Multi-layer spliced assembly type box culvert structure

Abstract

The utility model discloses a multi-layer spliced assembly type box culvert structure, and belongs to the technical field of highway culverts. Comprising a plurality of corner components and wall surface components with the same length, the corner component comprises a horizontal end and a vertical end; the corner components are arranged at the positions of four axially-parallel side edges on a rectangular cube in a space, a plurality of wall surface components are arranged between the horizontal ends on every two adjacent side edges, and a plurality of wall surface components are arranged between the vertical ends on every two adjacent side edges. The corner components and the wall surface components are connected in a matched mode, the wall surface components are connected in a matched mode, and the box culvert structure is assembled. By means of the characteristic that small components are easy to transport and install, the construction efficiency is improved, and the device can flexibly adapt to actual working conditions on site. The assembly type box culvert is small and exquisite in component, easy to operate, wide in application range, high in adaptability to a construction site, capable of being flexibly changed according to the actual situation of the site, and fast and efficient to install and use.

Description

Technical Field

[0001] The utility model belongs to the technical field of highway culverts and relates to a multi-layer spliced ​​assembled box culvert structure. Background Art

[0002] Box culverts are one of the most common hydraulic structures through the dike in water conservancy projects, and have the functions of flood control, irrigation, drainage, and water storage. The existing culverts mainly include integral cast-in-place box culverts, cover culverts, pipe culverts, and prefabricated box culverts. The technical problems of wet-process cast-in-place concrete culverts in engineering are mainly reflected in: the quality of on-site pouring construction is difficult to ensure; the construction period is long, which has a great impact on the total construction period of the project; it has an adverse impact on the environment and safety; and the labor cost is high. Prefabricated box culverts have the advantages of advanced technology, low carbon and environmental protection, high construction quality, high efficiency, fast construction progress, material saving and low cost. In the field of transportation, the application of prefabrication and assembly construction technologies such as bridge beam and slab prefabrication and lining segment processing in shield construction has become more common.

[0003] However, during the construction of prefabricated culverts, the roadbed is generally not connected, and the conditions for transportation, hoisting and installation are poor, which requires high requirements for transportation, hoisting and installation. And the construction accuracy is high. Prefabricated culverts are restricted by transportation and installation, and generally need to be modularized. After modularization, the prefabricated size and accuracy requirements are high. For culverts with small and medium spans, general forms of prefabricated culverts can be used, which can well meet the relevant requirements. However, for culverts with large spans and high mass requirements, if general forms of prefabricated culverts are used, the mass and size of the components will be too large, making the production, transportation and installation of the components more difficult. In addition, due to the large mass of the components, if the method of manually controlling the installation position is still used, the safety of the construction workers cannot be guaranteed. Utility Model Content

[0004] The utility model aims to solve the technical problems of excessive component mass and size of assembled culverts with large span and large mass requirements in the prior art, and to provide a multi-layer assembled box culvert structure.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] In the first aspect, the utility model provides a multi-layer assembled box culvert structure, including a plurality of corner members and wall members of the same length; the corner members include a horizontal end and a vertical end; the corner members are arranged at four axially parallel side positions in a rectangular cubic space, and a plurality of wall members are arranged between the horizontal ends on two adjacent sides, and a plurality of wall members are arranged between the vertical ends; the corner members and the wall members, and the wall members and the wall members are matched and connected to obtain a box culvert structure.

[0007] Further improvements include:

[0008] The corner component includes a corner outer component and a corner inner component; the wall component includes an outer wall component and an inner wall component; a groove is provided on the inner wall surface of the corner outer component, a protrusion matching the groove is provided on the outer wall surface of the corner inner component, and the corner outer component and the corner inner component are matched and connected; a groove is provided on the inner wall surface of the outer wall component, a protrusion matching the groove is provided on the outer wall surface of the inner wall component, and the outer wall component and the inner wall component are matched and connected.

[0009] The corner component includes a corner outer component and a corner inner component; the wall component includes an outer wall component and an inner wall component; a protrusion is provided on the inner wall surface of the corner outer component, a groove matching the groove is provided on the outer wall surface of the corner inner component, and the corner outer component and the corner inner component are matched and connected; a protrusion is provided on the inner wall surface of the outer wall component, a groove matching the groove is provided on the outer wall surface of the inner wall component, and the outer wall component and the inner wall component are matched and connected.

[0010] The protrusion is a trapezoidal protrusion; the groove is a trapezoidal groove.

[0011] The corner outer components and the corner inner components are connected in an alternating manner, so that the inner side of a corner outer component is connected in an alternating manner with a plurality of corner inner components or wall inner components; the outer wall components and the inner wall components are connected in an alternating manner, so that the inner side of an outer wall component is connected in an alternating manner with a plurality of corner inner components or wall inner components.

[0012] The corner outer component, the corner inner component, the outer wall component and the inner wall component are provided with a plurality of through holes for the connecting parts to pass through.

[0013] The connecting piece is a hexagonal bolt.

[0014] The corner components and wall components are made of reinforced concrete.

[0015] The corner component is L-shaped.

[0016] Compared with the prior art, the utility model has the following beneficial effects:

[0017] The utility model discloses a multi-layer assembled box culvert structure, including a plurality of corner components and wall components of the same length, which divides the large prefabricated components in the prior art into small components, corner components and wall components according to a certain rule, and utilizes the characteristics of simple transportation and installation of small components to improve the efficiency of construction, and enables the device to flexibly adapt to the actual working conditions on site. The assembled box culvert components in the utility model are small, easy to operate, and have a wide range of applications. They have strong adaptability to construction sites, can be flexibly changed according to the actual conditions on site, and are quick and efficient to install and use.

[0018] Furthermore, the corner component includes a corner outer component and a corner inner component, and the wall component includes an outer wall component and an inner wall component, which are staggered and connected inside and outside and fixed by connecting parts. By controlling the number and arrangement of bolts, the culvert can reduce the internal stress caused by deformation under long-term load, thereby ensuring that the prefabricated culvert can have a longer service life. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0020] Figure 1 It is an overall schematic diagram of the multi-layer assembled box culvert structure in the utility model;

[0021] Figure 2 It is an exploded view of some components of the multi-layer assembled box culvert structure in the utility model;

[0022] Figure 3 This is a diagram of the bolt structure used in the multi-layer spliced ​​assembled box culvert structure of the utility model.

[0023] Among them: 1-corner external component; 2-first wall internal component; 3-second wall external component; 4-corner internal component; 5-first wall external component; 6-hexagonal bolt. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.

[0025] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0026] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0027] In the description of the embodiments of the present utility model, it should be noted that if the terms "upper", "lower", "horizontal", "inner", etc. indicate an orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship in which the utility model product is usually placed when in use, it is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0028] In addition, if the term "horizontal" appears, it does not mean that the component must be absolutely horizontal, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", which does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0029] In the description of the embodiments of the present utility model, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0030] The utility model is further described in detail below with reference to the accompanying drawings:

[0031] Example 1

[0032] See also Figure 1 and Figure 2The embodiment of the utility model discloses a multi-layer assembled box culvert structure, including 24 corner members and 24 wall members of the same length; the corner members include horizontal ends and vertical ends; the corner members are arranged at four axially parallel side positions on a rectangular cube in space, 3 corner members are arranged on each side, 1 wall member is arranged between two opposite horizontal ends on two adjacent sides, and 1 wall member is arranged between the vertical ends; the corner members are matched and connected with the wall members, and the wall members are matched and connected with the wall members, and the box culvert structure is assembled. The materials of the corner members and the wall members are both reinforced concrete. The corner member is L-shaped. The wall members and the corner members are matched and connected with each other with reserved channels, and the precision-rolled threaded steel rods pass through the reserved channels to fix the relative positions of the two.

[0033] Example 2

[0034] See also Figure 1 and Figure 2 The utility model discloses a multi-layer assembled box culvert structure, including 24 corner components and 24 wall components of the same length; the corner components include horizontal ends and vertical ends; the corner components are arranged at four axially parallel side positions on a rectangular cube in space, three corner components are arranged on each side, one wall component is arranged between two opposite horizontal ends on two adjacent sides, and one wall component is arranged between the vertical ends; the corner components are connected with the wall components, and the wall components are connected with each other to assemble the box culvert structure.

[0035] The corner component includes a corner outer component 1 and a corner inner component 4; the wall component includes an outer wall component and an inner wall component; a groove is provided on the inner wall surface of the corner outer component 1, a protrusion matching the groove is provided on the outer wall surface of the corner inner component 4, and the corner outer component 1 and the corner inner component 4 are matched and connected; a groove is provided on the inner wall surface of the outer wall component, a protrusion matching the groove is provided on the outer wall surface of the inner wall component, and the outer wall component and the inner wall component are matched and connected. The protrusion is a trapezoidal protrusion; the groove is a trapezoidal groove. The corner outer component 1 and the corner inner component 4 are staggered and connected, so that the inner side of a corner outer component 1 is matched and connected with several corner inner components 4 or wall inner components; the outer wall component and the inner wall component are staggered and connected, so that the inner side of an outer wall component is matched and connected with several corner inner components 4 or wall inner components. The corner outer member 1, the corner inner member 4, the outer wall member and the inner wall member are provided with 2 or 4 through holes for the connecting parts to pass through. Figure 3 As shown, the connecting member is a hexagonal bolt 6. The materials of the corner member and the wall member are both reinforced concrete. The corner member is L-shaped.

[0036] Example 3

[0037] See also Figure 1 and Figure 2 The utility model discloses a multi-layer assembled box culvert structure, including 24 corner components and 24 wall components of the same length; the corner components include horizontal ends and vertical ends; the corner components are arranged at four axially parallel side positions on a rectangular cube in space, three corner components are arranged on each side, one wall component is arranged between two opposite horizontal ends on two adjacent sides, and one wall component is arranged between the vertical ends; the corner components are connected with the wall components, and the wall components are connected with each other to assemble the box culvert structure.

[0038] The corner component includes a corner outer component 1 and a corner inner component 4; the wall component includes an outer wall component and an inner wall component; a protrusion is provided on the inner wall surface of the corner outer component 1, and a groove matching the groove is provided on the outer wall surface of the corner inner component 4, and the corner outer component 1 and the corner inner component 4 are matched and connected; a protrusion is provided on the inner wall surface of the outer wall component, and a groove matching the groove is provided on the outer wall surface of the inner wall component, and the outer wall component and the inner wall component are matched and connected.

[0039] The protrusion is a trapezoidal protrusion; the groove is a trapezoidal groove. The corner outer component 1 and the corner inner component 4 are connected in a staggered manner, so that the inner side of a corner outer component 1 is connected with several corner inner components 4 or wall inner components; the outer wall component and the inner wall component are connected in a staggered manner, so that the inner side of an outer wall component is connected with several corner inner components 4 or wall inner components. The corner outer component 1, the corner inner component 4, the outer wall component and the inner wall component are provided with 2 or 4 through holes for the connecting parts to pass through. Figure 3 As shown, the connecting member is a hexagonal bolt 6. The materials of the corner member and the wall member are both reinforced concrete. The corner member is L-shaped.

[0040] The assembly process of the utility model is as follows:

[0041] Step 1: Calculate the number of different types of components required based on the actual project situation. Carry out pouring, curing and demoulding at the prefabrication site, and then hoist and transport each component to the construction site.

[0042] Step 2: After completing the preliminary work such as surveying and setting out, excavating the foundation pit, and pouring the concrete cushion layer at the construction site, install the components.

[0043] Step 3: Lift and connect the components from bottom to top, connect the next section after completing one section, until the assembly box culvert structure is completed.

[0044] Step 4: The bolt holes need to be filled. After filling with gravel, apply cement mortar to the surface, and use caulking agent to fill the joints of the components. Finally, the internal and external surfaces need to be waterproofed before use.

[0045] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may be subject to various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A multi-layer assembled box culvert structure, characterized in that: It includes several corner components and wall components of the same length; the corner components include horizontal ends and vertical ends; the corner components are arranged at four axially parallel side positions in a rectangular cubic space, and several wall components are arranged between the horizontal ends on two adjacent sides, and several wall components are arranged between the vertical ends; the corner components and the wall components, and the wall components and the wall components are connected in a coordinated manner to assemble a box culvert structure.

2. The multi-layer assembled box culvert structure according to claim 1 is characterized in that: The corner component comprises a corner outer component (1) and a corner inner component (4); the wall component comprises an outer wall component and an inner wall component; a groove is arranged on the inner wall surface of the corner outer component (1), a protrusion matching with the groove is arranged on the outer wall surface of the corner inner component (4), and the corner outer component (1) and the corner inner component (4) are connected in a matching manner; a groove is arranged on the inner wall surface of the outer wall component, a protrusion matching with the groove is arranged on the outer wall surface of the inner wall component, and the outer wall component and the inner wall component are connected in a matching manner.

3. The multi-layer assembled box culvert structure according to claim 1 is characterized in that: The corner component comprises a corner outer component (1) and a corner inner component (4); the wall component comprises an outer wall component and an inner wall component; a protrusion is arranged on the inner wall surface of the corner outer component (1), a groove matching the protrusion is arranged on the outer wall surface of the corner inner component (4), and the corner outer component (1) and the corner inner component (4) are connected in a matching manner; a protrusion is arranged on the inner wall surface of the outer wall component, a groove matching the groove is arranged on the outer wall surface of the inner wall component, and the outer wall component and the inner wall component are connected in a matching manner.

4. The multi-layer assembled box culvert structure according to claim 2 or 3, characterized in that: The protrusion is a trapezoidal protrusion; the groove is a trapezoidal groove.

5. The multi-layer assembled box culvert structure according to claim 2 or 3, characterized in that: The corner outer components (1) and the corner inner components (4) are connected in a staggered manner, so that the inner side of a corner outer component (1) is connected in a staggered manner with a plurality of corner inner components (4) or wall inner components; the outer wall components and the inner wall components are connected in a staggered manner, so that the inner side of an outer wall component is connected in a staggered manner with a plurality of corner inner components (4) or wall inner components.

6. The multi-layer assembled box culvert structure according to claim 5 is characterized in that: The corner outer component (1), the corner inner component (4), the outer wall component and the inner wall component are provided with a plurality of through holes for connecting parts to pass through.

7. The multi-layer assembled box culvert structure according to claim 6 is characterized in that: The connecting piece is a hexagonal bolt (6).

8. The multi-layer assembled box culvert structure according to claim 1 is characterized in that: The corner components and wall components are made of reinforced concrete.

9. The multi-layer assembled box culvert structure according to claim 1 is characterized in that: The corner component is L-shaped.

Images