Self-cleaning material blocking mechanism applied to spraying machine
By designing a self-cleaning barrier mechanism on the sprayer, and using the combination of barrier tape and cleaning brush, the problem of coating accumulation and dripping on the barrier plate is solved, realizing the timely cleaning of the paint and guaranteeing product quality.
Patent Information
- Application Number
- CN202421470525.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-26
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-06-26
AI Technical Summary
During the spraying process of existing sprayers, paint accumulates on the retaining plate. Untreated for a long time will cause the paint to drip on the products below, affecting product quality.
A self-cleaning material barrier mechanism is designed, including a material barrier belt, a cleaning brush, a first cleaning drive assembly and a second cleaning drive assembly. Through the circulation movement of the material barrier belt and the reverse rotation of the cleaning brush, the paint cleaning of the inner surface of the material barrier belt is realized.
It effectively prevents excessive paint accumulated on the retaining tape from dripping on the products below, ensures product quality, and improves the efficiency and reliability of the spraying process.
Smart Images

Figure CN222789527U_ABST
Abstract
Description
[Technical field]
[0001] The utility model belongs to the technical field of spraying equipment, in particular to a self-cleaning material blocking mechanism used in a spraying machine. [Background technology]
[0002] A sprayer is a device used to spray coatings, paints or other coating materials evenly onto various surfaces. It is widely used in the construction, automobile, furniture, shipbuilding, aerospace and other industries. However, some products do not need to be sprayed with coatings at the installation and connection parts. Therefore, existing sprayers set a baffle plate above the product to block the coating from being sprayed onto the parts of the product that do not need to be sprayed. However, during the spraying process, the coating will accumulate on the baffle plate. If it is not handled for a long time, a certain amount of the accumulated coating will drip onto the product below, affecting the product quality. [Utility Model Content]
[0003] The utility model aims to provide a self-cleaning material blocking mechanism for a spraying machine, which adopts a material blocking belt to block paint and timely cleans the inner surface of the material blocking belt for blocking paint during the spraying process.
[0004] The utility model is realized by the following technical solutions:
[0005] The self-cleaning material blocking mechanism used in the spraying machine includes:
[0006] Mounting bracket;
[0007] A material blocking mounting plate, wherein two material blocking mounting plates are arranged opposite to each other on the mounting bracket;
[0008] A material blocking belt, which can be circulated and wound around the material blocking mounting plate to block the paint;
[0009] A cleaning brush is rotatably mounted on the material blocking mounting plate and is in contact with the inner surface of the material blocking belt for shielding the paint;
[0010] A first cleaning drive assembly is arranged on the material blocking mounting plate and is used to drive the material blocking belt to move cyclically;
[0011] The second cleaning drive assembly is arranged on the material blocking mounting plate and is used for driving the cleaning brush to rotate.
[0012] The self-cleaning material blocking mechanism applied to the spraying machine as described above further includes an auxiliary cleaning component, and the auxiliary cleaning component includes:
[0013] An auxiliary cleaning mounting part, which is arranged on the material retaining mounting plate;
[0014] An auxiliary cleaning movable part, which is movably arranged on the auxiliary cleaning mounting part;
[0015] An auxiliary cleaning roller brush is rotatably arranged on the auxiliary cleaning movable part and is opposite to a part of the material blocking belt;
[0016] The elastic element is arranged between the auxiliary cleaning movable part and the auxiliary cleaning mounting part, and is used to keep the auxiliary cleaning movable part and the auxiliary cleaning roller brush moving toward the direction of the blocking belt.
[0017] As described above, the self-cleaning material blocking mechanism applied to the spraying machine, the mounting bracket is also provided with a cleaning component, the cleaning component includes a cleaning box, and a part of the material blocking belt is located in the cleaning box.
[0018] The self-cleaning material blocking mechanism applied to the spraying machine as described above, the cleaning component also includes:
[0019] A cleaning lifting platform, the lifting movement of which is arranged on a mounting bracket, and the cleaning box is placed on the cleaning lifting platform;
[0020] A cleaning lifting drive is arranged between the cleaning lifting platform and the mounting bracket, and is used to drive the cleaning lifting platform to lift and lower. The cleaning lifting drive can drive the cleaning box to move until a part of the cleaning brush and the blocking belt are located in the cleaning box.
[0021] As described above, in the self-cleaning material blocking mechanism applied to the spraying machine, handles are arranged opposite to each other on both sides of the cleaning box.
[0022] As described above, the self-cleaning material blocking mechanism applied to the spraying machine, the first cleaning drive assembly comprises:
[0023] A belt conveying driving wheel is rotatably mounted on a material retaining mounting plate;
[0024] The belt conveyor driving motor is arranged on the material retaining mounting plate and is used to drive the belt conveyor driving wheel to rotate;
[0025] The belt conveyor driven wheel is rotatably arranged on the material blocking mounting plate, the material blocking belt can be circulated and wound around the belt conveyor driving wheel and the belt conveyor driven wheel, and the cleaning brush is in contact with the inner surface of the belt conveyor driven wheel and the material blocking belt for shielding the paint.
[0026] As described above, the self-cleaning material blocking mechanism applied to the spraying machine, the second cleaning drive assembly comprises:
[0027] A transmission wheel, which is arranged at one end of the cleaning brush;
[0028] A cleaning drive motor is arranged on the material retaining mounting plate;
[0029] The transmission belt is sleeved on the transmission wheel and the rotation output end of the cleaning drive motor.
[0030] As described above, the self-cleaning material blocking mechanism applied to the spraying machine, the material blocking mounting plate is provided with a clamping assembly, and the clamping assembly includes:
[0031] A clamping belt mounting member, which is arranged on the material retaining mounting plate;
[0032] an entrainment cylinder, which is disposed on the entrainment mounting member;
[0033] The two clamping plates are arranged opposite to each other at the clamping output end of the clamping cylinder and are respectively located at two sides of the blocking belt.
[0034] The self-cleaning material blocking mechanism applied to the spraying machine as described above further includes a horizontal adjustment component for adjusting the distance between the two material blocking mounting plates, and the horizontal adjustment component includes:
[0035] A horizontal adjustment mounting plate, which is arranged on the mounting bracket;
[0036] A horizontal adjustment slide rail, which is horizontally arranged on the horizontal adjustment mounting plate;
[0037] A horizontal adjustment slide plate is movably arranged on the horizontal adjustment slide rail, and the material blocking mounting plate is arranged on the horizontal adjustment slide plate;
[0038] The horizontal adjustment driving member is arranged on the horizontal adjustment mounting plate and is used for driving the horizontal adjustment sliding plate to move.
[0039] The self-cleaning material blocking mechanism applied to the spraying machine as described above further includes a height adjustment component for adjusting the height of the material blocking mounting plate, and the height adjustment component includes:
[0040] A height adjustment mounting plate, which is arranged on the mounting bracket;
[0041] A height adjustment slide rail is vertically arranged on the height adjustment mounting plate, and the horizontal adjustment mounting plate is movably arranged on the height adjustment slide rail;
[0042] The height adjustment driving member is arranged on the height adjustment mounting plate and is used for driving the horizontal adjustment mounting plate to move.
[0043] Compared with the prior art, the utility model has the following advantages:
[0044] The utility model provides a self-cleaning material blocking mechanism for a spray machine, comprising a mounting bracket, a material blocking mounting plate arranged on the mounting bracket, a material blocking belt cyclically movable and wound around the material blocking mounting plate, a cleaning brush rotatably arranged on the material blocking mounting plate, a first cleaning drive component arranged on the material blocking mounting plate, and a second cleaning drive component for driving the cleaning brush to rotate. During production, the material blocking belt is located above a portion of a product that needs to be shielded, a spraying device on the spray machine sprays the product and shields it through the material blocking belt, while the material blocking belt is driven to cyclically move by the first cleaning drive component and cleaned in cooperation with the cleaning brush rotating in the opposite direction, so as to timely remove paint on the inner surface of the material blocking belt used to shield the paint, thereby preventing excess paint accumulated on the material blocking belt from dripping onto the product below, thereby ensuring product quality.
Brief Description of the Drawings
[0045] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following briefly introduces the drawings required for describing the embodiments.
[0046] Figure 1 It is a structural schematic diagram of a self-cleaning material blocking mechanism applied to a spraying machine in a specific embodiment of the utility model;
[0047] Figure 2 It is a partial structural schematic diagram of a self-cleaning material blocking mechanism applied to a spraying machine in a specific embodiment of the utility model;
[0048] Figure 3 It is a schematic diagram of the structure of the cleaning component in a specific implementation manner of the utility model. [Specific implementation method]
[0049] In order to make the technical problems, technical solutions and beneficial effects solved by the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0050] When the embodiments of the present invention mention ordinal numbers such as "first" and "second", unless they do express the meaning of order according to the context, they should be understood as being merely for distinction.
[0051] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0052] Specific embodiments, such as Figure 1-3 The self-cleaning material blocking mechanism used in the spraying machine shown in the figure includes: a mounting bracket 1; a material blocking mounting plate 21, two of the material blocking mounting plates 21 are relatively arranged on the mounting bracket 1; a material blocking belt 22, which can be circulated and wound around the material blocking mounting plate 21 for shielding paint; a cleaning brush 23, which is rotatably arranged on the material blocking mounting plate 21 and fits with the inner surface of the material blocking belt 22 for shielding paint, and the rotation direction of the cleaning brush 23 is opposite to the movement direction of the material blocking belt 22, so as to wash the paint on the material blocking belt 22; a first cleaning drive component 24, which is arranged on the material blocking mounting plate 21 for driving the material blocking belt 22 to circulate; a second cleaning drive component 25, which is arranged on the material blocking mounting plate 21 for driving the cleaning brush 23 to rotate. During production, the material blocking belt is located above the part of the product that needs to be shielded, and the spraying device on the sprayer sprays the product and shields it through the material blocking belt. At the same time, the material blocking belt is driven by the first cleaning drive component to move in a cycle, and is cleaned in conjunction with a cleaning brush that rotates in the opposite direction, so as to promptly remove the paint on the inner surface of the material blocking belt used to shield the paint, thereby preventing excess paint accumulated on the material blocking belt from dripping onto the product below, thereby ensuring product quality.
[0053] Specifically, the self-cleaning material blocking mechanism further includes an auxiliary cleaning assembly 26, which includes: an auxiliary cleaning mounting member 261, which is arranged on the material blocking mounting plate 21; an auxiliary cleaning movable member 262, which is movably arranged on the auxiliary cleaning mounting member 261; an auxiliary cleaning roller brush 263, which is rotatably arranged on the auxiliary cleaning movable member 262 and is opposite to a part of the material blocking belt 22; and an elastic element 264, which is arranged between the auxiliary cleaning movable member 262 and the auxiliary cleaning mounting member 261, and is used to keep the auxiliary cleaning movable member 262 and the auxiliary cleaning roller brush 263 moving in a direction close to the material blocking belt 22. The elastic element 264 is a spring, which is sleeved on the auxiliary cleaning movable member 262, so that the auxiliary cleaning roller brush 263 fits the outer surface of the material blocking belt 22, realizes the washing of the outer surface, and prevents the paint from accumulating on the outer surface of the material blocking belt 22 and dripping onto the product.
[0054] In addition, the mounting bracket 1 is also provided with a cleaning assembly 27, which includes a cleaning box 271, and a portion of the retaining belt 22 is located in the cleaning box 271. When in use, clean water and detergent can be injected into the cleaning box 271 to cooperate with the cleaning brush 23 to clean the retaining belt 22.
[0055] Furthermore, the cleaning assembly 27 also includes: a cleaning lifting platform 272, whose lifting activity is arranged on the mounting bracket 1, and the cleaning box 271 is placed on the cleaning lifting platform 272; a cleaning lifting drive 273, which is arranged between the cleaning lifting platform 272 and the mounting bracket 1, and is used to drive the cleaning lifting platform 272 to lift and lower, and the cleaning lifting drive 273 can drive the cleaning box 271 to move until a part of the cleaning brush 23 and the blocking belt 22 are located in the cleaning box 271. When the cleaning liquid in the cleaning box 271 needs to be replaced, the cleaning lifting platform 272 is driven to descend by the cleaning lifting drive 273, so that the cleaning box 271 can be taken out smoothly and is easy to use. Optionally, the cleaning lifting drive 273 can be driven by a telescopic cylinder. Optionally, the cleaning lifting drive 273 of the present application uses a hand-cranked wheel in conjunction with a screw to drive the lifting and lowering of the cleaning lifting platform 272.
[0056] Specifically, in order to facilitate taking out the cleaning box 271, handles 211 are arranged opposite to each other on both sides of the cleaning box 271.
[0057] More specifically, the first cleaning drive assembly 24 includes: a belt conveying driving wheel 241, which is rotatably arranged on the material blocking mounting plate 21; a belt conveying driving motor 242, which is arranged on the material blocking mounting plate 21 and used to drive the belt conveying driving wheel 241 to rotate; a belt conveying driven wheel 243, which is rotatably arranged on the material blocking mounting plate 21, and the material blocking belt 22 can be circulated and wound around the belt conveying driving wheel 241 and the belt conveying driven wheel 243, and the cleaning brush 23 is in contact with the belt conveying driven wheel 243 and the inner surface of the material blocking belt 22 for shielding the paint. The cleaning brush 23 is also in contact with the belt conveying driven wheel 243 close to the material blocking belt 22 to scrub the surface of the belt conveying driven wheel 243, to prevent the paint on the material blocking belt 22 from being scrubbed on the belt conveying driven wheel 243 below, and to ensure the normal movement of the material blocking belt 22.
[0058] Furthermore, the second cleaning drive assembly 25 comprises: a transmission wheel 251, which is arranged at one end of the cleaning brush 23; a cleaning drive motor 252, which is arranged on the material retaining mounting plate 21; and a transmission belt 253, which is sleeved on the rotation output end of the transmission wheel 251 and the cleaning drive motor 252, so as to realize the automatic rotation and washing of the cleaning brush 23.
[0059] Furthermore, the material blocking mounting plate 21 is provided with a clamping assembly 28, and the clamping assembly 28 includes: a clamping mounting member 281, which is provided on the material blocking mounting plate 21; a clamping cylinder 282, which is provided on the clamping mounting member 281; and clamping plates 283, wherein two clamping plates 283 are provided at the clamping output ends of the clamping cylinder 282 and are respectively located at both sides of the material blocking belt 22. When it is necessary to stop the movement of the material blocking belt 22 urgently, the clamping cylinder 282 is used to drive the clamping plates 283 to clamp the material blocking belt 22, so as to stop the material blocking belt 22, which is safer to use.
[0060] Specifically, the self-cleaning material blocking mechanism applied to the sprayer also includes a horizontal adjustment component 29 for adjusting the distance between the two material blocking mounting plates 21, and the horizontal adjustment component 29 includes: a horizontal adjustment mounting plate 291, which is arranged on the mounting bracket 1; a horizontal adjustment slide rail 292, which is horizontally arranged on the horizontal adjustment mounting plate 291; a horizontal adjustment slide plate 293, which is movably arranged on the horizontal adjustment slide rail 292, and the material blocking mounting plate 21 is arranged on the horizontal adjustment slide plate 293; a horizontal adjustment driving member 294, which is arranged on the horizontal adjustment mounting plate 291 to drive the horizontal adjustment slide plate 293 to move. Optionally, the horizontal adjustment driving member 294 can be driven by a telescopic cylinder. Optionally, the horizontal adjustment driving member 294 of the present application uses a hand-cranked wheel in conjunction with a screw rod to drive the horizontal lateral adjustment of the horizontal adjustment slide plate 293.
[0061] More specifically, the self-cleaning material blocking mechanism applied to the spraying machine also includes a height adjustment component 210 for adjusting the height of the material blocking mounting plate 21, and the height adjustment component 210 includes: a height adjustment mounting plate 2101, which is arranged on the mounting bracket 1; a height adjustment slide rail 2102, which is vertically arranged on the height adjustment mounting plate 2101, and the horizontal adjustment mounting plate 291 is movably arranged on the height adjustment slide rail 2102; a height adjustment driving member 2103, which is arranged on the height adjustment mounting plate 2101 and is used to drive the horizontal adjustment mounting plate 291 to move. Optionally, the height adjustment driving member 2103 can be driven by a telescopic cylinder.
[0062] The above is an implementation method provided in combination with specific content, and it is not considered that the specific implementation of the utility model is limited to these descriptions. At the same time, due to different industry names, it is not limited to the above names, nor is it limited to English names. Any method, structure, etc. similar to or identical to the method, structure, etc. of the utility model, or a number of technical deductions or replacements made on the premise of the concept of the utility model, shall be regarded as the protection scope of the utility model.
Claims
1. The self-cleaning material blocking mechanism used in spraying machines is characterized by: include: Mounting bracket (1); Material blocking mounting plates (21), wherein two material blocking mounting plates (21) are arranged on the mounting bracket (1) opposite to each other; A material blocking belt (22) is cyclically movable and wound around the material blocking mounting plate (21) for blocking the paint; A cleaning brush (23) is rotatably mounted on the material blocking mounting plate (21) and is in contact with the inner surface of the material blocking belt (22) for shielding the paint; A first cleaning drive assembly (24), which is arranged on the material blocking mounting plate (21) and is used to drive the material blocking belt (22) to move cyclically; The second cleaning drive assembly (25) is arranged on the material blocking mounting plate (21) and is used for driving the cleaning brush (23) to rotate.
2. The self-cleaning material blocking mechanism for a spraying machine according to claim 1, characterized in that: The invention also comprises an auxiliary cleaning component (26), wherein the auxiliary cleaning component (26) comprises: An auxiliary cleaning mounting member (261) is arranged on the material blocking mounting plate (21); An auxiliary cleaning movable part (262) movably disposed on the auxiliary cleaning mounting part (261); An auxiliary cleaning roller brush (263) is rotatably disposed on the auxiliary cleaning movable member (262) and is opposite to a portion of the material blocking belt (22); The elastic element (264) is arranged between the auxiliary cleaning movable part (262) and the auxiliary cleaning mounting part (261) and is used to keep the auxiliary cleaning movable part (262) and the auxiliary cleaning roller brush (263) moving in a direction close to the material blocking belt (22).
3. The self-cleaning material blocking mechanism for a spraying machine according to claim 1, characterized in that: The mounting bracket (1) is also provided with a cleaning component (27), the cleaning component (27) comprising a cleaning box (271), and a portion of the material blocking belt (22) is located in the cleaning box (271).
4. The self-cleaning material blocking mechanism for a spraying machine according to claim 3, characterized in that: The cleaning assembly (27) further comprises: A cleaning lifting platform (272) whose lifting movement is arranged on the mounting bracket (1), and the cleaning box (271) is placed on the cleaning lifting platform (272); A cleaning lifting drive (273) is arranged between the cleaning lifting platform (272) and the mounting bracket (1) and is used to drive the cleaning lifting platform (272) to move upward and downward. The cleaning lifting drive (273) can drive the cleaning box (271) to move until a part of the cleaning brush (23) and the material blocking belt (22) are located in the cleaning box (271).
5. The self-cleaning material blocking mechanism for a spraying machine according to claim 4, characterized in that: Handles (211) are arranged opposite to each other on both sides of the cleaning box (271).
6. The self-cleaning material blocking mechanism for a spraying machine according to claim 1, characterized in that: The first cleaning drive assembly (24) comprises: A belt conveying driving wheel (241) is rotatably mounted on the material blocking mounting plate (21); A belt conveyor driving motor (242) is arranged on the material blocking mounting plate (21) and is used to drive the belt conveyor driving wheel (241) to rotate; The belt conveyor driven wheel (243) is rotatably arranged on the material blocking mounting plate (21); the material blocking belt (22) is cyclically movable and wound around the belt conveyor driving wheel (241) and the belt conveyor driven wheel (243); the cleaning brush (23) is in contact with the inner surface of the belt conveyor driven wheel (243) and the material blocking belt (22) for shielding the paint.
7. The self-cleaning material blocking mechanism for a spraying machine according to claim 1, characterized in that: The second cleaning drive assembly (25) comprises: A transmission wheel (251) disposed at one end of the cleaning brush (23); A cleaning drive motor (252) is arranged on the material blocking mounting plate (21); The transmission belt (253) is sleeved on the rotation output end of the transmission wheel (251) and the cleaning drive motor (252).
8. The self-cleaning material blocking mechanism for a spraying machine according to claim 1, characterized in that: The material blocking mounting plate (21) is provided with a belt entrainment assembly (28), and the belt entrainment assembly (28) comprises: A clamping belt mounting member (281) is arranged on the material blocking mounting plate (21); An entrainment cylinder (282) disposed on the entrainment mounting member (281); The two clamping plates (283) are arranged opposite to each other at the clamping output end of the clamping cylinder (282) and are respectively located at two sides of the blocking belt (22).
9. The self-cleaning material blocking mechanism for a spraying machine according to claim 1, characterized in that: It also includes a horizontal adjustment component (29) for adjusting the distance between the two material blocking mounting plates (21), and the horizontal adjustment component (29) includes: A horizontal adjustment mounting plate (291) disposed on the mounting bracket (1); A horizontal adjustment slide rail (292) is horizontally arranged on the horizontal adjustment mounting plate (291); A horizontal adjustment slide plate (293) is movably arranged on the horizontal adjustment slide rail (292), and the material blocking mounting plate (21) is arranged on the horizontal adjustment slide plate (293); A horizontal adjustment driving member (294) is arranged on the horizontal adjustment mounting plate (291) and is used for driving the horizontal adjustment slide plate (293) to move.
10. The self-cleaning material blocking mechanism for a spraying machine according to claim 9, characterized in that: It also includes a height adjustment component (210) for adjusting the height of the material blocking mounting plate (21), wherein the height adjustment component (210) includes: A height adjustment mounting plate (2101) disposed on the mounting bracket (1); A height adjustment slide rail (2102) is vertically arranged on the height adjustment mounting plate (2101), and the horizontal adjustment mounting plate (291) is movably arranged on the height adjustment slide rail (2102); A height adjustment driving member (2103) is arranged on the height adjustment mounting plate (2101) and is used to drive the horizontal adjustment mounting plate (291) to move.