Integrated mobile equipment for emergency processing of rice

Abstract

The utility model relates to the technical field of grain processing, in particular to integrated mobile equipment for emergency processing of rice. The integrated mobile equipment for emergency processing of rice does not need to be fixedly mounted on the ground, can be conveniently packaged and sold, is convenient to move, can be moved to a site at any time to process rice especially under the conditions of natural disasters, wars and the like, and can be used for processing rice without moving the rice to a factory; more convenience and quickness are realized. The equipment is high in integration level, can be transferred to a designated place for machining in a short time, meets the requirement of emergency machining, and can guarantee the machining quality and efficiency. During use, all the mechanisms can be controlled to work on the control cabinet, parameter information representing all the working states is displayed through the display screen, material transfer between the two-stage rice rubbing machine is completed through the first pipe chain machine and the second pipe chain machine, additional transfer without shutdown is not needed, the rice rubbing efficiency is greatly improved, and the rice quality is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of grain processing, in particular to an integrated mobile device for emergency rice processing. Background Art

[0002] Food is the foundation of human survival. Some food can be eaten directly after harvest, but most food needs to be processed before it can be eaten. For example, rice can be fed directly to poultry, but it must be processed into rice before it can be eaten by humans.

[0003] The existing processing needs for large-scale rice production require that large-scale production equipment of each process be installed in a professional factory building in combination with civil engineering. However, if an abnormal situation occurs, such as war or natural disasters, the rice processing plant cannot be relocated as a whole in a short period of time, and it will not be able to respond to the requirements of emergency processing in a timely manner. In addition, a lot of smoke and dust is generated during the rice kneading process, which affects the respiratory health of the workers. Therefore, it is necessary to design a new integrated mobile device for emergency rice processing. Utility Model Content

[0004] In view of the defects in the prior art, the utility model provides an integrated mobile device for emergency rice processing.

[0005] The technical solution adopted by the utility model is: an integrated mobile device for emergency rice processing, comprising a frame, a control cabinet is arranged on the frame, and a feeding mechanism, a feeding mechanism, a rice rolling mechanism and a packaging mechanism are arranged on the frame in sequence; it also comprises a conveying mechanism, the conveying mechanism comprises a first tube chain machine and a second tube chain machine connected to the control cabinet, a first feed port, a first discharge port, a second feed port and a second discharge port are arranged in sequence on the pipeline of the first tube chain machine, and a third feed port, a third discharge port, a fourth feed port and a fourth discharge port are arranged in sequence on the pipeline of the second tube chain machine; the first feed port cooperates with the feeding mechanism, the first discharge port, the second feed port, the third feed port and the third discharge port cooperate with the rice rolling mechanism, the second discharge port cooperates with a color sorter, the discharge end of the color sorter corresponds to the position of the fourth feed port, and the fourth discharge port corresponds to the position of the packaging mechanism.

[0006] In order to better realize the utility model, the feeding mechanism includes a stone remover connected to a control cabinet, a feed hopper is arranged on the top of the stone remover, and the discharge end at the bottom corresponds to the position of the first feed port; the feed hopper is also equipped with an electric hopper gate connected to the control cabinet.

[0007] In order to better realize the utility model, the rice rubbing mechanism includes a first-level rice rubbing machine and a second-level rice rubbing machine, the position of the first discharge port corresponds to the position of the feed end of the first-level rice rubbing machine, and the position of the third feed port corresponds to the position of the discharge end of the first-level rice rubbing machine; the position of the third discharge port corresponds to the position of the feed end of the second-level rice rubbing machine, and the position of the second feed port corresponds to the position of the discharge end of the second-level rice rubbing machine.

[0008] In order to better realize the utility model, the first-level rice rubbing machine and the second-level rice rubbing machine are respectively equipped with a first electrically controlled pressure door and a second electrically controlled pressure door connected to the control cabinet.

[0009] In order to better realize the utility model, it also includes a dust removal mechanism, which includes a first pulse dust collector. The upper part of the first pulse dust collector is connected to the stone remover, and the lower part is connected to the slag outlet of the first-level rice rubbing machine; a first exhaust fan is also connected to the upper part of the first pulse dust collector near the top, a first air inlet pipe is connected to the top, and a slag discharge mechanism is connected to the bottom of the first pulse dust collector.

[0010] In order to better realize the utility model, the dust removal mechanism also includes a second pulse dust collector, the upper part of the second pulse dust collector is connected to the color sorter, and the lower part is connected to the slag outlet of the secondary rice rubbing machine; a second exhaust fan is connected to the upper part of the second pulse dust collector near the top, the top is connected to the second air inlet pipe, and the bottom of the second pulse dust collector is connected to the slag discharge mechanism; the top of the color sorter is connected to the third air inlet pipe.

[0011] In order to better realize the utility model, an air compressor connected to the control cabinet is also installed on the frame, and the air compressor is connected to an air inlet pipe. The first air inlet pipe, the second air inlet pipe and the third air inlet pipe are all connected to the air inlet pipe.

[0012] In order to better realize the utility model, the slag discharge mechanism includes a first auger conveying pipe, a second auger conveying pipe and a third auger conveying pipe, one end of the third auger conveying pipe is equipped with a third auger motor, and a slag discharge port is arranged on the third auger conveying pipe; one end of the first auger conveying pipe is equipped with the first auger motor, and the other end is connected to the side of the third auger conveying pipe, and the bottom of the first pulse dust collector is connected to the first auger conveying pipe and is close to the first auger motor; one end of the second auger conveying pipe is equipped with the second auger motor, and the other end is connected to the side of the third auger conveying pipe, and the bottom of the second pulse dust collector is connected to the second auger conveying pipe and is close to the second auger motor.

[0013] In order to better realize the utility model, it also includes a fourth auger conveying pipe, one end of which is equipped with a fourth auger motor, and a material selection outlet is arranged on the fourth auger conveying pipe; a fifth auger conveying pipe is also equipped at the lower part of the color sorter, one end of the fifth auger conveying pipe is equipped with a fifth auger motor, and the other end is connected to the side of the fourth auger conveying pipe; a material selection inlet is arranged on the fifth auger conveying pipe.

[0014] In order to better realize the utility model, a universal movable roller for easy movement is arranged at the bottom of the frame.

[0015] The beneficial effects of the utility model are embodied in that the integrated mobile device for emergency rice processing of the utility model can control the work of each mechanism on the control cabinet through the cooperation of the frame, control cabinet, feeding mechanism, feeding mechanism, rice rubbing mechanism, packaging mechanism, first tube chain machine and second tube chain machine, etc., and the parameter information representing the working status of each mechanism can be displayed on the display screen during use, and the material transfer between the two-stage rice rubbing machines is completed through the first tube chain machine and the second tube chain machine, and no additional transfer is required to stop the machine; under the control of the control cabinet, each mechanism completes the entire rice production process in sequence and continuously, greatly improving the efficiency of rice rubbing and the quality of rice. The equipment does not need to be fixedly installed on the ground, and can be convenient for the whole set of equipment to be packaged and sold, and is convenient to move, especially in the case of natural disasters, wars and the like, it can be moved to the site at any time for rice processing, and it is not necessary to move the rice to the factory for processing, which is more convenient. The equipment has a high degree of integration and can be transferred to a designated location for processing in a short time, meeting the requirements of emergency processing, and the processing quality and efficiency can be guaranteed. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the specific implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the specific implementation or the prior art description. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, each element or part is not necessarily drawn according to the actual scale.

[0017] Figure 1 A schematic diagram of the structure of an integrated mobile device for emergency rice processing according to the utility model;

[0018] Figure 2 This is a schematic diagram of the structure of an integrated mobile device for emergency rice processing of the utility model;

[0019] Figure 3 A structural schematic diagram of the bottom of the integrated mobile device for emergency rice processing of the utility model;

[0020] Figure 4A structural schematic diagram of the main components of the integrated mobile device for emergency rice processing of the utility model;

[0021] In the attached drawings, 1 is a control cabinet, 3 is an air compressor, 4 is a first exhaust fan, 5 is a second exhaust fan, 6 is a first tube chain machine, 7 is a second tube chain machine, 8 is a third auger motor, 9 is a first auger motor, 10 is a second auger motor, 11 is a first pulse dust collector, 12 is a fourth auger motor, 13 is a fifth auger motor, 14 is a second pulse dust collector, 15 is a packaging mechanism, 16 is a color sorter, and 17 is a secondary rice rubbing machine. , 18—second electrically controlled pressure door, 19—first-level rice rubbing machine, 20—first electrically controlled pressure door, 21—stone remover, 22—electrically controlled gate of hopper, 23—feed hopper, 24—slag discharge port, 25—material selection outlet, 26—first feed port, 27—first discharge port, 28—second feed port, 29—second discharge port, 30—third feed port, 31—third discharge port, 32—fourth feed port, 33—fourth discharge port. DETAILED DESCRIPTION

[0022] The following embodiments of the technical solution of the utility model are described in detail in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the utility model, and are therefore only used as examples, and cannot be used to limit the protection scope of the utility model.

[0023] In order to make the purpose, technical solutions and advantages of the embodiments of the present disclosure clearer, the technical solutions in the embodiments of the present disclosure will be clearly and completely described below in conjunction with the drawings in the embodiments of the present disclosure. Obviously, the described embodiments are part of the embodiments of the present disclosure, rather than all the embodiments. The components of the embodiments of the present disclosure described and shown in the drawings here can be arranged and designed in various different configurations.

[0024] In the description of the present disclosure, it should be noted that the orientation or positional relationship indicated by the terms "upper", "inner", etc. is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the disclosed product is usually placed when in use, and is only for the convenience of describing the present disclosure and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present disclosure. In addition, the terms "first", "second", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0025] In the description of the present disclosure, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "disposed" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present disclosure can be understood according to specific circumstances.

[0026] It should be noted that, unless otherwise specified, the technical terms or scientific terms used in this application should have the common meanings understood by technicians in the field of this utility model.

[0027] Example:

[0028] like Figures 1 to 4As shown, the integrated mobile device for emergency rice processing of the utility model includes a frame, a control cabinet 1 is arranged on the frame, and a feeding mechanism, a feeding mechanism, a rice rubbing mechanism and a packaging mechanism 15 are arranged on the frame in sequence; it also includes a conveying mechanism, which includes a first tube chain machine 6 and a second tube chain machine 7 connected to the control cabinet 1, and a first feed port 26, a first discharge port 27, a second feed port 28 and a second discharge port 29 are arranged on the pipeline of the first tube chain machine 6 in sequence, and a first feed port 26, a first discharge port 27, a second feed port 28 and a second discharge port 29 are arranged on the pipeline of the first tube chain machine 6 in sequence. The pipeline of the second tube chain machine 7 is provided with a third feed port 30, a third discharge port 31, a fourth feed port 32 and a fourth discharge port 33 in sequence; the first feed port 26 cooperates with the feeding mechanism, the first discharge port 27, the second feed port 28, the third feed port 30 and the third discharge port 31 cooperate with the rice rubbing mechanism, the second discharge port 29 is cooperated with the color sorter 16, the discharge end of the color sorter 16 corresponds to the position of the fourth feed port 32, and the fourth discharge port 33 corresponds to the position of the packaging mechanism 15. The utility model is an integrated mobile device for emergency rice processing. Through the cooperation of a frame, a control cabinet 1, a feeding mechanism, a feeding mechanism, a rice rubbing mechanism, a packaging mechanism 15, a first chain machine 6 and a second chain machine 7, when in use, each mechanism can be controlled to work on the control cabinet 1, and parameter information representing the working state of each mechanism can be displayed on a display screen. The material transfer between the two-stage rice rubbing machines is completed by the first chain machine 6 and the second chain machine 7, and no additional transfer is required to stop the machine; under the control of the control cabinet 1, each mechanism successively and continuously completes the entire rice making process, greatly improving the rice rubbing efficiency and the rice quality. This equipment does not need to be fixedly installed on the ground, and can be conveniently packaged and sold as a whole set of complete equipment, and is convenient to move, especially in the case of natural disasters, wars and the like, it can be moved to the site at any time for rice processing, and it is not necessary to move the rice to the factory for processing, which is more convenient. This equipment has a high degree of integration and can be transferred to a designated location for processing in a short time, meeting the requirements of emergency processing, and the processing quality and efficiency can be guaranteed.

[0029] Preferably, the feeding mechanism includes a stone remover 21 connected to the control cabinet 1, a feed hopper 23 is arranged on the top of the stone remover 21, and the discharge end at the bottom corresponds to the first feed port 26; the feed hopper 23 is also equipped with a hopper electric control gate 22 connected to the control cabinet 1. After such a design, the hopper electric control gate 22 is closed before the grain enters from the feed hopper 23, and the hopper electric control gate 22 is opened by the control cabinet 1 at the beginning of processing, so that the grain enters the stone remover 21 to screen out the stones, and the cleaned grain enters the first feed port 26 from the discharge end, and enters the primary rice rubbing machine 19 for rice rubbing along with the transportation of the first tube chain machine 6.

[0030] As a preferred embodiment, the rice kneading mechanism includes a primary rice kneading machine 19 and a secondary rice kneading machine 17, the position of the first discharge port 27 corresponds to the position of the feed end of the primary rice kneading machine 19, the position of the third discharge port 30 corresponds to the position of the discharge end of the primary rice kneading machine 19; the position of the third discharge port 31 corresponds to the position of the feed end of the secondary rice kneading machine 17, and the position of the second discharge port 28 corresponds to the position of the discharge end of the secondary rice kneading machine 17. After such a design, after the grains are transported to the first discharge port 27 by the first tube chain machine 6, they enter the primary rice kneading machine 19, after the primary rice kneading machine 19 completes the rice kneading, the materials enter the third feed port 30, and after being transported to the third discharge port 31 by the second tube chain machine 7, they enter the secondary rice kneading machine 17 for secondary rice kneading, and then the materials enter the second feed port 28, and are transported to the second discharge port 29 by the first tube chain machine 6, and then enter the color sorter 16 for screening.

[0031] Preferably, the first-stage rice rubbing machine 19 and the second-stage rice rubbing machine 17 are respectively equipped with a first electrically-controlled pressure door 20 and a second electrically-controlled pressure door 18 connected to the control cabinet 1. After such a design, the first electrically-controlled pressure door 20 and the second electrically-controlled pressure door 18 can be conveniently controlled by the control cabinet 1, thereby controlling the first-stage rice rubbing machine 19 and the second-stage rice rubbing machine 17 to rub rice.

[0032] Preferably, a dust removal mechanism is also included, which includes a first pulse dust collector 11, the upper part of the first pulse dust collector 11 is connected to the stone remover 21, and the lower part is connected to the slag outlet of the first-stage rice rubbing machine 19; a first exhaust fan 4 is also connected to the upper part of the first pulse dust collector 11 near the top, a first air inlet pipe is connected to the top, and a slag outlet mechanism is connected to the bottom of the first pulse dust collector 11. After such a design, the first exhaust fan 4 is started, and under the action of negative pressure, the bran produced by the first-stage rice rubbing machine 19 and the chaff in the stone remover 21 will enter the first pulse dust collector 11; the first air inlet pipe provides wind force to allow the internal air to flow, so that the first exhaust fan 4 can continue to exhaust air.

[0033] Preferably, the dust removal mechanism also includes a second pulse dust collector 14, the upper part of which is connected to the color sorter 16, and the lower part is connected to the slag outlet of the secondary rice rubbing machine 17; a second exhaust fan 5 is connected to the upper part of the second pulse dust collector 14 near the top, the top is connected to the second air inlet pipe, and the bottom of the second pulse dust collector 14 is connected to the slag outlet mechanism; the top of the color sorter 16 is connected to the third air inlet pipe. After such a design, the second exhaust fan 5 is started, and under the action of negative pressure, the bran residue produced by the secondary rice rubbing machine 17 and the bran residue in the color sorter 16 will enter the second pulse dust collector 14; the second air inlet pipe provides wind force to allow the internal air to flow, so that the second exhaust fan 5 can continue to exhaust air.

[0034] Preferably, an air compressor 3 connected to the control cabinet 1 is also installed on the frame, and the air compressor 3 is connected to an air inlet pipe, and the first air inlet pipe, the second air inlet pipe and the third air inlet pipe are all connected to the air inlet pipe.

[0035] As a preferred embodiment, the slag discharge mechanism includes a first auger conveying pipe, a second auger conveying pipe and a third auger conveying pipe, one end of the third auger conveying pipe is equipped with a third auger motor 8, and a slag discharge port 24 is provided on the third auger conveying pipe; one end of the first auger conveying pipe is equipped with a first auger motor 9, and the other end is connected to the side of the third auger conveying pipe, and the bottom of the first pulse dust collector 11 is connected to the first auger conveying pipe and is close to the first auger motor 9; one end of the second auger conveying pipe is equipped with a second auger motor 10, and the other end is connected to the side of the third auger conveying pipe, and the bottom of the second pulse dust collector 14 is connected to the second auger conveying pipe and is close to the second auger motor 10. After such a design, the first auger conveying pipe and the second auger conveying pipe convey the bran residue to the third auger conveying pipe, and the third auger conveying pipe discharges the bran residue from the slag discharge port 24, which facilitates the slag discharge and avoids the leakage of the bran residue.

[0036] As a preferred method, a fourth auger conveying pipe is also included, one end of which is equipped with a fourth auger motor 12, and a material selection outlet 25 is arranged on the fourth auger conveying pipe; a fifth auger conveying pipe is also arranged at the lower part of the color sorter 16, one end of which is equipped with a fifth auger motor 13, and the other end is connected to the side of the fourth auger conveying pipe; a material selection inlet is arranged on the fifth auger conveying pipe. After such a design, the high-quality rice selected by the color sorter 16 enters the fourth feed inlet 32, is transported to the fourth discharge port 33 along with the second tube chain machine 7, and is output from the fourth discharge port 33 to the packaging mechanism 15 for packaging. The inferior rice enters from the material selection inlet, is transported to the fourth auger conveying pipe through the fifth auger conveying pipe, and is output from the material selection outlet 25.

[0037] Preferably, a universal movable roller is provided at the bottom of the frame for easy movement, so that the entire device can be conveniently transported in a motorized manner, saving time and effort.

[0038] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the utility model, and they should all be included in the scope of the claims and specification of the utility model.

Claims

1. An integrated mobile device for emergency rice processing, characterized by: The invention comprises a frame, on which a control cabinet (1) is arranged, and on which a feeding mechanism, a feeding mechanism, a rice rolling mechanism and a packaging mechanism (15) are arranged in sequence; and a conveying mechanism is also included, the conveying mechanism comprising a first tube chain machine (6) and a second tube chain machine (7) connected to the control cabinet (1), a first feeding port (26), a first discharging port (27), a second feeding port (28) and a second discharging port (29) are arranged in sequence on the pipeline of the first tube chain machine (6), and a third feeding port (28) and a second discharging port (29) are arranged in sequence on the pipeline of the second tube chain machine (7). A feed port (30), a third feed port (31), a fourth feed port (32) and a fourth feed port (33); the first feed port (26) cooperates with the feed mechanism, the first feed port (27), the second feed port (28), the third feed port (30) and the third feed port (31) cooperate with the rice rubbing mechanism, the second feed port (29) cooperates with a color sorter (16), the discharge end of the color sorter (16) corresponds to the position of the fourth feed port (32), and the fourth feed port (33) corresponds to the position of the packaging mechanism (15).

2. The integrated mobile device for emergency rice processing according to claim 1, characterized in that: The feeding mechanism comprises a stone remover (21) connected to a control cabinet (1), a feeding hopper (23) is arranged on the top of the stone remover (21), and a discharge end at the bottom corresponds to the position of a first feeding port (26); the feeding hopper (23) is also equipped with an electric hopper gate (22) connected to the control cabinet (1).

3. The integrated mobile device for emergency rice processing according to claim 2, characterized in that: The rice kneading mechanism comprises a primary rice kneading machine (19) and a secondary rice kneading machine (17); the position of the first discharge port (27) corresponds to the position of the feed end of the primary rice kneading machine (19); the position of the third discharge port (30) corresponds to the position of the discharge end of the primary rice kneading machine (19); the position of the third discharge port (31) corresponds to the position of the feed end of the secondary rice kneading machine (17); and the position of the second feed port (28) corresponds to the position of the discharge end of the secondary rice kneading machine (17).

4. The integrated mobile device for emergency rice processing according to claim 3, characterized in that: The first-stage rice kneading machine (19) and the second-stage rice kneading machine (17) are respectively equipped with a first electrically controlled pressure door (20) and a second electrically controlled pressure door (18) connected to the control cabinet (1).

5. The integrated mobile device for emergency rice processing according to claim 4, characterized in that: It also includes a dust removal mechanism, which includes a first pulse dust collector (11), the upper part of the first pulse dust collector (11) is connected to the stone remover (21), and the lower part is connected to the slag outlet of the first-level rice mill (19); a first exhaust fan (4) is also connected to the upper part of the first pulse dust collector (11) near the top, a first air inlet pipe is connected to the top, and a slag discharge mechanism is connected to the bottom of the first pulse dust collector (11).

6. The integrated mobile device for emergency rice processing according to claim 5, characterized in that: The dust removal mechanism also includes a second pulse dust collector (14), the upper part of which is connected to the color sorter (16), and the lower part is connected to the slag outlet of the secondary rice kneading machine (17); a second exhaust fan (5) is connected to the upper part of the second pulse dust collector (14) near the top, the top is connected to the second air inlet pipe, and the bottom of the second pulse dust collector (14) is connected to the slag discharge mechanism; the top of the color sorter (16) is connected to the third air inlet pipe.

7. The integrated mobile device for emergency rice processing according to claim 6, characterized in that: An air compressor (3) connected to the control cabinet (1) is also installed on the frame, and the air compressor (3) is connected to an air inlet pipe, and the first air inlet pipe, the second air inlet pipe and the third air inlet pipe are all connected to the air inlet pipe.

8. The integrated mobile device for emergency rice processing according to claim 7, characterized in that: The slag discharge mechanism comprises a first auger conveying pipe, a second auger conveying pipe and a third auger conveying pipe, one end of the third auger conveying pipe is equipped with a third auger motor (8), and a slag discharge port (24) is arranged on the third auger conveying pipe; one end of the first auger conveying pipe is equipped with a first auger motor (9), and the other end is connected to the side of the third auger conveying pipe, and the bottom of the first pulse dust collector (11) is connected to the first auger conveying pipe and is close to the first auger motor (9); one end of the second auger conveying pipe is equipped with a second auger motor (10), and the other end is connected to the side of the third auger conveying pipe, and the bottom of the second pulse dust collector (14) is connected to the second auger conveying pipe and is close to the second auger motor (10).

9. The integrated mobile device for emergency rice processing according to claim 8, characterized in that: It also includes a fourth auger conveying pipe, one end of which is equipped with a fourth auger motor (12), and a material selection outlet (25) is provided on the fourth auger conveying pipe; a fifth auger conveying pipe is also equipped at the lower part of the color sorter (16), one end of the fifth auger conveying pipe is equipped with a fifth auger motor (13), and the other end is connected to the side of the fourth auger conveying pipe; a material selection inlet is provided on the fifth auger conveying pipe.

10. The integrated mobile device for emergency rice processing according to claim 1, characterized in that: Universal movable rollers for easy movement are arranged at the bottom of the frame.

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