Cascade module and corresponding horizontal tail end power distribution system
By designing a cascade module with high versatility, the problem of poor versatility of cascade module components in the prior art is solved, modular design and splicing are realized, cost reduction and production efficiency are improved, and the requirements of sustainable development are adapted.
Patent Information
- Application Number
- CN202421548688.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-03
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-07-03
AI Technical Summary
The cascaded module components of the existing busbar distribution system are poor in versatility, resulting in unique parts of each unit, and repurchase problems. The cost is high, and it is difficult to disassemble and assemble the communication and power withdrawal devices, making it difficult to meet the requirements of sustainable development.
A cascade module is designed, including a control panel in the accommodation space between the upper case and the lower case, fixed to the lower case, and a mounting plate and a spring pin group are provided at both ends for connecting the control panel and the composite busbar. The upper case is formed at both ends, and aerospace plugs and knob plungers are provided to achieve flexible connection and fixation between the module and the busbar.
Through the versatile design of cascading modules, cost is reduced, production efficiency is improved, modular design and splicing is realized, disassembly and assembly processes are simplified, and the requirements of sustainable development are adapted.
Smart Images

Figure CN222785500U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of horizontal terminal power distribution systems, in particular to a cascade module and a corresponding horizontal terminal power distribution system. Background Art
[0002] The cascade module in the terminal distribution system can be used for communication cascade between different busbars and can also be connected to other equipment such as monitoring devices.
[0003] However, the components in the cascade modules of the current busbar distribution system have poor commonality, that is, there are no components that are common to other units in the distribution system. The parts in each unit are unique. Once a unit has a problem, it needs to be repurchased, which is costly. In addition, the current communication and power-taking devices are difficult to disassemble and assemble. The existing technology is gradually not in line with the requirements of sustainable development. Summary of the invention
[0004] Purpose of the invention: In view of the problems existing in the above-mentioned prior art, the utility model constructs a cascade module. In addition, the utility model also proposes a horizontal terminal distribution system based on the cascade module.
[0005] Technical solution: In one aspect of the utility model, a cascade module is provided, which is used in a horizontal terminal power distribution system, comprising an upper shell and a lower shell installed opposite to the upper shell, an accommodation space is formed between the upper shell and the lower shell, a control board is arranged in the accommodation space, the control board is fixed on the lower shell, mounting plates are arranged at both ends of the lower shell, a spring pin group is arranged in the mounting plate, and the spring pin group connects the control board and the composite busbar;
[0006] The two ends of the upper shell extend outward to form a first clamping plate and a second clamping plate respectively. The first clamping plate and the second clamping plate are arranged across the two sides of the composite busbar. A plurality of aviation plugs are arranged on the first clamping plate and / or the second clamping plate.
[0007] Further, including:
[0008] The first clamping plate and the second clamping plate are respectively provided with knob plungers, and the knob plungers abut against one side of the composite busbar, and are used for fixing and loosening the composite busbar when the knob plungers are rotated in different directions.
[0009] Further, including:
[0010] The mounting plate includes a horizontal plate, positioning pieces are provided at both ends of the horizontal plate, the positioning pieces are connected to the control plate, a vertical groove is provided at the lower middle part of the horizontal plate, the notch of the vertical groove is communicated with the horizontal plate, a plurality of first through holes are provided at the bottom of the vertical groove, and the plurality of first through holes are provided on both side walls of the vertical groove, a plurality of semicircular grooves are provided on both side walls of the vertical groove in the groove depth direction from the notch to the bottom of the groove, the semicircular grooves are correspondingly connected with the first through holes, and the spring needle group is inserted into the first through hole along the semicircular grooves on the side walls.
[0011] Further, including:
[0012] The aviation plug includes two five-core aviation plugs, each of which includes a DC power line and a communication line, and uses standard cables to access required equipment.
[0013] Further, including:
[0014] The spring pin groups at both ends are respectively connected to a DC power bus and a communication bus in the same bus.
[0015] On the other hand, the present invention provides a horizontal terminal power distribution system, which includes the cascade module and the composite bus mentioned above, and the spring pin groups at both ends of the cascade module are plugged into any position of the composite bus.
[0016] In addition, the utility model also includes:
[0017] The aviation plugs include two, namely a three-core aviation plug and a four-core aviation plug. The four-core aviation plug contains a DC power line with two positive and two negative leads, and the three-core aviation plug includes a communication line.
[0018] Further, including:
[0019] The spring pin groups at both ends are cascaded with the DC power busbars corresponding to different busbars or cascaded with the communication busbars corresponding to different busbars.
[0020] Based on the cascading modules corresponding to the three-core aviation plug and the four-core aviation plug, a horizontal terminal power distribution system is provided, including a cascading module and at least two independent composite busbars, and the spring pin groups at both ends of the cascading module are plugged into the DC power busbars and / or the corresponding communication busbars corresponding to the two composite busbars.
[0021] Finally, in summary, a horizontal terminal power distribution system is provided, characterized in that it includes the above-mentioned two cascade modules and at least two independent composite busbars, the spring pin groups at both ends of the cascade modules corresponding to the two five-core aviation plugs are plugged into any positions on both sides of the same composite busbar, and the spring pin groups at both ends of the other cascade module are plugged into the DC power busbar and / or the corresponding communication busbar corresponding to the two composite busbars.
[0022] Beneficial effects:
[0023] (1) The control board plus mounting board structure described in the present invention is called a power supply device, and both are designed with a universal spring pin structure. Therefore, if other units in the power distribution system also have related power supply devices, they can be designed in a universal and modular manner and spliced according to needs. Specifically, in a horizontal power distribution system, the power supply unit, cascade unit and output unit all have the same power supply device. The universal design of the present invention can reduce costs in production and application, thereby improving production efficiency.
[0024] (2) The cascade module of the utility model is provided with knob plungers on both sides, which can be fixed or loosened with the busbar by simply rotating;
[0025] (3) The cascade module of the utility model can realize different functions by simply replacing the plug, such as the starting cascade unit and the tail cascade unit, wherein the starting cascade unit is usually installed at the front end of the busbar near the starting box, and is used to connect the starting box monitoring device and the monitoring screen, while the tail cascade unit is usually installed at the rear end of the busbar away from the starting box, and is used to cascade the power bus and the communication bus in the composite bus of two independent bus sections;
[0026] (4) The structural design of the cascade module of the present application is simple and can be easily plugged into any position of the busbar. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0028] Figure 1 This is a front view of the cascade module described in Example 1 of the utility model;
[0029] Figure 2 yes Figure 1 Another angle view of
[0030] Figure 3 yes Figure 1 Rear view of
[0031] Figure 4 It is a structural schematic diagram of the power extraction device described in Example 1 of the utility model;
[0032] Figure 5 yes Figure 4 Schematic diagram of the structure after removing the lower shell;
[0033] Figure 6 This is a schematic diagram of the mounting plate structure described in Example 1 of the utility model;
[0034] Figure 7 This is a schematic structural diagram of the mounting plate described in Embodiment 1 of the present utility model from another angle;
[0035] Figure 8 It is a structural schematic diagram of the busbar power distribution system described in the embodiment of the utility model;
[0036] Among them, the figure includes: an upper shell 1, a first card board 11, a second card board 12, a lower shell 2, a control board 3, a mounting plate 4, a horizontal plate 41, a positioning piece 42, a vertical groove 43, a first through hole 44, a semicircular groove 45, a spring pin group 46, an aviation plug 5, a knob plunger 6, a cascade module 100, and a composite busbar 200. DETAILED DESCRIPTION
[0037] In order to better understand the present invention, the technical solution of the present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0038] Example 1
[0039] See also Figure 1-3 As shown, an embodiment of the utility model provides a cascade module, which is used in a horizontal terminal power distribution system to realize communication cascade between different busbars, prefabricated cables, on-site quick connection, power supply redundant cascade between different busbars, prefabricated cables, on-site quick connection, and connection with a monitoring host, prefabricated cables, and support for redundant power supply.
[0040] Specifically, the cascade includes an upper shell 1 and a lower shell 2 mounted opposite to the upper shell 1, an accommodating space is formed between the upper shell 1 and the lower shell 2, a control board 3 is arranged in the accommodating space, the control board 3 is fixed on the lower shell 2, mounting plates 4 are arranged at both ends of the lower shell 2, a spring pin group 46 is arranged in the mounting plate 4, and the spring pin group 46 electrically connects the control board 3 and the composite busbar; the structure combining the control board 3, the mounting plate 4 and the spring pin group 46 is called a power taking device, such as Figure 4 and 5 As shown. The power taking devices are modular and universal in design, and adopt a universal spring pin structure. Such universal design greatly reduces the cost and improves the production efficiency.
[0041] In order to improve the versatility of the cascade module, the two ends of the upper shell 1 extend outward to form a first card board 11 and a second card board 12, respectively. The first card board 11 and the second card board 12 are arranged on both sides of the composite busbar; a plurality of aviation plugs 5 are arranged on the first card board 11 and / or the second card board 12.
[0042] In order to improve the stability between the cascade module and the busbar, knob plungers 6 are respectively provided on the first clamping plate 11 and the second clamping plate 12. The knob plunger 6 abuts against one side of the composite busbar and is used to fix and loosen the composite busbar when the knob plunger 6 is rotated in different directions.
[0043] In summary, due to the above structure of the cascade module, it can be plugged into any position of the busbar, and then the knob plunger 6 can be rotated to fix the stability between it and the busbar.
[0044] In this embodiment, Figure 6 and 7 As shown, the mounting plate 4 includes a horizontal plate 41, and positioning members 42 are provided at both ends of the horizontal plate 41, and the positioning members 42 are connected to the control plate 3. A vertical groove 43 is provided at the lower middle part of the horizontal plate 41, and the notch of the vertical groove 43 is connected to the horizontal plate 41. A plurality of first through holes 44 are provided at the bottom of the vertical groove 43, and the plurality of first through holes 44 are all provided on the side walls of the vertical groove 43. A plurality of semicircular grooves 45 are provided on the side walls of the vertical groove 43 in the groove depth direction from the notch to the bottom of the groove, and the semicircular grooves 45 are correspondingly connected with the first through holes 44, and the spring pin group 46 is inserted into the first through hole 44 along the semicircular grooves 45 on the side wall. The first through hole 44 is provided on a boss 10 with a certain height, and the boss 10 is provided from the bottom of the groove to the notch, and its purpose is to increase the depth of the through hole, thereby providing the positioning ability of the spring pin, and making its clamping more stable.
[0045] The aviation plug 5 of this embodiment includes two five-core aviation plugs, each of which includes a DC power line and a communication line, and uses standard cables to connect to the required equipment. The spring pin groups 46 at both ends are respectively connected to the DC power bus and the communication bus in the same bus.
[0046] Therefore, in summary, the cascade module is divided into the starting cascade unit according to the function, which leads out the communication bus and DC24V bus of the composite bus. The corresponding standard cable has a 5P aviation socket at one end for connecting the starting cascade unit, and a 2*3 MX3.0 socket at the other end for connecting the equipment. Any equipment that needs to be connected to the system can use the starting cascade unit for simple access. Each starting cascade unit can connect to 2 devices. In actual applications, the starting cascade unit is usually installed at the front end of the bus close to the starting box for access to the monitoring device and monitoring screen of the starting unit.
[0047] Example 2
[0048] The difference from the embodiment is that the aviation plug 5 includes two, namely a three-core aviation plug and a four-core aviation plug, wherein the four-core aviation plug contains a DC power line, which is two positive and two negative, and the three-core aviation plug includes a communication line. The spring pin groups 46 at both ends are cascaded with the DC power bus corresponding to different buses or cascaded with the communication bus corresponding to different buses, and are called tail end cascade units based on their functions.
[0049] Specifically, the two aviation sockets of the peripherals are 3P and 4P, one each. The 4P socket is a DC24V power cable, 2 positive and 2 negative, which can improve the power supply capacity and prevent fooling, and the 3P socket is a 485 communication line (A, B, PE); correspondingly, there are two standard cables, namely a power cascade cable with 4P at both ends and a communication cascade cable with 3P at both ends. In actual applications, the tail cascade unit is usually installed at a position far away from the starting box at the rear end of the bus, and is used to cascade the power bus and communication bus in the composite bus of two independent bus sections (such as A bus and B bus); the cascading of the power bus can realize the DC24V redundant power supply function of different buses, which is configured on demand, and the cascading of the communication bus can realize the cascading of communication cables of different buses, which is configured on demand according to the communication topology design.
[0050] Example 3
[0051] like Figure 8 As shown, based on Example 1, a horizontal terminal power distribution system is provided, including a cascade module 100 and a corresponding composite bus 200, and the spring pin groups 46 at both ends of the cascade module 100 are plugged into any positions on both sides of the composite bus 200. The system may also include other modules such as a starting unit and a power supply unit.
[0052] Example 4
[0053] Based on Example 2, a horizontal terminal power distribution system is provided, including a cascade module and at least two independent composite busbars, and the spring pin groups 46 at both ends of the cascade module are plugged into the DC power busbars and / or the corresponding communication busbars corresponding to the two composite busbars.
[0054] Example 5
[0055] Finally, based on Examples 1 and 2, this example provides a horizontal terminal power distribution system, which at least includes the cascade module in Example 1, the cascade module in Example 2 and at least two independent composite busbars, the spring needle groups 46 at both ends of the cascade module in Example 1 are plugged into any positions on both sides of the same composite busbar, and the spring needle groups 46 at both ends of the cascade module in Example 2 are plugged into the DC power busbars and / or the corresponding communication busbars corresponding to the two composite busbars.
[0056] In the description of the present application, it should be noted that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present application. In addition, if the terms "first", "second", etc. appear, they are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0057] Although the preferred embodiments of the present invention have been described, those skilled in the art may make other changes and modifications to these embodiments once they have learned the basic creative concept. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments and all changes and modifications that fall within the scope of the present invention.
[0058] Obviously, those skilled in the art can make various changes and modifications to the embodiments of the present invention without departing from the spirit and scope of the embodiments of the present invention. Thus, if these modifications and variations of the embodiments of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
Claims
1. A cascade module, which is used in a horizontal terminal power distribution system, characterized in that: The invention comprises an upper shell (1) and a lower shell (2) mounted opposite to the upper shell (1), wherein an accommodation space is formed between the upper shell (1) and the lower shell (2), wherein a control board (3) is arranged in the accommodation space, wherein the control board (3) is fixed on the lower shell (2), and mounting plates (4) are arranged at both ends of the lower shell, wherein a spring pin group (46) is arranged in the mounting plate (4), and the spring pin group (46) connects the control board (3) and the composite busbar; The two ends of the upper shell (1) extend outwards to form a first cardboard (11) and a second cardboard (12), respectively. The first cardboard (11) and the second cardboard (12) are arranged across the two sides of the composite busbar; a plurality of aviation plugs (5) are arranged on the first cardboard (11) and / or the second cardboard (12).
2. The cascade module according to claim 1, characterized in that: The first clamping plate (11) and the second clamping plate (12) are respectively provided with a knob plunger (6), and the knob plunger (6) abuts against one side of the composite busbar, and is used to fix and release the composite busbar when the knob plunger (6) is rotated in different directions.
3. The cascade module according to claim 1, characterized in that: The mounting plate (4) comprises a horizontal plate (41), two ends of the horizontal plate (41) are provided with positioning members (42), the positioning members (42) are connected to the control plate (3), a vertical groove (43) is provided at the lower middle part of the horizontal plate (41), the notch of the vertical groove (43) is communicated with the horizontal plate (41), a plurality of first through holes (44) are provided at the bottom of the vertical groove (43), and the plurality of first through holes (44) are all provided on the side walls of the vertical groove (43), a plurality of semicircular grooves (45) are provided on the side walls of the vertical groove (43) in the groove depth direction from the notch to the bottom of the groove, the semicircular grooves (45) are correspondingly connected with the first through holes (44), and the spring pin group (46) is inserted into the first through holes (44) along the semicircular grooves (45) on the side walls.
4. The cascade module according to any one of claims 1 to 3, characterized in that: The aviation plug (5) comprises two five-core aviation plugs, each of which comprises a DC power line and a communication line, and uses standard cables to access required equipment.
5. The cascade module according to claim 4, characterized in that: The spring needle groups (46) at both ends are respectively connected to a DC power supply bus and a communication bus in the same bus.
6. The cascade module according to any one of claims 1 to 3, characterized in that: The aviation plug (5) includes two, namely a three-core aviation plug and a four-core aviation plug. The four-core aviation plug contains a DC power line with two positive and two negative leads, and the three-core aviation plug includes a communication line.
7. The cascade module according to claim 6, characterized in that: The spring needle groups (46) at both ends are cascaded with the DC power busbars corresponding to different busbars or are cascaded with the communication busbars corresponding to different busbars.
8. A horizontal terminal power distribution system, characterized in that: It comprises the cascading module and the composite busbar as claimed in claim 5, wherein the spring pin groups (46) at both ends of the cascading module (100) are plugged into any position of the composite busbar.
9. A horizontal terminal power distribution system, characterized in that: It comprises the cascade module as claimed in claim 7 and at least two independent composite busbars, wherein the spring pin groups (46) at both ends of the cascade module are plugged into the DC power busbars and / or the corresponding communication busbars corresponding to the two composite busbars.
10. A horizontal terminal power distribution system, characterized in that: It comprises the cascading module according to claim 5, the cascading module according to claim 7 and at least two independent composite busbars, the spring pin groups (46) at both ends of the cascading module according to claim 5 are plugged into any positions on both sides of the same composite busbar, and the spring pin groups (46) at both ends of the cascading module according to claim 7 are plugged into the DC power busbars and / or the corresponding communication busbars corresponding to the two composite busbars.