Bypass type gas pipeline rapid slag discharging device
By designing a bypass gas pipeline rapid slag discharger, the problem of gas pipeline slag removal in the existing technology needs to be shut down, and slag removal is achieved without shutdown, improving gas extraction efficiency and safety.
Patent Information
- Application Number
- CN202421702562.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-17
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-07-17
AI Technical Summary
The existing gas pipeline slag removal device needs to be shut down from the gas extraction system, resulting in gas exceeding the limit and the slag removal speed is slow, which wastes manpower and material resources, and cannot effectively monitor the amount of slag.
A bypass gas pipeline rapid slag discharger is designed, including gas pipelines, box-type slag dischargers and bypass pipelines. The box-type slag discharger is equipped with a drain port, a liquid level gauge, a filter and a butterfly valve, allowing slag removal operations without stopping.
It has achieved no shutdown removal, improved gas extraction efficiency, saved manpower and material resources, enhanced the safety of gas mines, and monitored debris accumulation through pressure sensors.
Smart Images

Figure CN222782675U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coal mining, in particular to a bypass type gas pipeline rapid slag discharger. Background Art
[0002] During coal mining, the gas in the coal seam must be extracted first to ensure the safety of mining and avoid gas explosion accidents. During the extraction process, gas is often accompanied by coal slag and accumulated water, which narrows the extraction pipeline and reduces the efficiency of gas extraction.
[0003] It is necessary to clean the coal slag and accumulated water in the pipeline in time. In addition, when dealing with the coal slag and accumulated water, the pump needs to be stopped and the gas pipeline needs to be dismantled to remove the slag, which results in a long maintenance time, which not only affects the production of the working face, but also wastes manpower and material resources. The long maintenance time will also cause the gas in the working face to exceed the limit, which poses a great safety hazard to high-gas mines.
[0004] The existing gas pipeline slag removal device must shut down the gas extraction system when removing slag, which is very likely to cause gas over-limit, making mine gas control extremely difficult. It is impossible to centrally clean up the debris, the slag removal speed is slow, and manpower and material resources are wasted. The existing slag removal pipelines are all installed in the pump station, the location is limited, and the slag cannot be effectively removed. The amount of slag cannot be monitored, and it is difficult to judge whether to clean it. Therefore, the utility model proposes a bypass gas pipeline fast slag discharger. Utility Model Content
[0005] The utility model aims to solve the defects in the prior art and proposes a bypass type gas pipeline rapid slag discharger.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A bypass-type gas pipeline quick slag discharger comprises a gas pipeline and a box-type slag discharger, wherein the box-type slag discharger is installed on the gas pipeline, the box-type slag discharger is provided with a drain port and a liquid level gauge, a filter is provided at the gas outlet end of the box-type slag discharger, the slag discharge port of the box-type slag discharger is closed with a blind plate, a butterfly valve three is provided on the box-type slag discharger, a bypass pipeline is connected in parallel to the gas pipeline, and the bypass pipeline is connected to both ends of the box-type slag discharger, valves are respectively provided on the bypass pipeline and at the air inlet and air outlet ends of the box-type slag discharger, and a pressure sensor is also provided on the gas pipeline and at the installation position of the filter.
[0008] Furthermore, the valve includes butterfly valve 1, butterfly valve 2, butterfly valve 3 and butterfly valve 4, the butterfly valve 2 is installed on the bypass pipeline, and the butterfly valve 1, butterfly valve 3 and butterfly valve 4 are installed at the air inlet and outlet ends of the box-type slag discharger.
[0009] Furthermore, the pressure sensor includes pressure sensor 1 and pressure sensor 2, wherein pressure sensor 1 is installed near the air inlet end of the box-type slag discharger, and pressure sensor 2 is installed near the air outlet end of the box-type slag discharger.
[0010] Compared with the prior art, the beneficial effects of the present invention are:
[0011] The utility model has a simple structure and is convenient for monitoring. It can remove slag without stopping the machine and can block and precipitate coal slag, stones and other debris in the pipeline through a graded screen baffle according to the characteristics of the mine, purify the airflow to protect the safe operation of the gas extraction equipment, save manpower and material resources, and improve the safety of construction in gas mines. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention.
[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0014] In the figure: 1 bypass pipeline, 2 pressure sensor 1, 3 butterfly valve 1, 4 drain outlet, 5 box-type slag discharger, 6 butterfly valve 2, 7 butterfly valve 3, 8 liquid level gauge, 9 butterfly valve 4, 10 pressure sensor 2, 11 gas pipeline. DETAILED DESCRIPTION
[0015] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings in the embodiments of the present invention;
[0016] Reference Figure 1 , a bypass type gas pipeline quick slag discharger comprises a gas pipeline 11 and a box-type slag discharger 5, the box-type slag discharger 5 is installed on the gas pipeline 11, a drain port 4 and a liquid level gauge 8 are provided on the box-type slag discharger 5, a filter is provided at the gas outlet end of the box-type slag discharger 5, the slag discharge port of the box-type slag discharger 5 is closed with a blind plate, a butterfly valve 3 7 is provided on the box-type slag discharger 5, a bypass pipeline 1 is connected in parallel to the gas pipeline 11, and the bypass pipeline 1 is connected to both ends of the box-type slag discharger 5, valves are respectively provided on the bypass pipeline 1 and the air inlet and air outlet ends of the box-type slag discharger 5, and a pressure sensor is also provided on the gas pipeline 11 and at the installation position of the filter.
[0017] Furthermore, the valve includes butterfly valve 1 3 , butterfly valve 2 6 , and butterfly valve 4 9 , butterfly valve 2 6 is installed on the bypass pipeline 1 , and butterfly valve 1 3 and butterfly valve 4 9 are installed at the air inlet and outlet ends of the box-type slag discharger 5 .
[0018] Furthermore, the pressure sensor includes a pressure sensor 1 2 and a pressure sensor 2 10 , wherein the pressure sensor 1 2 is installed near the air inlet end of the box-type slag discharger 5 , and the pressure sensor 2 10 is installed near the air outlet end of the box-type slag discharger 5 .
[0019] The working principle of the utility model is as follows: when in use, the utility model is installed at any position of the gas pipeline 11 as needed when installing the gas pipeline 11. After installation, the butterfly valve 2 6 of the bypass pipeline 1 of the utility model is closed, and the butterfly valve 1 3 and the butterfly valve 4 9 on the gas pipeline 11 are opened to open the gas extraction and discharge system. After the system has been running for a period of time, when debris passes through the utility model, it will be blocked by the filter and automatically accumulated in front of the filter. When the accumulated volume of the debris exceeds half of the pipeline, the gas flow rate in the pipeline will increase, and the pressure generated will also increase relatively. At this time, the pressure change can be intuitively seen through the pressure sensor 1 2 and the pressure sensor 2 10 installed at the filter, and then it can be determined whether the accumulation of debris in the gas pipeline is serious.
[0020] When removing slag, first open the butterfly valve 2 6 of the upper bypass pipeline 1 of the utility model, and then close the butterfly valve 1 3 and the butterfly valve 4 9 on the gas pipeline 11. At this time, the gas passes through the upper bypass pipeline 1, and the gas pipeline 11 can perform the slag removal work without stopping the gas extraction and discharge system. Open the blind plate on the slag discharge port of the box-type slag discharger 5 on the gas pipeline 11, clean up the debris, and then restore to the original state.
Claims
1. A bypass type gas pipeline quick slag discharger, comprising a gas pipeline (11) and a box-type slag discharger (5), characterized in that: The box-type slag discharger (5) is installed on the gas pipeline (11). The box-type slag discharger (5) is provided with a water outlet (4) and a liquid level gauge (8). The gas outlet end of the box-type slag discharger (5) is provided with a filter screen. The slag outlet of the box-type slag discharger (5) is closed with a blind plate. The box-type slag discharger (5) is provided with a butterfly valve (7). A bypass pipeline (1) is connected in parallel to the gas pipeline (11), and the bypass pipeline (1) is connected to both ends of the box-type slag discharger (5). Valves are respectively provided on the bypass pipeline (1) and at the gas inlet end and the gas outlet end of the box-type slag discharger (5). A pressure sensor is also provided on the gas pipeline (11) and at the installation position of the filter screen.
2. The bypass type gas pipeline rapid slag discharger according to claim 1, characterized in that: The valves include a butterfly valve 1 (3), a butterfly valve 2 (6), and a butterfly valve 4 (9). The butterfly valve 2 (6) is installed on the bypass pipeline (1), and the butterfly valve 1 (3) and the butterfly valve 4 (9) are installed at the air inlet and air outlet ends of the box-type slag discharger (5).
3. The bypass type gas pipeline rapid slag discharger according to claim 1, characterized in that: The pressure sensor comprises a pressure sensor 1 (2) and a pressure sensor 2 (10), wherein the pressure sensor 1 (2) is installed near the air inlet end of the box-type slag discharger (5), and the pressure sensor 2 (10) is installed near the air outlet end of the box-type slag discharger (5).