe 19 can be used to adsorb impurities and short fibers outside the internal cylinder 10 into the dust bin 14, and the filter cloth 16 in the dust bin 14 can effectively block the impurities and short fibers and keep them in the dust bin 14. Finally, the outer door 18 is opened to clean up the impurities and short fibers in the dust bin 14.

[0030] like Figure 1 , Figure 4 and Figure 5 As shown, fixed blocks 22 are fixedly installed on both sides of the upper part of the connecting frame 20, and a telescopic rod 23 is movably connected inside the fixed block 22. A baffle 24 is fixedly installed at one end of the telescopic rod 23, and a bolt 25 passes through the upper part of the fixed block 22. The baffle 24 is provided to prevent the cotton ball edge material from falling and sliding due to external factors.

[0031] like Figure 1 , Figure 4 and Figure 6 As shown, the servo motor 27 is arranged on one side of the feeding hopper 26, the transmission rod 28 is arranged inside the feeding hopper 26, the blade 29 is fixed outside the transmission rod 28, and the transmission rod 28 is movably connected to the feeding hopper 26. The servo motor 27 drives the transmission rod 28 and the blade 29 to rotate in the feeding hopper 26, so that the fabric is transported in an orderly manner to avoid blockage.

[0032] The working principle of the utility model is as follows: firstly, the external power supply is turned on, and then the cotton material is poured into the feeding hopper 26, and then the switch of the servo motor 27 is turned on. When the current passes through the motor coil, a magnetic field is generated, so that the rotor of the motor generates magnetic force, thereby generating a rotational force to drive the transmission rod 28 and the blade 29 to rotate, so that the cotton material is fed in an orderly manner, and then the conveyor belt 21 is turned on and started to convey the cotton material into the frame 1, and the baffles 24 arranged on both sides of the conveyor belt 21 can effectively prevent the cotton ball edge material from falling and slipping due to external factors. After that, when the cotton material is conveyed to the front of the frame 1 through the conveyor belt 21, the switch of the first drive motor 2 is turned on, and the two groups of first gears 3 and the two groups of cotton feeding rollers 4 are driven to rotate relative to each other, and the cotton material is squeezed and conveyed, and then it is pulled onto the needle roller 7, and then the switch of the second drive motor 5 is turned on again, and the second gear 6 is driven to mesh and rotate with another group of second gears 6, and the needle roller 7 and the coarse-toothed roller 8 are rotated in opposite directions, and then the cotton material on the needle roller 7 is pulled onto the coarse-toothed roller 8, and the coarse-toothed roller 8 The surface is equipped with coarse teeth for combing, and the cotton material is combed again. Then, the fine-tooth roller 9 is started to rotate, and the cotton material is further pulled onto the fine-tooth roller 9. The surface of the fine-tooth roller 9 has fine teeth for combing, and the cotton material is combed more finely. Next, the cotton material is continued to be pulled onto the cylinder 10 for traction and transfer combing. At this time, the suction fan 15 switch is turned on for adsorption, so that the dust suction pipe 19 adsorbs the impurities and short fibers inside the frame 1 into the dust suction bin 14, and the filter cloth 16 in the dust suction bin 14 is used to block the impurities and short fibers. It stays in the dust collection bin 14, and the surface of the cover plate 11 above the cylinder 10 has combing teeth to assist the cylinder 10 in combing. Then the cotton material on the cylinder 10 is pulled onto the doffer 12, the combed cotton strips are agglomerated and discharged from the discharging roller 13, and finally collected. When the cotton material is collected, turn off the switches of the first drive motor 2 and the second drive motor 5, turn off the switch of the suction fan 15, turn off the switch of the servo motor 27, and finally cut off the external power supply. In this way, the use process of the cotton feeding and carding machine is completed.

[0033] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A cotton feeding and carding machine, comprising a frame (1), characterized in that: A cylinder (10) is movably arranged inside the frame (1), a cover plate (11) is fixedly arranged above the cylinder (10), a doffer (12) is movably arranged on one side of the cylinder (10), a discharging roller (13) is movably arranged on one side of the doffer (12), a connecting frame (20) is fixedly installed on one side of the frame (1), a conveyor belt (21) is arranged inside the connecting frame (20), a feeding hopper (26) is fixedly installed on one side of the connecting frame (20), a servo motor (27) is fixedly installed on one side of the feeding hopper (26), a transmission rod (28) is fixedly installed on one side of the servo motor (27), and a blade (29) is fixedly installed on the outside of the transmission rod (28).

2. A cotton feeding and carding machine according to claim 1, characterized in that: A first drive motor (2) is fixedly arranged inside the frame (1), a first gear (3) is fixedly mounted on one side of the first drive motor (2), and a cotton feeding roller (4) is fixedly mounted on one side of the first gear (3).

3. The cotton feeding and carding machine according to claim 1, characterized in that: A second drive motor (5) is fixedly arranged inside the frame (1); a second gear (6) is fixedly mounted on one side of the second drive motor (5); a needle roller (7) is fixedly mounted on one side of the second gear (6); a coarse-toothed roller (8) is movably arranged on one side of the needle roller (7); and a fine-toothed roller (9) is movably arranged on one side of the coarse-toothed roller (8).

4. The cotton feeding and carding machine according to claim 1, characterized in that: A dust collection bin (14) is fixedly arranged above the frame (1), a suction fan (15) is fixedly arranged on one side of the dust collection bin (14), a suction fan (15) is fixedly arranged inside the dust collection bin (14), a hinge (17) is movably connected to one side of the dust collection bin (14), an outer door (18) is movably connected to the other side of the hinge (17), and a dust collection pipe (19) is fixedly arranged on one side of the dust collection bin (14).

5. The cotton feeding and carding machine according to claim 1, characterized in that: Fixed blocks (22) are fixedly mounted on both sides of the upper part of the connecting frame (20), a telescopic rod (23) is movably connected inside the fixed block (22), a baffle (24) is fixedly mounted on one end of the telescopic rod (23), and a bolt (25) penetrates the upper part of the fixed block (22).

6. The cotton feeding and carding machine according to claim 1, characterized in that: The servo motor (27) is arranged on one side of the feeding hopper (26), the transmission rod (28) is arranged inside the feeding hopper (26), the blade (29) is fixed outside the transmission rod (28), and the transmission rod (28) is movably connected to the feeding hopper (26).

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