Quinoa roll baking device

Abstract

The utility model relates to a quinoa roll baking device, and belongs to the technical field of food processing and production equipment. The device mainly comprises a feeding device, a transmission device, a heating device, a real-time temperature and weight sensing system, an exhaust device and a display system. According to the device, crawler-type heating baking and transmission are adopted, products can be continuously baked and transmitted, rolling of product baking rolls is completed through a next-stage gear rotating rod, and finally the products are temporarily stored in a built-in tray box. And the temperature and the weight of the product can be observed in real time through a temperature sensor and a weight sensor. According to the utility model, egg roll production and egg roll rolling are combined, and continuous production and intelligent regulation and control of baked products can be realized.

Description

Technical Field

[0001] The utility model patent relates to the field of food processing, and in particular to a quinoa roll baking and rolling all-in-one machine device. Background Art

[0002] Quinoa, an excellent cereal-like food, has extremely high nutritional value and is widely used in the production of baked goods such as bread, cakes, and biscuits. Quinoa rolls, as a crispy, delicious, portable, and simple quinoa product, have a competitive advantage over similar egg rolls, cereal bars, and wheat flour rolls on the market.

[0003] The classic industrial egg roll baking equipment - the baking machine, usually consists of a large baking tray and a heating element. The heating element is usually a resistance wire or electric heating tube, which is placed under or above the baking tray. The baking tray is heated by the resistance wire or electric heating tube, and the baking tray rotates a certain amount to ensure that the food is heated evenly. The baking machine usually has automatic temperature control and preset baking time functions, and can automatically adjust the temperature according to different food types and baking requirements to automate the baking process. However, the current egg roll production equipment is completed by an egg roll machine and a roll roll machine separately. The baked dough needs to be manually lifted and rolled on the machine, resulting in inconsistent process production and certain limitations.

[0004] In response to the above problems, the utility model patent proposes a quinoa roll baking and rolling all-in-one device, which adopts a feed hopper, built-in heating and transmission crawler, cooperates with transmission teeth and an external rolling rotating rod, and can simultaneously realize the entire process of material loading, baking, transfer, and automatic rolling. It is an integrated production equipment for egg roll products. Utility Model Content

[0005] This utility model patent proposes a quinoa roll baking and rolling machine, which mainly includes a feeding device, a heating device, a transmission device, a real-time temperature and weight sensor system, an exhaust device and an electronic display. The utility model device adopts crawler-type heating and baking, transmission and automatic rolling, which can continuously realize the automatic rolling and shaping of the baked dough, demolding and temporary storage in the built-in tray box. Through the temperature and weight sensors, the temperature and product weight can also be observed in real time.

[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0007] A quinoa roll baking device comprises a feed hopper 1, a built-in temperature sensor 2, a digital electronic display screen 3, an adjustment knob 4, an outer casing 5, a lighting lamp 6, an exhaust fan 7, a rolling rotating rod sleeve 8, a rolling rotating rod 9, a tray box 10, a built-in weight sensor 11, a transmission gear 12, a rotating gear ring 13, a heating plate 14, a crawler 15, a furnace body 16 and a furnace door 17.

[0008] Furthermore, the feed hopper 1 is arranged on the top of the outer casing 5 , and is internally connected to the furnace body 16 , and the material outlet of the feed hopper 1 is located above the crawler 15 .

[0009] Furthermore, the material outlet of the feed hopper 1 is set to be a mesh type and is adjacent to the horizontal upper left part of the crawler 15. A feeding reamer is arranged at a continuous cylindrical distance from the material outlet, and the feeding reamer is driven by a small separate motor to realize spiral feeding.

[0010] Furthermore, the digital electronic display screen 3 is used to display temperature information, weight information and time information. The temperature information includes real-time baking temperature and preset baking temperature. The time information includes preset baking time and remaining baking time. The weight information includes the weight of the empty baking tray and the weight of the material on the baking tray.

[0011] Furthermore, one end of the built-in temperature sensor 2 is connected to the temperature controller, and the temperature probe at the other end is located near the track 15 for real-time measurement of the baking temperature.

[0012] Furthermore, the built-in weight sensor 11 is connected to the digital electronic display screen 3 and is located below the tray box 10, and is used to measure the weight of the baking tray and the weight of the material on the baking tray.

[0013] Furthermore, the adjusting knob 4 is used for temperature setting, time setting and weight setting.

[0014] Furthermore, the digital electronic display screen 3 is also connected to a temperature controller, and the temperature controller is connected to the heating plate 14 , and the temperature controller controls the heating of the heating plate 14 .

[0015] Furthermore, the exhaust fan 7 is arranged at the rear side of the outer casing 5 to remove water vapor and residual heat from the cavity of the outer casing 5.

[0016] Furthermore, the lighting lamp 6 is arranged at the top of the outer casing 5 for lighting.

[0017] Furthermore, the furnace body 16 is arranged in the baking machine, and except for the opening at the junction of the track 15 and the transmission gear 12, the rest of the parts are closed by the shell, and the interior of the furnace body 16 includes: the lower end of the feed hopper 1, the built-in temperature sensor 2, the rotating gear ring 13, the heating plate 14 and the track 15, wherein the track 15 is sleeved on the outside of the rotating gear ring 13, and the number and arrangement of the rotating gear rings 13 make the track 15 have a horizontal part, behind the horizontal part is a downward slope part, behind the slope part is a vertical part, and the heating plate 14 is arranged below the horizontal part.

[0018] Furthermore, there are two transmission teeth 12 arranged up and down, the upper transmission tooth 12 is close to the slope part of the crawler 15, and the lower transmission tooth 12 is close to the vertical part of the crawler 15; a rolling rod 9 is arranged between the outer sides of the two transmission teeth 12. The upper transmission tooth 12 rotates counterclockwise, the lower transmission tooth rotates clockwise, and the rolling rod 9 rotates counterclockwise; the dough transmitted from the crawler 15 is transmitted by the upper and lower transmission teeth 12 rotating at the same time to complete the dough transmission, and the dough is rolled up by the rotating rolling rod 9 after it rises.

[0019] Furthermore, the rotating gear rings 13 are equipped with five in total, which rotate clockwise to support and drive the track 15 to move. The entire structure of the rotating gear rings 13, the track 15 and the heating plate 14 is located in the lower half of the furnace body 16.

[0020] Furthermore, the heating plate 14 is supported by a bracket and uses electric heating to heat the crawler belt.

[0021] Furthermore, the rolling rod 9 is divided into two sections, the front section is a smooth rod connected to the transmission gear 12, used to receive the dough from the transmission gear 12 and roll it, and the rear section is fixedly provided with a slider in the circumferential direction. The rolling rod sleeve 8 is provided with a spiral chute around the body, and the slider on the rolling rod 9 is adapted to the shape and size of the spiral chute, and can slide along the spiral chute. During the sliding process, the rolling rod 9 is extended and rotated in the rolling rod sleeve 8, and the rolling rod 9 is driven by a motor. When in use, the dough is raised and rolled by the rotating rolling rod 9. The rolling rod 9 rotates counterclockwise under the drive of the motor and retracts into the rolling rod sleeve 8 at the same time, and the dough roll is separated from the rolling rod 9, and can slide into the tray box 10 by itself after being unrolled. After that, it rotates clockwise under the drive of the motor and extends out of the rolling rod sleeve 8 to prepare for rolling the next quinoa roll.

[0022] The above technical solution has the following advantages or beneficial effects:

[0023] 1) The utility model integrates multiple functions such as feeding, baking, rolling and temperature / weight detection, and is an all-in-one machine for producing egg rolls and cereal rolls such as quinoa rolls.

[0024] 2) The utility model adopts a temperature / weight sensor, an electronic display and an adjustment knob, which can monitor and adjust the baking temperature of the quinoa rolls in real time, so that the baking status of the quinoa rolls can be grasped in time, and the product quality is higher.

[0025] 3) The utility model is not only suitable for baking quinoa rolls, but also suitable for making other egg roll foods that require continuous production, and has a wide range of applications. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] The present invention and its features, appearance and advantages will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings. The same reference numerals indicate the same parts in all the drawings. The drawings are not drawn to scale, but the emphasis is on illustrating the subject matter of the present invention.

[0027] Figure 1 This is a schematic diagram of the overall internal structure of a quinoa roll baking and rolling machine according to an embodiment of the utility model;

[0028] Figure 2 This is a schematic diagram of the external front structure of a quinoa roll baking and rolling machine according to an embodiment of the utility model;

[0029] Figure 3 This is a schematic diagram of the external back structure of a quinoa roll baking and rolling machine according to an embodiment of the utility model;

[0030] In the figure: 1 feed hopper; 2 built-in temperature sensor; 3 digital electronic display screen; 4 adjustment knob; 5 outer casing; 6 lighting lamp; 7 exhaust fan; 8 rolled rotating rod sleeve; 9 rolled rotating rod; 10 pallet box; 11 built-in weight sensor; 12 transmission gear; 13 rotating gear ring; 14 heating plate; 15 crawler track; 16 furnace body; 17 furnace door. DETAILED DESCRIPTION

[0031] The following is combined with Figure 1-Figure 3 The present invention is further described with reference to the specific embodiments, but is not intended to be a limitation of the present invention.

[0032] Example:

[0033] A quinoa roll baking and rolling integrated machine device comprises a feed hopper 1, a built-in temperature sensor 2, a digital electronic display screen 3, an adjustment knob 4, an outer casing 5, a lighting lamp 6, an exhaust fan 7, a rolling rotating rod sleeve 8, a rolling rotating rod 9, a tray box 10, a built-in weight sensor 11, a transmission gear 12, a rotating gear ring 13, a heating plate 14, a crawler 15, a furnace body 16 and a furnace door 17.

[0034] The feed hopper 1 is arranged on the top of the outer casing 5, and the interior is connected to the furnace body 16. The material outlet of the feed hopper 1 is located above the crawler 15. The material outlet of the feed hopper 1 is set to be a mesh type and is adjacent to the horizontal upper left part of the crawler 15. A feeding reamer is arranged at a continuous cylindrical distance from the material outlet, and the feeding reamer is driven by a small separate motor to realize spiral feeding.

[0035] The digital electronic display screen 3 is used to display temperature information, weight information and time information. The temperature information includes real-time baking temperature and preset baking temperature. The time information includes preset baking time and remaining baking time. The weight information includes the weight of the empty baking tray and the weight of the material on the baking tray.

[0036] One end of the built-in temperature sensor 2 is connected to the temperature controller, and the temperature probe at the other end is located near the track 15 for real-time measurement of the baking temperature.

[0037] The built-in weight sensor 11 is connected to the digital electronic display screen 3 and is located below the tray box 10, and is used to measure the weight of the baking tray and the weight of the material on the baking tray.

[0038] The adjusting knob 4 is used for temperature setting, time setting and weight setting.

[0039] The digital electronic display screen 3 is also connected to a temperature controller, which is connected to the heating plate 14 , and the temperature controller controls the heating of the heating plate 14 .

[0040] The exhaust fan 7 is arranged at the rear side of the outer casing 5 to remove water vapor and residual heat from the cavity of the outer casing 5.

[0041] The lighting lamp 6 is arranged at the top of the outer casing 5 for lighting.

[0042] The furnace body 16 is arranged in the baking machine. Except for the opening at the junction of the crawler 15 and the transmission gear 12, the rest of the parts are closed by the shell. The interior of the furnace body 16 includes: the lower end of the feed hopper 1, the built-in temperature sensor 2, the rotating gear ring 13, the heating plate 14 and the crawler 15, wherein the crawler 15 is sleeved on the outside of the rotating gear ring 13, and the number and arrangement of the rotating gear rings 13 make the crawler 15 have a horizontal part, behind the horizontal part is a downward slope part, behind the slope part is a vertical part, and the heating plate 14 is arranged below the horizontal part.

[0043] There are two transmission teeth 12 arranged up and down, the upper transmission tooth 12 is close to the slope part of the crawler 15, and the lower transmission tooth 12 is close to the vertical part of the crawler 15; a winding rod 9 is set between the outer sides of the two transmission teeth 12.

[0044] The heating plate 14 is supported by a bracket and uses electric heating to heat the crawler belt.

[0045] The rolling rod 9 is divided into two sections. The front section is a smooth rod connected to the transmission gear 12, which is used to receive the dough from the transmission gear 12 and roll it. The rear section is fixed with a slider in the circumferential direction. The rolling rod sleeve 8 is provided with a spiral chute. The slider on the rolling rod 9 is adapted to the shape and size of the spiral chute and can slide along the spiral chute. During the sliding process, the rolling rod 9 is extended and rotated in the rolling rod sleeve 8. The rolling rod 9 is driven by a motor. When in use, the dough is raised and rolled by the rotating rolling rod 9. The rolling rod 9 rotates counterclockwise under the drive of the motor and retracts into the rolling rod sleeve 8 at the same time. The dough roll is separated from the rolling rod 9 and can slide into the tray box 10 by itself after being unrolled. After that, it rotates clockwise under the drive of the motor and extends out of the rolling rod sleeve 8 to prepare for rolling the next quinoa roll.

[0046] The use of the utility model:

[0047] (1) Mixed material feeding:

[0048] Outside the baking machine, the mixed wet material is poured into the feed hopper 1, and the feeding amount is controlled each time; or the material is fed continuously, so that the material slowly falls in and is divided by the reamer according to a fixed volume and mass, and falls from the funnel-shaped material port onto the horizontal crawler 15.

[0049] (2) Crawler-type baking and pancake transmission:

[0050] In the furnace body 16, the electric heating plate 14 heats the upper row of crawlers 15 for baking the materials, and the rotating gear ring 13 provides support and rotation for the crawlers 15. The batter is baked on the crawlers 15 to form a dough cake, and the crawlers 15 rotate to transfer the dough cake.

[0051] (3) Rolling and transfer of the rolling rod 9:

[0052] The baked dough is transferred by the crawler belt 15, the upper transmission gear 12 rotates counterclockwise, the lower transmission gear rotates clockwise, and the rolling rod 9 rotates counterclockwise; the upper and lower transmission gears 12 rotate at the same time and drive the dough to leave the crawler belt 15. At this time, the rolling rod 9 rotates counterclockwise and contracts at the same time, guiding the dough brought by the transmission gear 12 to roll up and fall off at the same time, and slide into the tray box 10 for temporary storage.

[0053] (4) Temperature / weight sensing and display:

[0054] The temperature measuring end of the built-in temperature sensor 2 is connected to the crawler 15, and the data is transmitted to the digital electronic display screen 3; the built-in weight sensor 11 senses the weight of the pallet box 10, and is connected to the digital electronic display screen 3 via a data line to realize data transmission.

[0055] Those skilled in the art should understand that those skilled in the art can implement the above-mentioned variations by combining the prior art and the above-mentioned embodiments, which will not be described in detail here. Such variations do not affect the essential content of the present utility model, and will not be described in detail here.

[0056] The above is a description of the preferred embodiment of the utility model. It should be understood that the utility model is not limited to the above-mentioned specific implementation mode, and the equipment and structures that are not described in detail should be understood to be implemented in a common manner in the art; any technician familiar with the art can make many possible changes and modifications without departing from the technical solution of the utility model, or modify them into equivalent embodiments with equivalent changes, which does not affect the essential content of the utility model. Therefore, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the utility model without departing from the content of the technical solution of the utility model, still falls within the scope of protection of the technical solution of the utility model.

Claims

1. A quinoa roll baking device, characterized in that: It comprises a feed hopper (1), a built-in temperature sensor (2), a digital electronic display screen (3), an adjustment knob (4), an outer casing (5), a lighting lamp (6), an exhaust fan (7), a winding rotating rod sleeve (8), a winding rotating rod (9), a pallet box (10), a built-in weight sensor (11), a transmission gear (12), a rotating gear ring (13), a heating plate (14), a crawler (15), a furnace body (16) and a furnace door (17); The feed hopper (1) is arranged on the top of the outer casing (5), and is internally connected to the furnace body (16). The material outlet of the feed hopper (1) is located above the crawler (15); The digital electronic display screen (3) is used to display temperature information, weight information and time information, wherein the temperature information includes the real-time baking temperature and the preset baking temperature, the time information includes the preset baking time and the remaining baking time, and the weight information includes the weight of the empty baking tray and the weight of the material on the baking tray; One end of the built-in temperature sensor (2) is connected to the temperature controller, and the temperature probe at the other end is located near the crawler (15) for real-time measurement of the baking temperature; the built-in weight sensor (11) is connected to the digital electronic display screen (3) and is located below the tray box (10) for measuring the weight of the baking tray and the weight of the material on the baking tray; the adjustment knob (4) is used for temperature setting, time setting, and weight setting; the digital electronic display screen (3) is also connected to the temperature controller, which is connected to the heating plate (14), and the temperature controller controls the heating of the heating plate (14); The exhaust fan (7) is arranged at the rear side of the outer casing (5) to remove water vapor and residual heat from the cavity of the outer casing (5); the lighting lamp (6) is arranged at the top of the outer casing (5) for lighting; the heating plate (14) is supported by a bracket and uses electric heating to heat the crawler (15); The furnace body (16) is arranged in the baking machine. Except for the opening at the junction of the crawler (15) and the transmission gear (12), the rest of the parts are closed by the shell. The furnace body (16) includes: the lower end of the feed hopper (1), the built-in temperature sensor (2), the rotating gear ring (13), the heating plate (14) and the crawler (15). The crawler (15) is sleeved on the outside of the rotating gear ring (13). The number and arrangement of the rotating gear rings (13) make the crawler (15) have a horizontal part, behind the horizontal part is a downward slope part, behind the slope part is a vertical part, and the heating plate (14) is arranged below the horizontal part. There are two transmission teeth (12) arranged up and down, the upper transmission tooth (12) is close to the slope part of the crawler (15), and the lower transmission tooth (12) is close to the vertical part of the crawler (15); a winding rod (9) is arranged between the outer sides of the two transmission teeth (12); the upper transmission tooth (12) rotates counterclockwise, the lower transmission tooth rotates clockwise, and the winding rod (9) rotates counterclockwise; The rolling rod (9) is divided into two sections. The front section is a smooth rod connected to the transmission gear (12) and used to receive the dough transmitted by the transmission gear (12) and roll it. The rear section is fixedly provided with a slider in the circumferential direction. A spiral groove is provided around the rolling rod sleeve (8). The slider on the rolling rod (9) is adapted to the shape and size of the spiral groove and can slide along the spiral groove. During the sliding process, the rolling rod (9) can be extended and rotated in the rolling rod sleeve (8). The rolling rod (9) is driven by a motor.

2. A quinoa roll baking device according to claim 1, characterized in that: The material outlet of the feed hopper (1) is set to be a mesh type and is adjacent to the horizontal upper left part of the crawler (15); a feeding reamer is arranged at a continuous cylindrical distance from the material outlet, and the feeding reamer is driven by a small independent motor to realize spiral feeding.

3. The quinoa roll baking device according to claim 1, characterized in that: The rotating gear rings (13) are equipped with five in total, which rotate clockwise to support and drive the crawler belt (15) to move. The entire structure of the rotating gear rings (13), crawler belt (15) and heating plates (14) is located in the lower half of the furnace body (16).

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