Slurry box device capable of effectively separating pile foundation sediment

By designing a device including a conduit, air duct, air compressor, conveying pipe, discharge port, mud box, filter net and drive box, the problem of inseparable mud and sediment in the prior art is solved, effective sediment and mud separation is achieved, and hole cleaning efficiency and pile foundation hole formation quality are improved.

CN222788560UActive Publication Date: 2025-04-25SHANGHAI YUANTONG ROAD&BRIDGE ENG CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421633750.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-10
Publication Date
2025-04-25
Estimated Expiration
2034-07-10

AI Technical Summary

Technical Problem

The existing pile foundation sediment cleaning device cannot effectively separate mud from sediment, resulting in mud waste and sediment reflow, affecting the hole cleaning efficiency and the quality of the pile foundation pore formation.

Method used

A device including a conduit, air duct, air compressor, conveying pipe, discharge port, mud box, filter net and drive box is designed. High-pressure air flow is generated through the air compressor, and negative pressure is formed in the conduit. After mixing with the gas, the sediment is separated and enters the sediment box through the filter net.

Benefits of technology

The effective separation of sediment and mud is achieved, the waste of mud and sediment reflow is avoided, the hole cleaning efficiency and the quality of the pile foundation are improved, and the bumps are knocked and unblocked through the driving rod to avoid filter clogging.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222788560U_ABST
    Figure CN222788560U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of constructional engineering, and discloses a slurry box device capable of effectively separating pile foundation sediment. Comprising a pile hole body and further comprises a guide pipe arranged in the pile hole body and used for discharging sediment, an air pipe used for conveying compressed air is arranged at the top of the guide pipe, an air compressor body used for compressing air is arranged at one end of the air pipe, and a conveying pipe used for conveying the sediment is arranged on the outer side of the guide pipe. Sediment is filtered and separated through the filter screen, slurry enters the slurry box body through the filter screen, and the sediment falls into the sediment box, so that the sediment and the slurry are separated, and the problem that pile foundation sediment and mud flow back into a pile foundation hole due to the fact that the sediment and the mud are not settled in time in the prior art is solved. And the driving rod drives the convex block to rotate, so that the convex block knocks and dredges the filter screen, and the problem of blockage of the filter screen is avoided.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of construction engineering, in particular to a mud box device for effectively separating pile foundation sediment. Background Art

[0002] As an important part of foundation and foundation engineering, pile foundation is an engineering measure to bear and transfer building loads on soft soil foundation. It mainly consists of three parts: pile body, pile neck and pile bottom. The pile body transfers the load from the ground to the more solid soil or rock layer.

[0003] During pile foundation construction, unreacted cement slurry will remain at the bottom of the pit to form sediment. Therefore, a sediment cleaning device is needed to deal with the sediment in the pile foundation. During use, the existing sediment cleaning device usually extracts the mud and sediment at the same time, and cannot separate the mud and sediment, resulting in mud waste. In the past, pile foundation sediment and mud were easy to flow back into the pile foundation hole due to untimely sedimentation, which reduced the hole cleaning efficiency, increased the hole cleaning time, and easily caused the risk of hole collapse or hole expansion, affecting the quality of pile foundation hole formation.

[0004] Therefore, it is necessary to provide a new mud box device for effectively separating pile foundation sediment to solve the above technical problems. Utility Model Content

[0005] The utility model aims to provide a mud box device for effectively separating pile foundation sediment, so as to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above purpose, the utility model provides the following technical solution: a mud box device for effectively separating pile foundation sediment, comprising a pile hole body, and also comprising:

[0007] A conduit is arranged inside the pile hole body for discharging sediment, a duct for conveying compressed air is arranged on the top of the conduit, an air compressor body for compressing air is arranged at one end of the duct, and a conveying pipe for conveying sediment is arranged on the outside of the conduit;

[0008] A discharge port for discharging sediment is arranged at one end of the conveying pipe, a mud box body is arranged at the bottom of the discharge port, a filter screen for separating sediment and mud is arranged on the top of the mud box body, a baffle is arranged on the outside of the filter screen, and a drive box is arranged on one side of the mud box body.

[0009] Preferably, a sediment box for storing sediment is provided on one side of the mud box body, and a storage box for storing mud is connected to one side of the mud box body.

[0010] Preferably, a discharge pipe is provided on one side of the storage box, and one end of the discharge pipe is communicated with the top of the pile hole body.

[0011] Preferably, a baffle is fixedly connected to one side of the discharge port to prevent sediment from falling.

[0012] Preferably, a motor is fixed to one side of the driving box, an output end of the motor is fixedly connected to a first pulley, and an outer side of the first pulley is connected to a second pulley via a belt drive.

[0013] Preferably, one side of the first pulley and the second pulley is fixedly connected to a driving rod, the outer side of the driving rod is fixedly connected to a plurality of sets of fixing sleeves, and the outer side of the fixing sleeve is fixedly connected to a protrusion for knocking and unblocking the filter.

[0014] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0015] The utility model discloses filtering and separating mud sediment from sediment through the filter screen, mud enters the interior of the mud box body through the filter screen, and sediment falls into the interior of the sediment box, thereby achieving the effect of separating sediment from mud, avoiding the problem that pile foundation sediment and mud flow back into the pile foundation hole due to untimely precipitation in the past, and driving the fixing sleeve to rotate by the driving rod to rotate the multiple groups of protrusions, so that the protrusions knock and dredge the filter screen, thereby avoiding the problem of clogging of the filter screen. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 A schematic structural diagram of a preferred embodiment of a mud box device for effectively separating pile foundation sediment provided by the utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the mud box in the utility model;

[0018] Figure 3 This is a schematic diagram of the structure of the drive box in the utility model;

[0019] Figure 4 It is a structural schematic diagram of the conduit in the utility model.

[0020] In the figure: 1, pile hole body; 2, conduit; 3, air duct; 4, air compressor body; 5, conveying pipe; 6, discharge port; 7, mud box body; 8, filter screen; 9, baffle; 10, sediment box; 11, storage box; 12, discharge pipe; 13, drive box; 14, partition; 15, motor; 16, first pulley; 17, second pulley; 18, drive rod; 19, fixing sleeve; 20, bump. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-4 As shown, a mud box device for effectively separating pile foundation sediment comprises a pile hole body 1, wherein a conduit 2 is arranged inside the pile hole body 1, through which the sediment is conveniently discharged later, an air duct 3 is arranged on the top of the conduit 2, through which compressed air can be transported, an air compressor body 4 is arranged at one end of the air duct 3, the air compressor body 4 is the prior art and can compress air, a conveying pipe 5 is arranged on the outside of the conduit 2, through which the sediment can be transported, a discharge port 6 is arranged at one end of the conveying pipe 5, through which the sediment can be discharged, a mud box body 7 is arranged at the bottom of the discharge port 6, a filter screen 8 is arranged on the top of the mud box body 7, through which the sediment and mud can be separated, a baffle 9 is arranged on the outside of the filter screen 8, and a drive box 13 is arranged on one side of the mud box body 7.

[0023] refer to Figure 2 and Figure 4 As shown, a sediment box 10 is provided on one side of the mud box body 7, through which sediment can be stored, a storage box 11 is connected to one side of the mud box body 7, through which mud can be stored, a discharge pipe 12 is provided on one side of the storage box 11, one end of the discharge pipe 12 is connected to the top of the pile hole body 1, and a partition 14 is fixedly connected to one side of the discharge port 6 to prevent sediment from falling.

[0024] refer to Figure 3 As shown, a motor 15 is fixed to one side of the drive box 13, and a first pulley 16 is fixedly connected to the output end of the motor 15. The outer side of the first pulley 16 is connected to the second pulley 17 through a belt transmission. A driving rod 18 is fixedly connected to one side of the first pulley 16 and the second pulley 17. A plurality of groups of fixed sleeves 19 are fixedly connected to the outer side of the driving rod 18. A protrusion 20 for knocking and dredging the filter 8 is fixedly connected to the outer side of the fixed sleeve 19. The motor 15 is started to drive the first pulley 16 and the second pulley 17 to rotate, so that the driving rod 18 drives the fixed sleeve 19 to rotate, and the plurality of groups of protrusions 20 are rotated, so that the protrusions 20 knock and dredge the filter 8, thereby avoiding the problem of clogging of the filter 8.

[0025] Working principle: When the device is in use, the air is compressed by the air compressor body 4, and the compressed air enters the pile hole body 1 through the air duct 3 and the conduit 2. The high-pressure gas is mixed with the mud to form a slurry-gas mixture with a density lower than that of the mud in the conduit 2. The slurry-gas mixture rises due to its small specific gravity, forming a negative pressure in the conduit 2. The mud below rises under the negative pressure, and is continuously replenished under the combined action of the air pressure momentum. After the mud and gas form an air-slurry mixture, they continue to rise, thus forming a flow. Because the cross-sectional area inside the conduit 2 is smaller than the annular cross-sectional area between the outer wall of the conduit 2 and the pile wall, a flow velocity and flow rate reverse flow is formed. Circulation, the conduit 2 carries the sediment back out, the conduit 2 pours the sediment into the discharge port 6, the sediment falls onto the filter screen 8, the sediment is filtered and separated from the mud sediment through the filter screen 8, the mud enters the mud box body 7 through the filter screen 8, the sediment falls into the sediment box 10, thereby separating the sediment from the mud, the starting motor 15 drives the first pulley 16 and the second pulley 17 to rotate, the driving rod 18 drives the fixed sleeve 19 to rotate, and the multiple groups of protrusions 20 rotate, so that the protrusions 20 knock and dredge the filter screen 8 to avoid the problem of clogging of the filter screen 8.

[0026] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A mud box device for effectively separating pile foundation sediment, comprising a pile hole body (1), characterized in that: Also includes: A conduit (2) is arranged inside the pile hole body (1) for discharging sediment, a duct (3) for conveying compressed air is arranged at the top of the conduit (2), an air compressor body (4) for compressing air is arranged at one end of the duct (3), and a conveying pipe (5) for conveying sediment is arranged outside the conduit (2); A discharge port (6) for discharging sediment is arranged at one end of the conveying pipe (5), a mud box body (7) is arranged at the bottom of the discharge port (6), a filter screen (8) for separating sediment from mud is arranged at the top of the mud box body (7), a baffle (9) is arranged on the outside of the filter screen (8), and a drive box (13) is arranged on one side of the mud box body (7).

2. A slurry box device for effectively separating pile foundation sediment according to claim 1, characterized in that: A sediment box (10) for storing sediment is provided on one side of the mud box body (7), and a storage box (11) for storing mud is connected to one side of the mud box body (7).

3. A slurry box device for effectively separating pile foundation sediment according to claim 2, characterized in that: A discharge pipe (12) is provided on one side of the storage box (11), and one end of the discharge pipe (12) is communicated with the top of the pile hole body (1).

4. A slurry box device for effectively separating pile foundation sediment according to claim 1, characterized in that: A partition (14) is fixedly connected to one side of the discharge port (6) to prevent sediment from falling.

5. A slurry box device for effectively separating pile foundation sediment according to claim 1, characterized in that: A motor (15) is fixed on one side of the driving box (13); an output end of the motor (15) is fixedly connected to a first belt pulley (16); and an outer side of the first belt pulley (16) is connected to a second belt pulley (17) via a belt transmission.

6. A mud box device for effectively separating pile foundation sediment according to claim 5, characterized in that: A driving rod (18) is fixedly connected to one side of the first belt pulley (16) and the second belt pulley (17); a plurality of sets of fixing sleeves (19) are fixedly connected to the outer side of the driving rod (18); and a protrusion (20) for knocking and unblocking the filter screen (8) is fixedly connected to the outer side of the fixing sleeve (19).