Emergency flashlight battery sleeve shell leak detection tool
By designing the emergency flashlight battery case leakage detection tool, the combined structure of the support base, support base, sealing cover and cylinder assembly is used to solve the problem of spontaneous combustion caused by leakage of the flashlight battery case, and the effective airtightness detection and sealing of the battery case is achieved to ensure safety and accuracy.
Patent Information
- Application Number
- CN202421428640.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-21
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-06-21
AI Technical Summary
Small cracks or leakage in the flashlight battery case will cause spontaneous combustion of lithium batteries, and the prior art will be difficult to effectively detect and prevent such leakage accidents.
An emergency flashlight battery case leak detection tool is designed, including a support base, a support base, a sealing cover and a cylinder assembly, and the sealing and airtightness detection of the battery case is achieved through structures such as limited slots, air intake holes and elastic leather rings.
The device can simply and reliably perform airtightness detection of the battery case, ensure that there is no leakage inside the battery, avoid spontaneous combustion accidents, and provide accurate test results.
Smart Images

Figure CN222784270U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of air tightness detection equipment, in particular to an emergency flashlight battery shell leak detection tool. Background Art
[0002] The differential pressure method of air tightness testing is a testing method that uses the gas flow formula to calculate the amount of leakage by measuring the change in pressure in the container. Leakage in a closed container will inevitably cause the loss of gas mass in the container, causing the original pressure in the container to decrease. Therefore, the actual amount of gas leaked from the container can be calculated by measuring the value of the gas pressure reduction in the container; the working cycle of the differential pressure method of air tightness testing includes 4 processes, namely the inflation process, the balance process, the detection process and the exhaust process.
[0003] Most flashlights use new energy lithium batteries, which have the characteristics of long battery life and easy charging. Lithium batteries have high requirements for the sealing of the shell. If there are small cracks or cracks, leakage accidents will occur. Once the battery comes into contact with air, it is easy to spontaneously ignite and cause danger. Therefore, the utility model mainly prepares a leak detection tool, which works with the air tightness detection equipment to perform air tightness detection on the flashlight battery shell. Utility Model Content
[0004] The utility model aims to provide an emergency flashlight battery shell leak detection tool, which mainly prepares a leak detection tool, works in conjunction with air tightness detection equipment, and performs air tightness detection on the flashlight battery shell.
[0005] In order to solve the above technical problems, the utility model is achieved through the following technical solutions:
[0006] An emergency flashlight battery case leak detection tool comprises a base for support, a support seat for supporting the battery case is arranged on the upper side of the base, a first limiting groove for limiting the bottom of the battery case is provided on the support seat, and an air inlet hole communicating with the first limiting groove is provided on the side wall of the support seat;
[0007] A support frame is also fixed on the upper side of the base, and a sealing cover is installed on the upper side of the support frame corresponding to the battery casing for sealing the upper opening side of the battery casing. The sealing cover is lifted and lowered in coordination with the support frame through a pressing device.
[0008] Furthermore, the bottom of the sealing cover has a second limiting groove corresponding to the upper opening side of the battery case, the side of the second limiting groove matches the side of the battery case, a contact plate is installed in the second limiting groove, and the contact plate and the side of the second limiting groove have an elastic leather ring, and the elastic leather ring is arched downward. A layer of rubber ring is fixed at the connection between the contact plate and the elastic leather ring, the rubber ring is fixed to the contact plate and is an integral structure with the elastic leather ring, and the rubber ring and the side of the contact plate form a sealing groove. The upper side of the sealing cover has a rear cover plate detachably installed, and the rear cover plate has a limiting portion for contacting and limiting the compression distance of the contact plate.
[0009] Furthermore, the pressing device is a cylinder assembly.
[0010] Furthermore, a detachably mounted card seat is provided on the upper side of the support seat, a first limiting groove is provided in the center of the card seat, a sealing gasket is provided between the card seat and the support seat, and a circular hole for inflation is provided in the center of the sealing gasket.
[0011] The utility model has the following beneficial effects: the battery case has a columnar shape and a shell structure, and the upper and lower sides are open sides. The bottom open side is limited in the first limit groove, and the upper open side is sealed by a sealing cover. When installing, the lower side of the battery case is aligned with the first limit groove of the support seat, and then the pressing device is started to drive the sealing cover to move downward, and the sealing cover covers the upper open side of the battery case and seals it. After the battery case is installed, it is tested by an airtightness detection device, the corresponding air inlet pipe is docked with the air inlet hole, and the gas airtightness is tested after the battery case is inflated.
[0012] The device is simple and reliable to operate, can be tested conveniently, and the test results are accurate. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for describing the embodiments are briefly introduced below.
[0014] Figure 1 : Schematic diagram of the structure of the utility model.
[0015] Figure 2 : Schematic diagram of the disassembled structure of the support seat of the utility model.
[0016] Figure 3 : Schematic diagram of the sealing cover structure of the utility model.
[0017] Figure 4 : Schematic diagram of the disassembly structure of the sealing cover of the utility model.
[0018] In the accompanying drawings, the list of components represented by each reference numeral is as follows: base 1, battery case 3, support seat 4, first limiting groove 42, air inlet 41, support frame 2, sealing cover 5, second limiting groove 51, resistance plate 52, elastic leather ring 53, rubber ring 54, rear cover plate 55, cylinder assembly 6, holder 43, sealing gasket 44. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0020] like Figure 1-2 As shown: an emergency flashlight battery case leak detection tool, including a base 1 for support, the base is a square plate structure, and the bottom is also provided with rubber legs, which are located at the corners of the base, and a support seat 4 for supporting the battery case 3 is arranged on the upper side of the base 1, and the support seat 4 is provided with a first limiting groove 42 at the bottom of the battery case 3, and the side wall of the support seat 4 is provided with an air inlet 41 connected to the first limiting groove 42;
[0021] A support frame 2 is also fixed on the upper side of the base 1. The support frame is a plate structure and is vertically fixed to the base. A sealing cover 5 is installed above the support frame 2 corresponding to the battery casing 3, which is used to seal the upper opening side of the battery casing 3. The sealing cover 5 is lifted and lowered in coordination with the support frame 2 through a pressing device. The battery casing has a columnar shape and a shell structure. The upper and lower sides are opening sides. The bottom opening side is limited in the first limiting groove. The upper opening side is sealed by a sealing cover. When installing, align the lower side of the battery casing with the first limiting groove of the support seat, and then start the pressing device to drive the sealing cover to move downward. The sealing cover covers the upper opening side of the battery casing and seals it. After the battery casing is installed, it is tested by an airtightness detection device, the corresponding air inlet pipe is docked with the air inlet hole, and the gas airtightness is tested after the battery casing is inflated.
[0022] The device is simple and reliable to operate, can be tested conveniently, and the test results are accurate.
[0023] like Figure 3-4As shown: the bottom of the sealing cover 5 corresponds to the upper opening side of the battery case 3 and has a second limiting groove 51. The side of the second limiting groove 51 matches the side of the battery case 3. A contact plate 52 is installed in the second limiting groove 51. The contact plate 52 and the side of the second limiting groove 51 have an elastic leather ring 53, and the elastic leather ring 53 is arched downward. The elastic leather ring is made of rubber material and is used to connect the sealing plate and the notch position of the second limiting groove. When the sealing cover is pressed, the battery case contacts the contact plate, causing the contact plate to be compressed. Due to the compression of the contact plate, the elastic leather ring arches inward and contacts the outer side of the opening side of the battery case, thereby increasing the sealing contact surface and improving the sealing performance. A layer of rubber ring 54 is fixed at the connection between the contact plate 52 and the elastic leather ring 53. The rubber ring 54 is fixed to the contact plate 52 and is an integral structure with the elastic leather ring 53. The rubber ring 54 and the side of the contact plate 52 form a sealing groove. The sealing groove is used to limit the opening side of the battery casing and to form a sealing ring inside so that both the inner and outer sides of the corresponding opening side of the battery casing have a better sealing effect.
[0024] The upper side of the sealing cover 5 has a detachable rear cover plate 55, and the rear cover plate 55 has a limiting portion for contacting and limiting the compression distance of the contact plate 52. When the upper side of the battery casing contacts the contact plate, the contact plate is compressed under the action of the pressing device, and the contact plate is limited and compressed to the position of the limiting portion. The upper side of the sealing cover is an open side, and a support ring is provided on the corresponding inner side wall for installing the rear cover plate. The support ring and the rear cover plate have corresponding openings and are fixed by bolts.
[0025] like Figure 1 As shown: the pressing device is a cylinder assembly 6. Specifically, it involves a cylinder and a guide rod, which are driven by pneumatics. A detachable holder 43 is provided on the upper side of the support seat 4. The center of the holder 43 is a first limiting groove 42. A sealing gasket 44 is provided between the holder 43 and the support seat 4. A circular hole for inflation is provided in the center of the sealing gasket 44. The holder and the support seat together form a first limiting groove. The holder and the support seat are detachably installed, which is convenient for replacing the sealing gasket and preventing the sealing gasket from aging and cracking and affecting the performance.
[0026] This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can better understand and utilize the present invention.
Claims
1. An emergency flashlight battery case leak detection tool, characterized by: The battery case (3) comprises a base (1) for supporting, a support seat (4) for supporting a battery case (3) is arranged on the upper side of the base (1), a first limiting groove (42) for limiting the bottom of the battery case (3) is provided on the support seat (4), and an air inlet (41) communicating with the first limiting groove (42) is provided on the side wall of the support seat (4); A support frame (2) is also fixed on the upper side of the base (1); a sealing cover (5) is installed on the upper side of the support frame (2) corresponding to the battery casing (3) and is used to seal the upper opening side of the battery casing (3); the sealing cover (5) is lifted and lowered in coordination with the support frame (2) by a pressing device.
2. According to claim 1, the leak detection tool for emergency flashlight battery case is characterized by: The bottom of the sealing cover (5) is provided with a second limiting groove (51) at the upper opening side corresponding to the battery casing (3); the side of the second limiting groove (51) matches the side of the battery casing (3); a contact plate (52) is installed in the second limiting groove (51); the side of the contact plate (52) and the second limiting groove (51) are provided with an elastic leather ring (53); the elastic leather ring (53) is arched downward.
3. According to claim 2, the leak detection tool for emergency flashlight battery case is characterized by: A layer of rubber ring (54) is fixed at the connection position of the contact plate (52) corresponding to the elastic leather ring (53); the rubber ring (54) is fixed to the contact plate (52) and is an integral structure with the elastic leather ring (53); a sealing groove is formed between the rubber ring (54) and the side of the contact plate (52).
4. The leak detection tool for emergency flashlight battery case according to claim 2, characterized in that: The upper side of the sealing cover (5) has a rear cover plate (55) which is detachably mounted thereon, and the rear cover plate (55) has a limiting portion for contacting and limiting the compression distance of the contact plate (52).
5. The leak detection tool for emergency flashlight battery case according to claim 1, characterized in that: The pressing device is a cylinder assembly (6).
6. The leak detection tool for emergency flashlight battery case according to claim 1, characterized in that: The upper side of the support seat (4) is provided with a detachably mounted card seat (43), the center of the card seat (43) is a first limiting groove (42), a sealing gasket (44) is provided between the card seat (43) and the support seat (4), and the center of the sealing gasket (44) is provided with a circular hole for inflation.