Paint recovery device for spraying line

By designing a spray line paint recycling device, the overspray paint on the belt is recycled into the recycling bucket by using scraper strips and scraper parts, which solves the pollution and resource waste caused by the accumulation of paint on the belt, and achieves efficient recycling of paint and effective utilization of resources.

CN222789567UActive Publication Date: 2025-04-25STRAMA-MPS MASCH TAICANG LTD
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Patent Information

Application Number
CN202421454874.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-04-25
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

In the industrial coating and spraying assembly line, more and more over-spray paint will be applied to the belt, affecting product delivery and spraying, and the paint is prone to stick to dust and dripping, causing equipment and environmental pollution and waste of resources.

Method used

A spray line paint recycling device is designed, including a recycling mechanism and a material storage mechanism. The recycling mechanism scrapes the paint on the belt by scraping the rubber strips and conveys the paint to the rotary conveyor belt, and scrapes the paint into the recycling barrel through the scraper piece.

Benefits of technology

Efficient recycling of paint is achieved, preventing the drying and accumulation of paint on the external belt, improving the utilization rate of production line paint, and reducing resource waste and environmental pollution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a spraying line paint recovery device which comprises a recovery mechanism which comprises a first frame body, a second frame body movably connected to the first frame body up and down, a conveying belt rotationally connected to the second frame body and a glue scraping strip arranged in the conveying direction of the conveying belt. The glue scraping strip is arranged between the conveying belt and the belt where paint is to be scraped. And the material storage mechanism comprises a recycling barrel arranged below the output side of the conveying belt and a scraper piece movably connected between the recycling barrel and the conveying belt up and down. Through the arrangement, paint recycling of the coating and paint spraying assembly line is achieved, paint is prevented from being dried and accumulated on an external belt, meanwhile, the utilization rate of the paint of the whole production line is increased, and waste and pollution are reduced.
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Description

Technical Field

[0001] The utility model relates to the field of paint recovery, in particular to a paint recovery device for a spraying line. Background Art

[0002] In the process of industrial coating spraying line construction, product transportation is mostly carried out by conveyor belts. Part of the mist paint sprayed from the spray gun adheres to the object to be sprayed and becomes effective spray paint; the rest of the paint cannot fall on the designated workpiece, which is called overspray paint. According to statistics, generally only 50% of the paint can become effective spray paint, and the other 50% of the paint will adhere to the belt used to carry and transport the workpiece in the assembly line.

[0003] In traditional painting and spraying lines, when the belt is reciprocating and spraying, the overspray paint on the belt will increase, which will not only affect the transportation and spraying of the product, but the paint itself is also easy to adhere to dust and even drip, causing equipment and environmental pollution and waste of resources. Utility Model Content

[0004] To this end, the technical problem to be solved by the utility model is to overcome the problem in the prior art that when the belt is reciprocating in a spraying cycle, the overspray paint on the belt will increase, which will not only affect the transportation and spraying of the product, but the paint itself will also easily adhere to dust and even accumulate and drip, causing equipment and environmental pollution and waste of resources, thereby providing a paint recovery device for a spray line.

[0005] In order to solve the above technical problems, the utility model provides a paint recovery device for a spraying line, comprising:

[0006] The recycling mechanism comprises: a first frame, a second frame movably connected to the first frame up and down, a conveyor belt rotatably connected to the second frame, and a scraper strip arranged along the conveying direction of the conveyor belt, wherein the scraper strip is arranged between the conveyor belt and the paint belt to be scraped off;

[0007] The material storage mechanism comprises: a recovery bucket arranged below the output side of the conveyor belt, and a scraper member movably connected between the recovery bucket and the conveyor belt.

[0008] In one embodiment of the utility model, the axis of the scraper strip and the axis of the paint belt to be scraped off have an angle.

[0009] In one embodiment of the utility model, there are multiple rubber scraping strips, and the multiple rubber scraping strips are arranged in parallel.

[0010] In one embodiment of the present invention, two ends of the first frame are rotatably connected with rotating shafts, at least one of the rotating shafts is connected to the power output end of the rotating drive member, and two ends of the transmission belt are respectively sleeved on the rotating shafts at two ends of the first frame.

[0011] In one embodiment of the utility model, a second baffle is further provided on the output side of the conveyor belt, the second baffle is tilted up and down, the upper side of the second baffle is spaced apart from the conveyor belt and the lower side is close to the top of the recovery barrel.

[0012] In one embodiment of the present invention, the first frame is provided with a first telescopic driving member, the output end of the first telescopic driving member is connected to the third frame, and the second frame is movably connected to the first frame through the third frame.

[0013] In one embodiment of the present invention, the first frame is provided with a support body, and the third frame is provided with a slide rail adapted to the support body.

[0014] In one embodiment of the utility model, the scraper member includes a first scraper portion and a second scraper portion, the first scraper portion and the second scraper portion are symmetrically inclined, and the ends of the first scraper portion and the second scraper portion are respectively close to the axial direction of the conveyor belt and connected.

[0015] In one embodiment of the present invention, the second frame is provided with a second telescopic driving member, and the scraper member is connected to the output end of the second telescopic driving member.

[0016] In one embodiment of the utility model, the recovery barrel is also connected to an output pipe, the recovery barrel is provided with a sensor for detecting the liquid level in the barrel, the output pipe is provided with a valve, and the end of the output pipe is externally connected to a negative pressure pump and a collection barrel.

[0017] The above technical solution of the utility model has the following advantages compared with the prior art:

[0018] The utility model discloses a paint recovery device for a spraying line. By lifting the second frame, a scraper strip contacts the belt whose paint needs to be recovered. During the operation of the belt, the scraper strip scrapes off excess paint on the belt, causing the paint to fall onto the rotary conveyor belt of the device. The paint on the rotary conveyor belt is scraped off into the recovery bucket at the bottom by a scraper member. The paint is recovered through the recovery bucket, thus realizing the paint recovery of the painting and spraying line, avoiding the drying and accumulation of paint on the external belt, and improving the utilization rate of the paint of the entire production line, reducing resource waste and environmental pollution. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to make the content of the utility model easier to understand, the utility model is further described in detail according to the specific embodiments of the utility model in combination with the accompanying drawings, wherein

[0020] Figure 1 It is a three-dimensional diagram of the overall device of the utility model;

[0021] Figure 2 It is a three-dimensional diagram of the recycling mechanism of the utility model;

[0022] Figure 3 It is a three-dimensional diagram of the first frame and the third frame of the utility model;

[0023] Figure 4 It is a three-dimensional diagram of the recycling bin of the utility model;

[0024] Figure 5 It is a structural schematic diagram of the scraper member of the utility model.

[0025] Explanation of the reference numerals in the specification: 1. first frame; 2. roller; 3. recycling bin; 4. rotating shaft; 5. conveyor belt; 6. rubber scraper strip; 7. second frame; 8. first baffle; 9. second baffle; 10. rotating drive member; 11. supporting body; 12. slide rail; 13. first telescopic drive member; 14. third frame; 15. output pipe; 16. valve; 17. sensor; 18. scraper member; 181. first scraper portion; 182. second scraper portion; 19. second telescopic drive member. DETAILED DESCRIPTION

[0026] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it, but the embodiments are not intended to limit the present invention.

[0027] Example

[0028] Reference Figure 1-Figure 5 As shown, a paint recovery device for a spraying line of the utility model comprises:

[0029] The recycling mechanism comprises: a first frame 1, a second frame 7 movably connected to the first frame 1, a conveyor belt 5 rotatably connected to the second frame 7, and a scraper strip 6 arranged along the conveying direction of the conveyor belt 5, wherein the scraper strip 6 is arranged between the conveyor belt 5 and the paint belt to be scraped off;

[0030] The material storage mechanism comprises: a recovery bucket 3 arranged below the output side of the conveyor belt 5, and a scraper member 18 movably connected between the recovery bucket 3 and the conveyor belt 5 in an up-and-down manner.

[0031] The utility model describes a paint recovery device for a spraying line, which places the entire recovery device at a pre-designed recovery position and raises the second frame 7 so that the belt scraper strip 6 located outside contacts the belt whose paint needs to be recovered. The length of the scraper strip 6 is much larger than the width of the belt to be scraped, so as to prevent the paint from dripping out of the device. At the same time, it can also be applied to multiple parallel production line belts. During the operation of the belts, the scraper strip 6 scrapes off excess paint on the belts, causing the paint to fall onto the rotary conveyor belt 5 of the device, and the paint on the rotary conveyor belt 5 is scraped off into the recovery bucket 3 at the bottom by the scraper member 18, and the paint is recovered by the recovery bucket 3.

[0032] The axis of the scraper strip 6 and the axis of the paint belt to be scraped (not shown in the figure) have an angle. Due to the angle between the two axes, the scraper strip 6 can scrape the paint on the surface of the paint belt to be scraped at an entry angle, thereby increasing the contact area between the scraper strip 6 and the paint and improving the scraping efficiency. In the present embodiment, the angle is 90°, that is, the axis of the scraper strip 6 is perpendicular to the conveying direction of the belt. In the present embodiment, the first telescopic drive member 13, the second telescopic drive member 19, and the third telescopic drive member are all drive cylinders.

[0033] Reference Figure 1-Figure 2 As shown, there are multiple scraper strips 6, and the multiple scraper strips 6 are arranged in parallel. The multiple scraper strips 6 can work simultaneously, which further increases the contact area with the paint belt to be scraped off, thereby further improving the paint scraping efficiency.

[0034] The two ends of the first frame 1 are respectively rotatably connected with a rotating shaft 4, at least one of the rotating shafts 4 is connected to the power output end of the rotating driving member 10, the rotating driving member 10 is a driving motor, and the first frame 1 is provided with a corresponding bearing seat, the inner ring of the bearing seat is fixedly sleeved on the rotating shaft 4, and the two ends of the transmission belt 5 are respectively sleeved on the rotating shafts 4 on both sides, so that it can rotate in a cycle. When the rotating driving member 10 is started, its power is transmitted to the transmission belt 5 through the connected rotating shaft 4. The first baffle 8 is also provided on both sides of the moving direction of the transmission belt 5 to shield the bottom of the recovery device and to recover and guide the paint dropped on both sides of the scraper strip 6.

[0035] Reference Figure 2 , Figure 5As shown, a second baffle 9 is further provided on the output side of the conveyor belt 5, and the second baffle 9 is tilted up and down, and the upper side of the second baffle 9 is spaced apart from the conveyor belt 5 and the lower side is close to the top of the recovery bucket 3. When the paint scraped off the belt moves to the output side along with the conveyor belt 5, due to the existence of the second baffle 9 and its up and down tilting setting, the falling direction of the paint can be effectively guided. Under the action of inertia and gravity, the paint slides along the tilted second baffle 9 and is guided to fall into the recovery bucket 3. The conveyor belt 5 is horizontally arranged, and the height of the second baffle 9 is greater than that of the conveyor belt 5. When the speed of the conveyor belt 5 is high, the second baffle 9 can prevent the paint from flying out.

[0036] Reference Figure 3 As shown, the first frame 1 is provided with a first telescopic driving member 13, the output end of which is connected to a third frame 14, and the second frame 7 is movably connected to the first frame 1 through the third frame 14. The first telescopic driving member 13, as a power source, can provide stable and controllable telescopic movement. When the height of the second frame 7 needs to be adjusted, the first telescopic driving member 13 starts to work. Its output end pushes or pulls the third frame 14 to move up and down. Since the second frame 7 is connected to the first frame 1 through the third frame 14, the up and down movement of the third frame 14 drives the second frame 7 to move up and down relative to the first frame 1, so that the scraping strip 6 of the device can be raised and lowered to approach the belt to be scraped.

[0037] Reference Figure 3 As shown, the first frame 1 is provided with a support body 11, and the third frame 14 is provided with a slide rail 12 adapted to the support body 11. When the first telescopic driving member 13 drives the third frame 14 to move up and down, the slide rail 12 on the third frame 14 slides along the support body 11. The cooperation between the slide rail 12 and the support body 11 improves the directional accuracy and stability of the movement of the third frame 14, and prevents the third frame 14 from deviating, shaking or getting stuck during the up and down movement.

[0038] Reference Figure 5As shown, the scraper member 18 includes a first scraper portion 181 and a second scraper portion 182, and the first scraper portion 181 and the second scraper portion 182 are symmetrically inclined, and the ends of the first scraper portion 181 and the second scraper portion 182 are respectively close to the axial direction of the conveyor belt 5 and connected, and the first scraper portion 181 and the second scraper portion 182 approach inward along the direction of the conveyor belt 5, so that when the paint on the conveyor belt 5 is scraped, it approaches the center of the conveyor belt 5 along the first scraper portion 181 and the second scraper portion 182 to prevent the paint from spreading outward and not falling into the recovery bucket 3. The connection between the first scraper portion 181 and the second scraper portion 182 is also in the center of the conveyor belt 5. When the paint reaches the connection, it is squeezed and accumulated and falls under the action of gravity. It can be used for paint with high viscosity to spread outward on the conveyor belt 5, or the conveyor belt 5 has a high rotation speed causing splashing. The recovery bucket 3 is set below the axis of the conveyor belt 5 to facilitate concentration in the recovery bucket 3.

[0039] The surfaces of the conveyor belt 5, the scraper element 18 and the rubber scraper strip 6 are at least covered with a non-stick layer. In the present embodiment, the non-stick layer is a Teflon layer, i.e., a polytetrafluoroethylene coating. The polytetrafluoroethylene coating has an extremely low surface energy, which makes it difficult for paint to adhere to its surface. At the same time, the Teflon layer has excellent scratch resistance and corrosion resistance, which enables it to maintain its integrity and non-stickiness during frequent contact and friction with paint and other objects, thereby extending the service life of the components, and will not react with most paints, thereby reducing the impurity removal steps in paint recycling.

[0040] Reference Figure 5 As shown, the second frame 7 is provided with a second telescopic drive member 19, and the scraper member 18 is connected to the output end of the second telescopic drive member 19. When the scraper member 18 is required to scrape the paint, the second telescopic drive member 19 pushes or pulls the connected scraper member 18 up and down, and the extension length and paint scraping force of the scraper member 18 are controlled by the second telescopic drive member 19 to adapt to different working conditions and paint adhesion conditions. When there is more paint on the conveyor belt 5 or the paint is more firmly attached, the output length of the second telescopic drive member 19 is increased, so that the scraper member 18 is closer to the conveyor belt 5 to scrape off the paint; and when there is less paint or the amount of paint scraping needs to be finely controlled, the output length of the second telescopic drive member 19 is reduced.

[0041] The recovered paint is stored through the device's own recovery system, and when the recovered paint reaches a certain amount, it is transported to the outside through a pipeline. The device recovers the paint on the external belt, thereby improving the overall equipment paint utilization rate, reducing waste, and preventing the paint from drying and accumulating on the external belt. At the same time, a roller 2 is designed at the bottom of the device, which the operator can pull out for maintenance.

[0042] Reference Figure 4As shown, the recovery barrel 3 is also connected to an output pipe 15, the recovery barrel 3 is provided with a sensor 17 for detecting the height of the liquid level in the barrel, the output pipe 15 is provided with a valve 16, the end of the output pipe 15 is externally connected to the negative pressure pump and the collection barrel, the output pipe 15 is used to transport the paint collected in the recovery barrel 3, the valve 16 is used to control the on and off of the output pipe 15, and the sensor 17 can monitor the height of the paint liquid level in the recovery barrel 3 in real time. When the liquid level rises to a preset height, the negative pressure generated by the negative pressure pump acts on the paint in the recovery barrel 3 through the output pipe 15, so that it can be drawn out to the external collection barrel.

[0043] Obviously, the above embodiments are merely examples for the purpose of clear explanation and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from these are still within the scope of protection of the invention of the utility model.

Claims

1. A paint recovery device for a spraying line, characterized in that: include: The recycling mechanism comprises: a first frame, a second frame movably connected to the first frame up and down, a conveyor belt rotatably connected to the second frame, and a scraper strip arranged along the conveying direction of the conveyor belt, wherein the scraper strip is arranged between the conveyor belt and the paint belt to be scraped off; The material storage mechanism comprises: a recovery bucket arranged below the output side of the conveyor belt, and a scraper member movably connected between the recovery bucket and the conveyor belt.

2. A paint recovery device for a spraying line according to claim 1, characterized in that: The axis of the scraper strip and the axis of the paint belt to be scraped off have an included angle.

3. A paint recovery device for a spraying line according to claim 1 or 2, characterized in that: There are multiple scraping rubber strips, and the multiple scraping rubber strips are arranged in parallel.

4. A paint recovery device for a spraying line according to claim 1, characterized in that: The two ends of the first frame are respectively rotatably connected with rotating shafts, at least one of the rotating shafts is connected to the power output end of the rotating driving member, and the two ends of the transmission belt are respectively sleeved on the rotating shafts at the two ends of the first frame.

5. A paint recovery device for a spraying line according to claim 1, characterized in that: A second baffle is also provided on the output side of the conveyor belt. The second baffle is tilted up and down. The upper side of the second baffle is spaced apart from the conveyor belt and the lower side is close to the top of the recovery barrel.

6. A paint recovery device for a spraying line according to claim 1, characterized in that: The first frame is provided with a first telescopic driving member, the output end of the first telescopic driving member is connected to the third frame, and the second frame is movably connected to the first frame through the third frame.

7. A paint recovery device for a spraying line according to claim 6, characterized in that: The first frame is provided with a support body, and the third frame is provided with a slide rail adapted to the support body.

8. A paint recovery device for a spraying line according to claim 1, characterized in that: The scraper member includes a first scraper portion and a second scraper portion, the first scraper portion and the second scraper portion are symmetrically and tiltedly arranged, and ends of the first scraper portion and the second scraper portion are respectively close to the axial direction of the conveyor belt and connected.

9. A paint recovery device for a spraying line according to claim 1, characterized in that: The second frame is provided with a second telescopic driving member, and the scraper member is connected to the output end of the second telescopic driving member.

10. A paint recovery device for a spraying line according to claim 1, characterized in that: The recovery barrel is also connected to an output pipe, the recovery barrel is provided with a sensor for detecting the height of the liquid level in the barrel, the output pipe is provided with a valve, and the end of the output pipe is externally connected to a negative pressure pump and a collection barrel.