Potato pulp and residue separator convenient to disassemble and clean
By designing detachable conveying components and secondary filtration components in the potato sludge separator, the problems of poor separation effect and inconvenient external pipe cleaning in the prior art are solved, and more efficient slurry separation and convenient maintenance are achieved.
Patent Information
- Application Number
- CN202421643642.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-12
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-12
AI Technical Summary
The existing slurry separators have not been able to effectively separate the slurry after secondary separation, and the use effect is poor, and the external pipe is not convenient for disassembly and cleaning.
A potato sludge separator including a conveying assembly and a secondary filtration assembly is designed. The conveying assembly is convenient for cleaning by providing a removable first outer tube and a second outer tube; the secondary filter assembly is more thoroughly separated by a filter bag and a limiting unit arranged on the side of the separation cylinder.
It achieves more efficient slurry separation, cleaner slurry separation, better slurry production effect, and through a detachable design, the cleaning and maintenance of the equipment is facilitated.
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Figure CN222788596U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of separators, in particular to a potato pulp-residue separator which is convenient for disassembly and cleaning. Background Art
[0002] A slurry separator is a device used to separate solids from liquids in a suspension. When starch needs to be extracted from a potato slurry mixture, a slurry separator is used to separate the slurry mixture. Slurry separators on the market usually achieve slurry separation by filtering and screening.
[0003] Publication (announcement) number: CN218485387U discloses a slurry separator capable of secondary separation, comprising a frame and a first separation device and a second separation device mounted on the frame; a first separation chamber is provided in the first separation device, and a second separation chamber is provided in the second separation device; the first separation chamber and the second separation chamber are driven by a driving device. The utility model provides a slurry separator capable of secondary separation, which provides a first separation device and a second separation device on the frame, and separates the slurry mixture of potatoes once through the first separation chamber provided in the first separation device, and then introduces it into the second separation device for secondary separation, and finally utilizes the secondary slag after the secondary separation, so that the extraction efficiency of starch is high.
[0004] Although the above scheme has the advantage of utilizing secondary slag, it only separates the slag twice, and the slurry is not separated, so the use effect is poor. Moreover, the outer tube for the secondary separation of slag and slurry in the above scheme is fixed, which is not convenient for disassembly and cleaning. For this reason, we propose a potato slurry separator that is easy to disassemble and clean. Utility Model Content
[0005] The main purpose of the utility model is to provide a potato pulp-residue separator which is easy to disassemble and clean. By setting up a conveying component, the problem that the outer tube for secondary separation of the slurry in the above-mentioned scheme is fixed and inconvenient to disassemble and clean is solved. By setting up a secondary filtering component, the problem that although the above-mentioned scheme has the advantage of utilizing the secondary slag material, it only separates the slag material twice, the slurry is not separated, and the use effect is poor is solved.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A potato pulp-residue separator that is convenient for disassembly and cleaning, comprising a mounting frame, a feed pipe arranged on the top of the mounting frame, a first separation cylinder arranged on the side of the feed pipe, and a second separation cylinder arranged at the bottom of the first separation cylinder, and further comprising:
[0008] A conveying assembly, wherein the conveying assembly is arranged between the feed pipe, the first separation cylinder and the second separation cylinder;
[0009] The conveying assembly includes a first outer tube disposed between the feed tube and the first separation tube, and a second outer tube disposed between the middle of the first outer tube and the second separation tube, a tee is disposed in the middle of the first outer tube, and a connecting unit is disposed between the tee port and the first outer tube;
[0010] A secondary filter assembly, wherein the secondary filter assembly is arranged on a side of the mounting frame;
[0011] The secondary filtering assembly comprises a first separation unit disposed on the side of the first separation cylinder and a second separation unit disposed on the side of the second separation cylinder, and the second separation unit has the same structure as the first separation unit.
[0012] Preferably, an L-shaped plate is arranged opposite to the top of the feed pipe, and a cover plate is arranged inside the L-shaped plate.
[0013] Preferably, the diameter of the second outer tube is smaller than the diameter of the first outer tube.
[0014] Preferably, the connecting unit includes a slot arranged at the port of the three-way pipe and a screw threadedly connected to the side wall of the slot, the port of the first outer tube is installed with a plug matching the size of the slot, and the outer wall of the plug is provided with a groove matching the size of the end of the screw.
[0015] Preferably, the first separation unit comprises a filter bag installed at one end of a delivery pipe on the side wall of the first separation cylinder and arranged at the other end of the delivery pipe, and a limiting unit is arranged between the delivery pipe and the filter bag.
[0016] Preferably, the limiting unit comprises a fixed pipe installed at the end of the delivery pipe, a connecting pipe arranged inside the fixed pipe, and one end, and the other end of the connecting pipe is installed at the end of the filter bag;
[0017] The tube wall of the fixed tube is provided with a movable groove, a positioning rod is movably provided inside the movable groove, a limiting ring is installed on the surface of the positioning rod, a reset piece is provided on the top of the limiting ring, a positioning groove matched with the size of the end of the positioning rod is opened on the outer wall of the connecting tube, and a threaded cylinder is threadedly connected to the outer wall of the fixed tube.
[0018] Preferably, three belts are arranged on the outside of the main shaft of the first separation cylinder.
[0019] Preferably, a water inlet hole is opened on the side of the feed pipe, and a water inlet pipe is installed at the water inlet hole.
[0020] Compared with the prior art, the utility model has the following beneficial effects:
[0021] 1. In the utility model, through the conveying assembly, when the first outer tube and the second outer tube need to be cleaned, the first outer tube is rotated to separate its two ends from the feed tube and the first separation cylinder, and then the multiple screws are rotated to separate it from the groove, thereby releasing the limit on the insertion tube, and the first outer tube can be disassembled by pulling it outward, and the first outer tube is separated from the second outer tube, so as to facilitate the cleaning of the first outer tube and the second outer tube.
[0022] Second, in the utility model, by setting up the secondary filtering assembly, the potato slurry cooperates with the feed pipe, the first outer pipe and the second outer pipe to enter the first separation cylinder and the second separation cylinder respectively for initial separation, and then cooperates with the conveying pipe to enter the filter bag for separation again, thereby improving the separation effect, making the slurry separation cleaner and the slurry discharge effect better;
[0023] When the filter bag needs to be replaced or cleaned, the staff will rotate the threaded barrel to make the outer surface of the eye fixing tube slide and separate from the outer end of the positioning rod, and cooperate with the reset member and the limit ring to reset the positioning rod so that the end of the positioning rod is separated from the positioning groove, thereby releasing the limit on the connecting tube. The filter bag can be removed by pulling it outward. When installing the filter bag, the connecting tube at the end of the filter bag is placed inside the conveying pipe, and then the threaded barrel is rotated to make it slide along the surface of the fixed tube. During the movement, the threaded barrel will squeeze the top of the positioning rod to make it move toward the inside of the fixed tube, so that the end of the positioning rod is engaged with the positioning groove, thereby limiting and fixing the filter bag, making it convenient to clean or replace it. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a front view schematic diagram of the overall three-dimensional structure of the utility model;
[0025] Figure 2 For this utility model Figure 1 The enlarged structural diagram at A in the middle;
[0026] Figure 3 It is a top view of the utility model;
[0027] Figure 4 For this utility model Figure 3 The enlarged structural diagram at the middle BB;
[0028] Figure 5 For this utility model Figure 4 The enlarged structural diagram at C in the middle;
[0029] Figure 6 It is a schematic diagram of the overall three-dimensional structure of the utility model from a rear view.
[0030] In the figure:
[0031] 1. Mounting frame;
[0032] 2. Feed pipe; 21. L-shaped plate; 22. Cover plate;
[0033] 3. First separation cylinder; 31. Main shaft; 32. Belt;
[0034] 4. Second separation cylinder;
[0035] 5. Conveying assembly; 51. First outer tube; 52. Second outer tube; 53. Three-way tube; 54. Connecting unit; 541. Screw; 542. Insert tube;
[0036] 6. Secondary filtration assembly; 61. First separation unit; 611. Delivery pipe; 612. Filter bag; 613. Limiting unit; 6131. Fixing pipe; 6132. Connecting pipe; 6133. Positioning rod; 6134. Limiting ring; 6135. Reset member; 6136. Threaded cylinder; 62. Second separation unit;
[0037] 7. Water inlet pipe. DETAILED DESCRIPTION
[0038] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0039] Embodiment 1: Figure 1-6 As shown, a potato pulp-residue separator that is easy to disassemble and clean includes a mounting frame 1, a feed pipe 2 arranged on the top of the mounting frame 1, a first separation cylinder 3 arranged on the side of the feed pipe 2, and a second separation cylinder 4 arranged at the bottom of the first separation cylinder 3, and also includes:
[0040] A conveying assembly 5, which is disposed between the feed pipe 2, the first separation cylinder 3 and the second separation cylinder 4;
[0041] The conveying assembly 5 includes a first outer tube 51 disposed between the feed tube 2 and the first separation tube 3, and a second outer tube 52 disposed between the middle of the first outer tube 51 and the second separation tube 4. A tee 53 is disposed in the middle of the first outer tube 51, and a connecting unit 54 is disposed between the end of the tee 53 and the first outer tube 51. Both ends of the first outer tube 51 and the first separation tube 3 and the feed tube 2, and the second outer tube 52 and the second separation tube 4 and the tee 53 are all connected by threads, and sealing gaskets are disposed at the connections.
[0042] A secondary filter assembly 6, which is arranged on the side of the mounting frame 1;
[0043] The secondary filtering assembly 6 includes a first separation unit 61 disposed on the side of the first separation cylinder 3 and a second separation unit 62 disposed on the side of the second separation cylinder 4 . The second separation unit 62 has the same structure as the first separation unit 61 .
[0044] Among them, an L-shaped plate 21 is relatively arranged on the top of the feeding pipe 2, and a cover plate 22 is arranged inside the L-shaped plate 21. The cover plate 22 is one-third the size of the feeding port of the feeding pipe 2 to prevent water from splashing out and make feeding safer.
[0045] The diameter of the second outer tube 52 is smaller than that of the first outer tube 51 , and the pressure is increased, so that the slag-slurry separation is cleaner, the slurry discharge effect is better, and no slag is left.
[0046] Among them, the connecting unit 54 includes a slot arranged at the port of the tee pipe 53, a screw 541 threadedly connected to the side wall of the slot, and the port of the first outer tube 51 is installed with a plug 542 adapted to the size of the slot, and the outer wall of the plug 542 is provided with a groove adapted to the size of the end of the screw 541. Preferably, there are multiple screws 541, and the multiple screws 541 are arranged in a circular array at the port of the tee pipe 53.
[0047] When it is necessary to clean the first outer tube 51 and the second outer tube 52, firstly, the first outer tube 51 is rotated to separate its two ends from the feed tube 2 and the first separation cylinder 3, and then the plurality of screws 541 are rotated to separate it from the groove, thereby releasing the limit on the insert tube 542, and the first outer tube 51 can be removed by pulling it outward, and the first outer tube 51 and the second outer tube 52 are separated, thereby facilitating the cleaning of the first outer tube 51 and the second outer tube 52.
[0048] Embodiment 2: Figure 1-6 As shown, a potato pulp-residue separator that is easy to disassemble and clean includes a mounting frame 1, a feed pipe 2 arranged on the top of the mounting frame 1, a first separation cylinder 3 arranged on the side of the feed pipe 2, and a second separation cylinder 4 arranged at the bottom of the first separation cylinder 3, and also includes:
[0049] A conveying assembly 5, which is disposed between the feed pipe 2, the first separation cylinder 3 and the second separation cylinder 4;
[0050] The conveying assembly 5 includes a first outer tube 51 disposed between the feed tube 2 and the first separation tube 3, and a second outer tube 52 disposed between the middle of the first outer tube 51 and the second separation tube 4. A tee 53 is disposed in the middle of the first outer tube 51, and a connecting unit 54 is disposed between the end of the tee 53 and the first outer tube 51.
[0051] A secondary filter assembly 6, which is arranged on the side of the mounting frame 1;
[0052] The secondary filtering assembly 6 includes a first separation unit 61 disposed on the side of the first separation cylinder 3 and a second separation unit 62 disposed on the side of the second separation cylinder 4 . The second separation unit 62 has the same structure as the first separation unit 61 .
[0053] The first separation unit 61 includes one end of a delivery pipe 611 installed on the side wall of the first separation cylinder 3 and a filter bag 612 arranged at the other end of the delivery pipe 611 . A limiting unit 613 is arranged between the delivery pipe 611 and the filter bag 612 .
[0054] The limiting unit 613 includes a fixed pipe 6131 installed at the end of the delivery pipe 611, a connecting pipe 6132 arranged inside the fixed pipe 6131, and one end of the connecting pipe 6132 is installed at the end of the filter bag 612;
[0055] The tube wall of the fixed tube 6131 is provided with a movable groove, and a positioning rod 6133 is movably provided inside the movable groove. A limit ring 6134 is installed on the surface of the positioning rod 6133, and a reset piece 6135 is provided on the top of the limit ring 6134. The outer wall of the connecting tube 6132 is provided with a positioning groove matched with the end size of the positioning rod 6133. The outer wall of the fixed tube 6131 is threadedly connected with a threaded tube 6136. Preferably, the reset piece 6135 is a reset spring. One end of the positioning rod 6133 extends through and extends to the outside of the fixed tube 6131, and the top of the positioning rod 6133 is provided with a chamfered surface. A sealing rubber ring is provided between the fixed tube 6131 and the connecting tube 6132.
[0056] Among them, three belts 32 are arranged outside the main shaft 31 of the first separation cylinder 3 to prevent the belts 32 from idling or getting stuck.
[0057] Among them, a water inlet hole is opened on the side of the feed pipe 2, and a water inlet pipe 7 is installed at the water inlet hole. There is only one water inlet pipe 7, which is easier to match with the faucet on site.
[0058] When in use, the potato slurry passes through the feed pipe 2, the first outer tube 51 and the second outer tube 52 respectively into the first separation cylinder 3 and the second separation cylinder 4 for initial separation, and then enters the filter bag 612 through the conveying pipe 611 for separation again, which improves the separation effect, makes the slurry separation cleaner, and has a better slurry discharge effect. When the filter bag 612 needs to be replaced or cleaned, the staff rotates the threaded cylinder 6136 to slide the outer surface of the eye fixing tube 6131 and separate it from the outer end of the positioning rod 6133, and cooperates with the reset member 6135 and the limit ring 6134 to reset the positioning rod 6133, so that the positioning rod 6133 is reset. When the filter bag 612 is installed, the connecting pipe 6132 at the end of the filter bag 612 is placed inside the delivery pipe 611, and then the threaded cylinder 6136 is rotated to slide along the surface of the fixed pipe 6131. During the movement, the threaded cylinder 6136 squeezes the top of the positioning rod 6133 to make it move toward the inside of the fixed pipe 6131, so that the end of the positioning rod 6133 is engaged with the positioning groove, thereby limiting and fixing the filter bag 612, which is convenient for cleaning or replacement.
Claims
1. A potato pulp-residue separator that is easy to disassemble and clean, comprising a mounting frame (1), a feed pipe (2) arranged on the top of the mounting frame (1), a first separation cylinder (3) arranged on the side of the feed pipe (2), and a second separation cylinder (4) arranged at the bottom of the first separation cylinder (3), characterized in that: Also includes: A conveying assembly (5), wherein the conveying assembly (5) is arranged between the feed pipe (2), the first separation cylinder (3) and the second separation cylinder (4); The conveying assembly (5) comprises a first outer tube (51) arranged between the feed tube (2) and the first separation tube (3), and a second outer tube (52) arranged between the middle of the first outer tube (51) and the second separation tube (4); a tee tube (53) is arranged in the middle of the first outer tube (51), and a connecting unit (54) is arranged between a port of the tee tube (53) and the first outer tube (51); A secondary filter assembly (6), wherein the secondary filter assembly (6) is arranged on a side of the mounting frame (1); The secondary filtering assembly (6) comprises a first separation unit (61) arranged on the side of the first separation cylinder (3) and a second separation unit (62) arranged on the side of the second separation cylinder (4); the second separation unit (62) has the same structure as the first separation unit (61).
2. The potato pulp-residue separator that is easy to disassemble and clean according to claim 1 is characterized in that: An L-shaped plate (21) is arranged opposite to the top of the feed pipe (2), and a cover plate (22) is arranged inside the L-shaped plate (21).
3. The potato pulp-residue separator that is easy to disassemble and clean according to claim 2 is characterized in that: The diameter of the second outer tube (52) is smaller than the diameter of the first outer tube (51).
4. The potato pulp-residue separator that is easy to disassemble and clean according to claim 3 is characterized in that: The connection unit (54) comprises a slot arranged at the end of the three-way pipe (53), and a screw (541) threadedly connected to the side wall of the slot; the port of the first outer tube (51) is provided with an insert (542) matching the size of the slot; the outer wall of the insert (542) is provided with a groove matching the size of the end of the screw (541).
5. The potato pulp-residue separator that is easy to disassemble and clean according to claim 4, characterized in that: The first separation unit (61) comprises one end of a delivery pipe (611) mounted on the side wall of the first separation cylinder (3) and a filter bag (612) arranged at the other end of the delivery pipe (611), wherein a limit unit (613) is arranged between the delivery pipe (611) and the filter bag (612).
6. The potato pulp-residue separator that is easy to disassemble and clean according to claim 5, characterized in that: The limiting unit (613) comprises a fixed tube (6131) installed at the end of the delivery tube (611), one end of a connecting tube (6132) arranged inside the fixed tube (6131), and the other end of the connecting tube (6132) is installed at the end of the filter bag (612); The tube wall of the fixed tube (6131) is provided with a movable groove, a positioning rod (6133) is movably arranged inside the movable groove, a limiting ring (6134) is installed on the surface of the positioning rod (6133), and a reset piece (6135) is arranged on the top of the limiting ring (6134), and a positioning groove matching the size of the end of the positioning rod (6133) is opened on the outer wall of the connecting tube (6132), and a threaded cylinder (6136) is threadedly connected to the outer wall of the fixed tube (6131).
7. The potato pulp-residue separator that is easy to disassemble and clean according to claim 6, characterized in that: Three belts (32) are arranged on the outside of the main shaft (31) of the first separation cylinder (3).
8. The potato pulp-residue separator that is easy to disassemble and clean according to claim 7, characterized in that: A water inlet hole is provided on the side of the feed pipe (2), and a water inlet pipe (7) is installed at the water inlet hole.
Citation Information
Patent Citations
Slag-slurry separator capable of realizing secondary separation
CN218485387U