Real stone paint spraying device with spraying angle self-adjusting structure

By introducing a height adjustment mechanism and an angle adjustment mechanism into the real stone paint spraying equipment, the spraying problem of uneven spraying caused by the angle fixation between the spray gun and the wall is solved, and a more efficient spraying effect is achieved.

CN222782342UActive Publication Date: 2025-04-22CHINA CONSTR SENVENTH ENG BUREAU INSTALLATION ENG
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Patent Information

Application Number
CN202421283611.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-06
Publication Date
2025-04-22
Estimated Expiration
2034-06-06

AI Technical Summary

Technical Problem

In existing real stone paint spraying equipment, the spray angle between the spray gun and the wall is fixed, resulting in uneven spraying, requiring secondary spraying, reducing the spraying efficiency.

Method used

A real stone paint spraying device with a self-adjusting structure of spray angle is designed, and a height adjustment mechanism and an angle adjustment mechanism are adopted. Through the arrangement of these mechanisms, the spray gun can automatically adjust the height and the spray angle.

Benefits of technology

By automatically adjusting the spray angle and height, the uniform distribution of the paint is achieved, reducing the secondary spraying and grinding caused by uneven spraying, and improving the spraying efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222782342U_ABST
Patent Text Reader

Abstract

The utility model provides a real stone paint spraying device with a spraying angle self-adjusting structure, which relates to the technical field of paint spraying, and comprises a bottom plate, a material barrel is vertically arranged on the bottom plate, a feeding hole is formed in the top of the material barrel, a discharging pipe is mounted on the outer surface of the material barrel, and one end, deviating from the material barrel, of the discharging pipe is connected with a booster pump; a discharging hose is installed at the output end of the booster pump, a spray gun is installed on the booster pump through the discharging hose, and an adjusting assembly is installed at the bottom of the spray gun and comprises a height adjusting mechanism and an angle adjusting mechanism; through the arrangement of the height adjusting mechanism, the spray gun can spray an object to be sprayed at different heights, through the angle adjusting mechanism, the spray gun can change the spraying angle between the spray gun and the object to be sprayed, and through the change of the spraying angle, sprayed paint can be more evenly distributed on the surface of the sprayed object; and the influence of non-uniform spraying on the spraying efficiency is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of paint spraying, in particular to a real stone paint spraying device with a spray angle self-adjusting structure. Background Art

[0002] Real stone paint is a kind of paint with decorative effect similar to marble and granite. It is mainly made of natural stone powder of various colors and is used for imitation stone effect on building exterior walls, so it is also called liquid stone.

[0003] A Chinese patent with authorization announcement number CN214021471U discloses a building wall real stone paint spraying device, including a base plate, a paint bucket, a motor, a feed hopper, a discharge pipe, a spray gun, a tray bracket and a nozzle, the discharge pipe is connected to the delivery pipe through a booster pump, the spray gun is connected to the delivery pipe, one end of the tray bracket is fixedly connected to the spray gun, the other end of the tray bracket is fixedly connected to the electric telescopic rod through a bolt fixing, and the electric telescopic rod is fixedly connected to the base plate, the nozzle is fixedly connected to the spray gun, the electric telescopic rod is fixedly connected to the tray bracket through a bolt fixing, the bolt fixing is convenient for fixing telescopic rods of different sizes, the telescopic rod is convenient for driving the spray gun to telescope, and it is convenient to spray high walls; a protective cover is provided on the outside of the nozzle, and the protective cover effectively prevents the paint from being sprayed everywhere.

[0004] However, the above technical solution still has the following defects: the electric telescopic rod is used to facilitate spraying on high walls, but the angle between the spray gun and the wall is fixed. If the spraying angle is kept fixed, some areas will be sprayed with too much paint, and the paint sprayed in some areas will not meet the spraying requirements. Due to the uneven spraying, secondary spraying is caused, thereby reducing the spraying efficiency. Summary of the invention

[0005] The purpose of the utility model is to provide a real stone paint spraying device with a structure for automatically adjusting the spray angle, aiming to solve the problem in general technology that the angle between the spray gun and the surface of the object to be sprayed remains unchanged, resulting in uneven overall spraying, requiring secondary spraying, which in turn affects the spraying efficiency.

[0006] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: the real stone paint spraying device with a self-adjusting structure for spraying angle comprises a base plate, a material barrel is vertically arranged on the base plate, a feed port is opened on the top of the material barrel, a discharge pipe is installed on the outer surface of the material barrel, a booster pump is connected to the end of the discharge pipe away from the material barrel, a discharge hose is installed on the output end of the booster pump, a spray gun is installed on the booster pump through the discharge hose, an adjustment component is installed at the bottom of the spray gun, the adjustment component comprises a height adjustment mechanism and an angle adjustment mechanism, the height adjustment mechanism is installed on the base plate for adjusting the height of the spray gun, and the angle adjustment mechanism is installed on the height adjustment mechanism and is used to adjust the spraying angle of the spray gun.

[0007] The beneficial effects are: through the setting of the height adjustment mechanism, the spray gun can complete spraying at different heights of the object to be sprayed, and through the angle adjustment mechanism, the spray gun can change the spray angle between the spray gun and the object to be sprayed. Through the change of the spray angle, the sprayed paint can be more evenly distributed on the surface of the object to be sprayed, reducing the omission of certain areas during the spraying process, and reducing the probability of secondary spraying or grinding due to excessive spraying of materials in certain areas due to fixed spray angles, thereby reducing the impact of uneven spraying on spraying efficiency.

[0008] A further technical solution of the utility model is that a mounting plate is connected to the bottom of the spray gun, and the spray gun is connected to a height adjustment mechanism through the mounting plate. The height adjustment mechanism includes a plurality of telescopic rods installed on the bottom plate, and the movable ends of the plurality of telescopic rods are fixedly connected to the mounting plate.

[0009] The beneficial effect is that the telescopic rod is arranged so that when the height of the spray gun needs to be adjusted, the height of the spray gun can be adjusted by adjusting the movable end of the telescopic rod, thereby reducing the time spent on adjusting the height of the spray gun and improving the work efficiency of spraying.

[0010] A further technical solution of the utility model is that the angle adjustment mechanism includes a reciprocating motor, a reducer, a rotating rod, a driving gear and a driven gear, the reciprocating motor and the reducer are both mounted on a mounting plate, the output end of the reciprocating motor is connected to the reducer, the output end of the reducer is rotatably connected to the rotating rod, the rotating rod is rotatably mounted on the mounting plate, the end of the rotating rod facing away from the mounting plate is connected to the spray gun, the driving gear is connected to the output end of the reducer, the driven gear is sleeved on the rotating rod, the driving gear and the driven gear are both bevel gears, and the driving gear and the driven gear are meshed with each other.

[0011] The beneficial effects are: the rotation of the rotating rod is achieved through the meshing of the driving gear and the driven gear, thereby adjusting the spray angle of the spray gun; the setting of the reciprocating motor and the reducer enables the rotating rod to achieve automatic adjustment, saving the time spent on manual adjustment while improving the rotation efficiency and accuracy; and the driving gear and the driven gear are both bevel gears, which also increases the stability and durability of the angle adjustment mechanism.

[0012] A further technical solution of the utility model is that a clamping ring for installing the spray gun is connected to one end of the rotating rod facing the spray gun.

[0013] The beneficial effect is that the spray gun can be quickly installed and limited by the setting of the clamping ring, which is convenient for installing and removing the spray gun.

[0014] A further technical solution of the utility model is that the hose and the spray gun are detachably connected.

[0015] The beneficial effect is that the discharging hose and the spray gun can be detachably connected, which makes it convenient for workers to carry out maintenance work on the spray gun.

[0016] A further technical solution of the utility model is that a plurality of rollers are arranged at one end of the bottom plate away from the material barrel.

[0017] The beneficial effect is that by setting the roller, the spraying device can change the spraying position by rotating the roller, thereby improving the convenience of the spraying device during transportation.

[0018] A further technical solution of the utility model is that a plurality of support columns are rotatably mounted on the bottom plate, and a plurality of the support rods move away from or close to the bottom plate.

[0019] The beneficial effect is that: through the setting of the support rod, when the roller moves to the spraying position, the support column is moved away from the bottom plate until it abuts against the ground to limit the rotation of the roller, thereby improving the stability of the spraying device.

[0020] A further technical solution of the utility model is that a push rod is fixedly installed on the bottom plate.

[0021] The beneficial effect is that the setting of the push rod makes it easier for the staff to push the spray device, making the movement of the spray device faster. At the same time, the setting of the push rod reduces the contact between the staff and the spray device during the movement of the spray device, thereby reducing the damage to the spray device caused during the movement. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall structure.

[0023] Figure 2 yes Figure 1 Enlarged view of point A in the middle.

[0024] Figure 3 It is a front view of the spraying device.

[0025] In the figure: 1. bottom plate; 2. material barrel; 3. feed port; 4. discharge pipe; 5. booster pump; 6. discharge hose; 7. spray gun; 8. height adjustment mechanism; 81. telescopic rod; 9. angle adjustment mechanism; 91. reciprocating motor; 92. reducer; 93. rotating rod; 94. driving gear; 95. driven gear; 10. mounting plate; 11. clamping ring; 12. roller; 13. support column; 14. push rod; 15. discharge port; 16. nozzle; 17. swivel joint; 18. ball valve; 19. cleaning pipe; 20. rubber pad. DETAILED DESCRIPTION

[0026] The specific implementation of the utility model is further described below in conjunction with the accompanying drawings.

[0027] like Figure 1-3As shown, a real stone paint spraying device with a spray angle self-adjusting structure includes a bottom plate 1. In this embodiment, the bottom plate 1 is a rectangular plate with a certain thickness. A material barrel 2 and a booster pump 5 are sequentially installed along the length direction of the bottom plate 1. The material barrel 2 is vertically installed on the bottom plate 1. A cavity is provided inside the material barrel 2 for storing the material to be sprayed. A feed port 3 and a discharge port 15 are provided on the material barrel 2. The feed port 3 is provided at the top of the material barrel 2. The feed port 3 is used to add material into the material barrel 2. The discharge port 15 is provided in the height direction of the material barrel 2. At one end of the bottom plate 1, the discharge port 15 is used to transport the material in the material barrel 2 to the outside; a discharge pipe 4 is installed at the discharge port 15, and the end of the discharge pipe 4 away from the discharge port 15 is connected and communicated with the booster pump 5, and the material barrel 2 is connected and communicated with the booster pump 5 through the discharge pipe 4 to transport the material in the material barrel 2 to the booster pump 5, and the booster pump 5 pressurizes the material transported to the inside of the booster pump 5 by the discharge pipe 4; a discharge hose 6 is connected to the output end of the booster pump 5, and the discharge hose 6 is connected and communicated with the booster pump 5, and the discharge hose 6 is away from the booster pump 5. One end is connected and communicated with a spray gun 7, and a discharge hose 6 delivers the material pressurized by the booster pump 5 to the spray gun 7, and the spray gun 7 is used to spray the material on the surface of the object to be sprayed; a nozzle 16 is connected to the end of the spray gun 7 away from the discharge hose 6, and the nozzle 16 makes the spray angle of the spray gun 7 wider and atomizes the material sprayed from the spray gun 7, so that the material passing through the nozzle 16 is more uniform during spraying; an adjustment component is installed at the bottom of the spray gun 7, and the adjustment component includes a height adjustment mechanism 8 and an angle adjustment mechanism 9, and the height adjustment mechanism 8 controls the height of the spray gun 7 Adjustment is performed so that the spray gun 7 can spray at different heights on the surface of the object to be sprayed; the angle adjustment mechanism 9 is installed on the height adjustment mechanism 8 and is used to adjust the spray angle of the spray gun 7. By changing the spray angle between the spray gun 7 and the object to be sprayed, the sprayed paint can be more evenly distributed on the surface of the object to be sprayed, reducing the omission of certain areas during the spraying process, and reducing the probability of secondary spraying or grinding due to excessive spraying of materials in certain areas due to the fixed spray angle, thereby reducing the impact of uneven spraying on the spraying efficiency.

[0028] Reference Figure 1 and Figure 2 A mounting plate 10 is connected to the bottom of the spray gun 7, and one end of the mounting plate 10 facing away from the spray gun 7 is connected to the height adjustment mechanism 8. In this embodiment, the height adjustment mechanism 8 is two telescopic rods 81 arranged in parallel, and the telescopic rods 81 are fixedly mounted on the base plate 1. The movable end of the telescopic rod 81 is fixedly connected to the base plate 1. Through the arrangement of the telescopic rod 81, when the height of the spray gun 7 needs to be adjusted, the height of the spray gun 7 can be adjusted by adjusting the movable end of the telescopic rod 81, thereby reducing the time spent on adjusting the height of the spray gun 7, and the two parallel telescopic rods 81 can improve the stability of the mounting plate 10 during the lifting process of the telescopic rod 81.

[0029] Reference Figure 1 and Figure 2 The angle adjustment mechanism 9 includes a reciprocating motor 91, a reducer 92, a rotating rod 93, a driving gear 94 and a driven gear 95. The reciprocating motor 91 and the reducer 92 are both mounted on the mounting plate 10. The output end of the reciprocating motor 91 is connected to the reducer 92, and the output end of the reducer 92 is rotatably connected to the rotating rod 93. The rotating rod 93 is rotatably mounted on the mounting plate 10, and the end of the rotating rod 93 away from the mounting plate 10 is connected to the spray gun 7. The reciprocating motor 91 enables the staff to realize the back and forth swing of the spray gun 7 within a fixed angle by setting the forward and reverse rotation of the reciprocating motor 91, thereby improving the uniformity of the spraying; the setting of the reducer 92 enables the reciprocating motor 91 to rotate back and forth. The speed of the motor 91 is adjusted to a speed suitable for the rotation of the spray gun 7 through the reducer 92, so that the material sprayed by the spray gun 7 can better adhere to the surface of the object; the driving gear 94 is fixedly connected to the output end of the reducer 92, and the driven gear 95 is fixedly sleeved on the rotating rod 93. The driving gear 94 and the driven gear 95 are meshed with each other, and the driving gear 94 is driven to rotate through the reducer 92. The driving gear 94 and the driven gear 95 are meshed with each other to drive the spray gun 7 connected to the rotating rod 93 to rotate. The driving gear 94 and the driven gear 95 are both bevel gears, and due to the characteristics of the bevel gears, the angle adjustment mechanism 9 is more stable during the rotation process.

[0030] Reference Figure 1 and Figure 2 A rotary joint 17 is installed between the discharge hose 6 and the spray gun 7. The rotary joint 17 makes the connection between the discharge hose 6 and the spray gun 7 detachable, which is convenient for repairing and replacing the spray gun 7 after long-term use.

[0031] Reference Figure 1 and Figure 3 A ball valve 18 is installed between the discharge pipe 4 and the booster pump 5. The ball valve 18 divides the discharge pipe 4 into two parts in the length direction, which are respectively connected to the material barrel 2 and the booster pump 5. At the same time, the setting of the ball valve 18 enables the connection between the material barrel 2 and the booster pump 5 to be cut off by closing the ball valve 18 when the booster pump 5 fails, thereby reducing the material waste caused by repairing the booster pump 5.

[0032] Reference Figure 1 and Figure 2 A clamping ring 11 is fixedly connected to the end of the rotating rod 93 away from the mounting plate 10. The clamping ring 11 is an arc-shaped shell with an open end. The size of the clamping ring 11 matches the size of the spray gun 7. The spray gun 7 is clamped in the clamping ring 11. When the spraying device is used for a long time and the spray gun 7 needs to be repaired and maintained, the spray gun 7 is removed from the clamping ring 11 for maintenance; the clamping ring 11 is made of elastic material, which is convenient for fixing and removing the spray gun 7.

[0033] Reference Figure 1 and Figure 3 A cleaning pipe 19 is installed at the height direction of the material barrel 2 relative to the discharge port 15. The cleaning pipe 19 is connected and communicated with the material barrel 2. A control valve is installed on the cleaning pipe 19. The control valve is used to control the communication between the cleaning pipe 19 and the material barrel 2. When the spraying work is completed, the control valve is opened, and clean water is poured from the cleaning pipe 19 into the material barrel 2 for cleaning to reduce the impact of material residue on the next spraying. After the cleaning is completed, the clean water is discharged from the cleaning pipe 19, and the control valve is closed to reduce the probability of the material in the material barrel 2 flowing out of the cleaning pipe 19 during subsequent use.

[0034] Reference Figure 1 A plurality of rollers 12 are installed at one end of the bottom plate 1 away from the material barrel 2. The rollers 12 enable the staff to change the spraying position of the spraying device by rotating the rollers 12, thereby reducing the inconvenience in the process of carrying the spraying device and making the change of the position of the spraying device quicker; in order to improve the overall stability of the spraying device after the spraying position is moved, a plurality of support columns 13 are rotatably installed on the bottom plate 1, and the support columns 13 are rotatably connected to the bottom plate 1 so that the support columns 13 can slide away from or close to the ground. When the spraying device moves to the spraying position under the sliding of the rollers 12, the support columns 13 are rotated to make them slide close to the ground, thereby improving the stability of the spraying device; on the support columns 1 A rubber pad 20 is fixedly installed at one end facing the ground. The rubber pad 20 changes the direct contact between the support column 13 and the ground into indirect contact. When the support column 13 slides toward the ground, the rubber pad 20 contacts the ground. Under the gravity of the spraying device, the rubber pad 20 is deformed, thereby increasing the contact area between the rubber pad 20 and the ground, further improving the stability of the spraying device, and reducing the impact of vibration caused by the operation of the spraying device. In order to facilitate the driving of the roller 12 to rotate, a push rod 14 is installed on the bottom plate 1 towards the material barrel 2. The push rod 14 is fixedly installed at one end in the length direction of the bottom plate 1. When the spraying device needs to be moved, applying force to the push rod 14 can make the roller 12 rotate.

[0035] In the present invention, before spraying the object to be sprayed, confirm whether the control valve is closed, whether the ball valve 18 is open, whether the spray gun 7 is blocked, whether the connection between the spray gun 7 and the discharge hose 6 is tight, whether the spray gun 7 and the nozzle 16 are installed in place, whether the booster pump 5 can work normally, whether the drive motor, the reciprocating motor 91, and the reducer 92 can work normally. After confirming that there are no problems with the above, move the spray device to the spraying position through the roller 12, slide the support column 13 toward the ground so that the spray device is in a stable working environment, pour the pre-mixed material from the feed port 3 into the material barrel 2, start the booster pump 5, so that the material moves from the material barrel 2 to the spray gun 7, and sprays through the nozzle 16, and start to The compound motor 91 and the reducer 92 make the spray gun 7 rotate through the meshing of the driving gear 94 and the driven gear 95, so that the spray gun 7 automatically changes the spray angle of the spray gun 7 during the spraying process, and realizes repeated spraying in a certain horizontal range. After reaching the preset spraying thickness, the telescopic rod 81 is started to make the spray gun 7 slide in the height direction to spray the spray object at different heights; after the spraying is completed in a certain height direction of the spray object, the support column 13 is slid away from the ground to release the support to the restriction on the sliding of the roller 12, and the spraying device is moved to the next spraying position through the push rod 14, and the support column 13 is slid toward the ground, and then spraying is carried out; repeat the above actions until the overall spraying is completed.

Claims

1. A real stone paint spraying device with a spray angle self-adjusting structure, characterized in that: The invention comprises a bottom plate (1), a material barrel (2) is vertically arranged on the bottom plate (1), a material inlet (3) is provided on the top of the material barrel (2), a discharge pipe (4) is installed on the outer surface of the material barrel (2), a booster pump (5) is connected to the end of the discharge pipe (4) away from the material barrel (2), a discharge hose (6) is installed at the output end of the booster pump (5), a spray gun (7) is installed on the booster pump (5) through the discharge hose (6), an adjustment component is installed at the bottom of the spray gun (7), the adjustment component comprises a height adjustment mechanism (8) and an angle adjustment mechanism (9), the height adjustment mechanism (8) is installed on the bottom plate (1) for adjusting the height of the spray gun (7), and the angle adjustment mechanism (9) is installed on the height adjustment mechanism (8) and is used to adjust the spray angle of the spray gun (7); The bottom of the spray gun (7) is connected to a mounting plate (10), and the spray gun (7) is connected to a height adjustment mechanism (8) via the mounting plate (10). The height adjustment mechanism (8) comprises a plurality of telescopic rods (81) mounted on the bottom plate (1), and the movable ends of the plurality of telescopic rods (81) are fixedly connected to the mounting plate (10); The angle adjustment mechanism (9) comprises a reciprocating motor (91), a reducer (92), a rotating rod (93), a driving gear (94) and a driven gear (95). The reciprocating motor (91) and the reducer (92) are both mounted on a mounting plate (10). The output end of the reciprocating motor (91) is connected to the reducer (92). The output end of the reducer (92) is rotationally connected to the rotating rod (93). The rotating rod (93) is rotationally mounted on the mounting plate (10). The end of the rotating rod (93) facing away from the mounting plate (10) is connected to the spray gun (7). The driving gear (94) is connected to the output end of the reducer (92). The driven gear (95) is sleeved on the rotating rod (93). The driving gear (94) and the driven gear (95) are both bevel gears. The driving gear (94) and the driven gear (95) are meshed with each other.

2. The real stone paint spraying device with a spray angle self-adjusting structure according to claim 1 is characterized in that: The end of the rotating rod (93) facing the spray gun (7) is connected to a clamping ring (11) for mounting the spray gun (7).

3. The real stone paint spraying device with a spray angle self-adjusting structure according to claim 1 is characterized in that: The discharge hose (6) and the spray gun (7) are detachably connected.

4. The real stone paint spraying device with a spray angle self-adjusting structure according to claim 1 is characterized in that: A plurality of rollers (12) are arranged at one end of the bottom plate (1) facing away from the material barrel (2).

5. The real stone paint spraying device with a spray angle self-adjusting structure according to claim 1 is characterized in that: The bottom plate (1) is rotatably mounted with a plurality of support columns (13), and the plurality of support columns (13) move away from or towards the bottom plate (1).

6. The real stone paint spraying device with a spray angle self-adjusting structure according to claim 1, characterized in that: A push rod (14) is fixedly mounted on the base plate (1).

Citation Information

Patent Citations

  • Building wall real stone paint coating spraying equipment

    CN214021471U