T-shaped bolt intelligent detection system

By installing intelligent detection nuts and wireless sensors on the T-bolts, the status of the nuts is monitored in real time, the problem of bolts leaked during construction is solved, and the stability and construction efficiency of mold release work are improved.

CN222784123UActive Publication Date: 2025-04-22河南兴坤隧道装备制造有限公司
View PDF 0 Cites 1 Cited by

Patent Information

Application Number
CN202421760113.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-24
Publication Date
2025-04-22
Estimated Expiration
2034-07-24

AI Technical Summary

Technical Problem

During railway tunnel construction, T-bolts are prone to leaking during disassembly, resulting in damage to the channel when the trolley is demolded, difficult to repair and may cause concrete scrapping.

Method used

An intelligent detection system for T-bolts was designed. By installing detection nuts on the bolts, wireless sensors and intelligent control cabinets were used to monitor the status of the nuts in real time to ensure that the bolts were completely removed.

Benefits of technology

It effectively avoids channel damage caused by bolt leakage, improves the stability of mold release work, reduces the workload and time of staff, and improves construction efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222784123U_ABST
    Figure CN222784123U_ABST
Patent Text Reader

Abstract

The utility model discloses a T-shaped bolt intelligent detection system, which is characterized in that a bolt is fixed on a trolley panel by adopting an intelligent detection nut, a switch of the detection nut is pressed on the trolley panel after the detection nut is tightened, so that the switch is triggered, a wireless sensor is turned on, and the wireless sensor sends a wireless signal to an external monitoring terminal such as an intelligent control cabinet; the intelligent control cabinet is provided with a plurality of detection nuts, opening and closing states of the detection nuts are displayed on a touch screen of the intelligent control cabinet, when the T-shaped bolt is dismounted, the detection nuts are screwed off firstly, then the bolt is taken out after being rotated by 90 degrees, when the detection nuts are screwed off, a switch is turned off, and the wireless sensor stops sending wireless signals to the intelligent control cabinet. The state of the corresponding detection nut on the touch screen of the intelligent control cabinet is changed into'dismounted ', and a worker can know the state of all the detection nuts through the touch screen so as to judge whether the bolt is dismounted or not, so that channel damage caused by trolley demolding under the condition that the bolt is missed to be dismounted is avoided, and the stability of demolding work is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of railway construction, in particular to an intelligent detection system for T-bolts. Background Art

[0002] During the construction of railway tunnels, when constructing the secondary lining concrete, the contact network groove needs to be embedded in the secondary lining. In order to ensure the positioning progress of the groove, rectangular holes need to be opened on the template trolley panel, and T-bolts are used to position the embedded groove through the reserved holes.

[0003] The following problems exist in the current construction: After the secondary lining is completed, the T-bolts need to be removed before demoulding. Due to the large number of T-bolts, there are cases where T-bolts are missed during construction. If the T-bolts are not completely removed, the groove will be damaged during demoulding by the trolley. The damaged groove is extremely difficult to repair, which may cause some concrete to be scrapped and re-constructed. To this end, we propose a T-bolt intelligent detection system. Utility Model Content

[0004] The technical problem to be solved by the utility model is to overcome the existing defects and provide a T-bolt intelligent detection system. The staff can understand the status of all detection nuts through the touch screen, so as to judge whether the bolts have been removed, avoid the damage of the groove caused by the demoulding of the trolley when the bolts are missed, improve the stability of the demoulding work, and can effectively solve the problems in the background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a T-bolt intelligent detection system, comprising a trolley panel, a plurality of grooves and bolts, the grooves are embedded in concrete, the trolley panel is arranged on the upper surface of the groove opening side, and a through groove is provided on the trolley panel, the top of the bolt passes through the through groove and is installed in the groove, the threaded portion of the bolt is threadedly connected with a detection nut, a screw hole matching the bolt is provided on the detection nut, and the detection nut is arranged on the upper surface of the trolley panel, a built-in battery and a wireless sensor are respectively arranged in the detection nut, and a switch electrically connected to the built-in battery and the wireless sensor respectively is provided on the side surface of the detection nut close to the trolley panel, when the detection nut is tightened onto the bolt, the switch contacts the trolley panel, thereby turning on the wireless sensor to send a wireless signal to an external monitoring terminal.

[0006] As a preferred technical solution of the utility model, a gasket is sleeved on the outer side of the bolt, and the gasket is arranged between the detection nut and the trolley panel.

[0007] As a preferred technical solution of the utility model, the detection nut is provided with an installation groove on the side surface close to the trolley panel, a support rod is slidably arranged in the installation groove, and the side surface of the gasket is provided with a through hole corresponding to the support rod, and the top end of the support rod passes through the through hole to contact the side surface of the trolley panel.

[0008] As a preferred technical solution of the utility model, a spring is sleeved on the outer side of the support rod.

[0009] As a preferred technical solution of the present utility model, the end of the support rod is hemispherical.

[0010] As a preferred technical solution of the utility model, a ball groove is provided on the upper surface of the end of the support rod, and a ball is rolled in the ball groove.

[0011] As a preferred technical solution of the present utility model, a charging interface electrically connected to a built-in battery is provided on the side surface of the detection nut.

[0012] Compared with the prior art, the beneficial effects of the utility model are: an intelligent detection nut is used to fix the bolt on the trolley panel. After the detection nut is tightened, its switch is pressed on the trolley panel, thereby triggering the switch and turning on the wireless sensor. The wireless sensor sends a wireless signal to an external monitoring terminal such as an intelligent control cabinet, and displays the switch status of each detection nut on the touch screen of the intelligent control cabinet. When removing the T-bolt, the detection nut is first unscrewed, and then the bolt is rotated 90° and taken out. When the detection nut is unscrewed, the switch is turned off, and the wireless sensor stops sending wireless signals to the intelligent control cabinet. The status of the corresponding detection nut on the touch screen of the intelligent control cabinet changes to "removed". The staff can understand the status of all detection nuts through the touch screen, thereby judging whether the bolts have been removed, avoiding damage to the groove caused by trolley demolding when the bolts are missed, and improving the stability of the demolding work. The staff only needs to remotely monitor through the intelligent control cabinet, which greatly reduces the workload of the staff and improves work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the structure of the utility model;

[0014] Figure 2 For this utility model Figure 1 A schematic diagram of the structure at A;

[0015] Figure 3 It is a partial structural schematic diagram of the utility model;

[0016] Figure 4 For this utility model Figure 3 Schematic diagram of the structure viewed from above;

[0017] Figure 5 It is a structural schematic diagram of another embodiment of the utility model.

[0018] In the figure: 1 vehicle panel, 2 grooves, 3 bolts, 4 detection nuts, 5 switches, 6 washers, 7 support rods, 8 through holes, 9 mounting slots, 10 springs, 11 charging ports, 12 screw holes, and 13 balls. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figure 1-5 The utility model provides a technical solution: a T-bolt intelligent detection system, comprising a trolley panel 1, a plurality of grooves 2 and bolts 3, the grooves 2 being pre-buried in concrete, the trolley panel 1 being arranged on the upper surface of the opening side of the grooves 2, and the trolley panel 1 being provided with a rectangular through groove matching the top end of the bolt 3, the top end of the bolt 3 passing through the through groove and entering the groove 2 and then being rotated 90° and installed in the groove 2, the threaded portion of the bolt 3 being threadedly connected with a detection nut 4, the detection nut 4 being provided with a screw hole 12 matching the bolt 3, and the detection nut 4 being arranged on the upper surface of the trolley panel 1, and being tightened on the bolt 3 to fix the position of the bolt 3.

[0021] A built-in battery and a wireless sensor are respectively provided in the detection nut 4. The built-in battery is preferably a commonly used rechargeable lithium-ion battery. A switch 5 electrically connected to the built-in battery and the wireless sensor is respectively provided on the side surface of the detection nut 4 close to the trolley panel 1. The switch 5 is a button switch. When pressed, the wireless sensor is turned on. When released, it will automatically pop up to disconnect the electrical connection between the wireless sensor and the built-in battery.

[0022] The intelligent detection system is composed of at least 30 detection nuts 4 and an intelligent control cabinet. The bolt 3 is fixed on the trolley panel 1 by an intelligent detection nut 4. After the detection nut 4 is tightened, its switch 5 is pressed on the trolley panel 1, thereby triggering the switch 5 and turning on the wireless sensor. The wireless sensor sends a wireless signal to an external monitoring terminal such as an intelligent control cabinet, and displays the switch status of each detection nut 4 on the touch screen of the intelligent control cabinet. When removing the T-bolt, the detection nut 4 is first unscrewed, and then the bolt 3 is rotated 90° and taken out. When the detection nut 4 is unscrewed, the switch 5 is turned off, and the wireless sensor stops sending wireless signals to the intelligent control cabinet. The status of the corresponding detection nut 4 on the touch screen of the intelligent control cabinet changes to "removed". The staff can understand the status of all detection nuts 4 through the touch screen, thereby judging whether the bolt 3 has been removed, avoiding damage to the groove caused by demolding of the trolley when the bolt is missed, and improving the stability of the demolding work. The staff only needs to remotely monitor through the intelligent control cabinet, which greatly reduces the workload of the staff and improves the work efficiency.

[0023] The intelligent control cabinet, touch screen, wireless sensor, built-in battery, etc. used in this application are all commonly used electronic components in the prior art. Their specific structures, working principles, circuit connections, etc. are all well-known technologies and will not be described in detail here.

[0024] The preferred technical solution is that the side surface of the detection nut 4 is provided with a charging interface 11 electrically connected to the built-in battery. The charging interface 11 is a Type-C interface, which is more convenient for charging. The battery can be recharged through a mobile phone charger, and the battery can be on standby for 30 days after a single charge. The charging interface 11 can also be a data transmission interface, so as to realize the recording and storage of the detection data, and the stored data can be retrieved through a USB flash drive.

[0025] According to a preferred technical solution, a gasket 6 is sleeved on the outer side of the bolt 3 and is arranged between the detection nut 4 and the trolley panel 1. The gasket 6 is used to protect the detection nut 4, the trolley panel 1 and the surface of the switch 5 to prevent the switch 5 from being worn or damaged due to continuous friction with the trolley panel 1 during the tightening of the detection nut 4.

[0026] A further preferred technical solution is that a mounting groove 9 is provided on the side surface of the detection nut 4 close to the trolley panel 1, and a support rod 7 is slidably arranged in the mounting groove 9. A through hole 8 corresponding to the support rod 7 is provided on the side surface of the gasket 6. The top end of the support rod 7 passes through the through hole 8 and contacts the side surface of the trolley panel 1. A spring 10 is sleeved on the outer side of the support rod 7. In the process of tightening the detection nut 4 onto the bolt 3, the top end of the support rod 7 is always against the trolley panel 1 under the action of the spring 10, thereby playing a supporting role, isolating the switch 5 from the trolley panel 1, and reducing the friction between the switch 5 and the trolley panel 1 during the tightening of the detection nut 4, thereby extending the service life of the device.

[0027] Optionally, the end of the support rod 7 is hemispherical, which can reduce the friction resistance between the support rod 7 and the trolley panel 1, making it more convenient and labor-saving to tighten the detection nut 4.

[0028] Optionally, a ball groove is opened on the upper surface of the end of the support rod 7, and a ball 13 is rolled in the ball groove, which can further reduce the friction resistance between the support rod 7 and the trolley panel 1 and reduce the wear on the surface of the trolley panel 1.

[0029] The undisclosed parts in the present utility model are all prior art, and their specific structures, materials and working principles are not described in detail. Although the embodiments of the present utility model have been shown and described, it is understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present utility model, and the scope of the present utility model is defined by the attached claims and their equivalents.

Claims

1. A T-bolt intelligent detection system, comprising a trolley panel (1), a plurality of grooves (2) and bolts (3), wherein the grooves (2) are pre-buried in concrete, the trolley panel (1) is arranged on the upper surface of the opening side of the grooves (2), and a through groove is provided on the trolley panel (1), the top end of the bolt (3) passes through the through groove and is installed in the groove (2), characterized in that: The threaded portion of the bolt (3) is threadedly connected with a detection nut (4), a screw hole (12) matching the bolt (3) is formed on the detection nut (4), and the detection nut (4) is arranged on the upper surface of the trolley panel (1), a built-in battery and a wireless sensor are respectively arranged in the detection nut (4), and a switch (5) electrically connected to the built-in battery and the wireless sensor is respectively arranged on the side surface of the detection nut (4) close to the trolley panel (1), and when the detection nut (4) is tightened onto the bolt (3), the switch (5) contacts the trolley panel (1), thereby turning on the wireless sensor to send a wireless signal to an external monitoring terminal.

2. The T-bolt intelligent detection system according to claim 1, characterized in that: A gasket (6) is sleeved on the outer side of the bolt (3), and the gasket (6) is arranged between the detection nut (4) and the trolley panel (1).

3. A T-bolt intelligent detection system according to claim 2, characterized in that: The detection nut (4) is provided with a mounting groove (9) on the side surface close to the trolley panel (1), a support rod (7) is slidably arranged in the mounting groove (9), and the gasket (6) is provided with a through hole (8) corresponding to the support rod (7), and the top end of the support rod (7) passes through the through hole (8) and contacts the side surface of the trolley panel (1).

4. The T-bolt intelligent detection system according to claim 3, characterized in that: A spring (10) is sleeved on the outer side of the support rod (7).

5. The T-bolt intelligent detection system according to claim 3, characterized in that: The end of the support rod (7) is hemispherical.

6. The T-bolt intelligent detection system according to claim 3, characterized in that: A ball groove is provided on the upper surface of the end of the support rod (7), and a ball (13) is rolled in the ball groove.

7. A T-bolt intelligent detection system according to any one of claims 1 to 6, characterized in that: A charging interface (11) electrically connected to a built-in battery is provided on the side surface of the detection nut (4).

Citation Information

Cited By

  • Anti-pull-off alarm method and system for channel

    CN122467232A