Gas-liquid mixing structure of cleaning barrel

By designing the separation design of the rotary drive gas valve and the one-way valve in the cleaning device, the problems of unsmooth exhaust and liquid discharge caused by the lack of gas and liquid separation devices in the prior art are solved, and effective separation and discharge of gas and liquid are achieved.

CN222789574UActive Publication Date: 2025-04-25SHANGHAI TUYOUJIA AUTOMATION ENG CO LTD
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Patent Information

Application Number
CN202421591499.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-08
Publication Date
2025-04-25
Estimated Expiration
2034-07-08

AI Technical Summary

Technical Problem

The existing cleaning devices lack special gas and liquid separation devices, which leads to poor exhaust and liquid discharge, which easily leads to secondary contamination on the cleaned surface.

Method used

A gas-liquid mixing structure of a cleaning barrel is designed, and the separation design of rotary drive gas valve and a one-way valve is adopted to achieve mutual isolation and discharge of gas and liquid through the gas-liquid mixing valve and the one-way valve.

Benefits of technology

It realizes effective separation and emission of gas and liquid, avoids secondary pollution, and ensures smooth and efficient cleaning process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a gas-liquid mixing structure of a cleaning barrel, which comprises a cleaning barrel body, a spraying assembly is arranged at the temporal part of the cleaning barrel body, a turntable is connected below the spraying assembly, a connecting pile is arranged below the turntable, one side of the connecting pile is connected with a gas inlet pipeline, and the other side of the connecting pile is connected with a gas outlet pipeline. A rotary driving air valve is mounted on one side of the air inlet pipeline; a first filter screen is mounted in the filter pipeline, and a second filter screen is mounted on one side of the first filter screen; one side of the mixing pipeline is connected with a gas-liquid mixing valve, and a gas one-way valve and a liquid one-way valve are installed below the gas-liquid mixing valve. Compared with an existing device, the gas-liquid mixing structure of the cleaning barrel has the advantages that a rotary driving medium and a cleaning medium are separated, two independent inlets are adopted, and the cleaning medium inlet adopts a gas-liquid mixing valve block and is matched with a one-way valve to be fixed at the cleaning medium inlet; different media can be isolated from one another and do not interfere with one another, and leakage is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of cleaning devices, in particular to a gas-liquid mixing structure of a cleaning barrel. Background Art

[0002] With the continuous development of robot technology, spraying robots have been widely used in the automotive manufacturing industry. The spraying robot head is equipped with an atomizer, which can complete the painting work evenly and stably. In the actual production process, the atomizer must be cleaned frequently, and a cleaning bucket is required during the atomizer cleaning process.

[0003] The Chinese patent with the authorization publication number CN108323161B discloses an improved cleaner for a paint spray gun used on an assembly line, including a container having an inlet, an outlet and a port for receiving an atomizer of the spray gun. An impeller is rotatably mounted in the container and is in fluid communication with the inlet. The impeller has an offset cleaning nozzle for spraying a cleaning spray toward the port and a rotating nozzle for spraying a rotating spray to achieve rotation of the impeller. The impeller also has an independently controlled central nozzle cleaning nozzle. The cleaner has an air wiper for removing excess solvent from the atomizer of the spray gun when the atomizer of the spray gun leaves the cleaner after a cleaning cycle. The cleaner includes a spiral flushing member and a solvent removal assembly for cleaning the inner wall of the container. Air and solvent separation accessories provide improved solvent discharge efficiency.

[0004] Although the above-mentioned cleaning device can achieve improved solvent discharge efficiency with the solvent separation accessories, the device lacks a special gas and liquid separation device, and cannot achieve smooth exhaust and liquid discharge, which can easily lead to secondary contamination of the cleaned surface. For this reason, we propose a gas-liquid mixing structure of the cleaning barrel. Utility Model Content

[0005] The utility model aims to provide a gas-liquid mixing structure for a cleaning barrel to solve the problem in the background art that the lack of a special gas-liquid separation device in the device makes it impossible to achieve smooth exhaust and liquid discharge, which easily leads to secondary contamination of the cleaned surface.

[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a gas-liquid mixing structure of a cleaning barrel, comprising:

[0007] A cleaning barrel body, wherein a spray assembly is arranged at the temporal part of the cleaning barrel body, and a turntable is connected below the spray assembly, a connecting pile is installed below the turntable, and an air intake pipe is connected to one side of the connecting pile, and a rotary drive air valve is installed on one side of the air intake pipe;

[0008] A filter pipe, which is installed on the air intake pipe, wherein a first filter screen is installed inside the filter pipe, and a second filter screen is installed on one side of the first filter screen;

[0009] A mixing pipe is installed on the other side of the connecting pile. One side of the mixing pipe is connected to a gas-liquid mixing valve, and a gas one-way valve and a liquid one-way valve are respectively installed below the gas-liquid mixing valve.

[0010] Preferably, the rotary driven air valve forms a communication structure with the connecting pile through an air intake pipe, and the connecting pile is movably connected to the turntable through a bearing.

[0011] Preferably, the filter pipe is threadedly connected to the air intake pipe, the first filter screen and the second filter screen are parallel to each other, and the mesh diameter of the first filter screen is larger than the mesh diameter of the second filter screen.

[0012] Preferably, the gas one-way valve is further provided with:

[0013] The delivery pipeline is respectively arranged inside the gas one-way valve and the liquid one-way valve, and a gas-liquid mixing channel is arranged inside the gas-liquid mixing valve.

[0014] Preferably, the gas one-way valve and the liquid one-way valve are communicated with the gas-liquid mixing valve through a delivery pipeline and a gas-liquid mixing channel respectively, and a communication structure is formed between the gas-liquid mixing valve and the mixing pipeline.

[0015] Preferably, the mixing pipe forms a connecting structure with the spray assembly through the connecting pile, and the spray assembly is symmetrically distributed about the vertical center line of the cleaning barrel body.

[0016] Compared with the prior art, the utility model provides a gas-liquid mixing structure for a cleaning barrel, which has the following beneficial effects:

[0017] The utility model adopts a separation design of a rotary driving medium and a cleaning medium, and has two independent inlets. The cleaning medium inlet adopts a gas-liquid mixed valve block and is fixed at the cleaning medium inlet with a one-way valve, so that different mediums can be isolated from each other without interfering with each other and without leakage, thereby avoiding the problem of lack of a special gas and liquid separation device on the device, which cannot achieve smooth exhaust and liquid discharge and easily leads to secondary contamination of the cleaned surface. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the external structure of the mixing pipeline of the utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the mixing pipeline of the utility model;

[0021] Figure 4 For this utility model Figure 3 A schematic diagram of the enlarged structure at A in the middle;

[0022] Figure 5 This is a schematic diagram of the internal structure of the gas-liquid mixing valve of the utility model.

[0023] In the figure: 1. Cleaning barrel body; 2. Turntable; 3. Spray assembly; 4. Rotary drive air valve; 5. Air intake pipe; 6. Filter pipe; 7. Gas one-way valve; 8. Liquid one-way valve; 9. Gas-liquid mixing valve; 10. Mixing pipe; 11. Connecting pile; 12. First filter screen; 13. Second filter screen; 14. Delivery pipe; 15. Gas-liquid mixing channel. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1-3 , a gas-liquid mixing structure of a cleaning barrel, comprising: a cleaning barrel body 1, a spray assembly 3 is arranged on the temporal part of the cleaning barrel body 1, and a turntable 2 is connected to the lower part of the spray assembly 3, a connecting pile 11 is installed under the turntable 2, and an air intake pipe 5 is connected to one side of the connecting pile 11, and a rotary drive air valve 4 is installed on one side of the air intake pipe 5; the rotary drive air valve 4 forms a connecting structure with the connecting pile 11 through the air intake pipe 5, and the connecting pile 11 is movably connected to the turntable 2 through a bearing; the rotary drive air valve 4 can pass compressed air to the connecting pile 11 through the air intake pipe 5, when the air pressure of the air source is added to the pneumatic element of the pneumatic rotary joint, the pneumatic element will generate thrust and transmit the thrust to the internal spiral mechanism, the spiral mechanism converts the thrust into a rotational torque through the design of the spiral line, thereby realizing the rotation function, the bearing can support the rotating parts, reduce the friction resistance, make the rotation more stable, and at the same time can withstand a large load, so as to ensure the reliability of the rotary drive air valve 4.

[0026] See also Figure 3-5, a gas-liquid mixing structure of a cleaning barrel, comprising: a filter pipe 6, which is installed on the air intake pipe 5, a first filter screen 12 is installed inside the filter pipe 6, and a second filter screen 13 is installed on one side of the first filter screen 12; the filter pipe 6 is threadedly connected to the air intake pipe 5, the first filter screen 12 and the second filter screen 13 are parallel to each other, and the mesh diameter of the first filter screen 12 is larger than the mesh diameter of the second filter screen 13; the first filter screen 12 and the second filter screen 13 in the filter pipe 6 can filter the gas passed in turn, so as to prevent impurities in the air from corroding the pipe; a mixing pipe 10, which is installed on the other side of the connecting pile 11, a gas-liquid mixing valve 9 is connected to one side of the mixing pipe 10, and two gas-liquid mixing valves 9 are installed below the gas-liquid mixing valve 9. A gas one-way valve 7 and a liquid one-way valve 8; a delivery pipeline 14, which is respectively arranged inside the gas one-way valve 7 and the liquid one-way valve 8, and a gas-liquid mixing channel 15 is arranged inside the gas-liquid mixing valve 9; the gas one-way valve 7 and the liquid one-way valve 8 are respectively connected to the gas-liquid mixing valve 9 through the delivery pipeline 14 and the gas-liquid mixing channel 15, and a connecting structure is formed between the gas-liquid mixing valve 9 and the mixing pipeline 10; the mixing pipeline 10 forms a connecting structure with the spray assembly 3 through the connecting pile 11, and the spray assembly 3 is symmetrically distributed about the vertical center line of the cleaning barrel body 1; the gas one-way valve 7 and the liquid one-way valve 8 can separate gas and liquid, realize effective exhaust and discharge, and facilitate the isolation of different media without interference and leakage.

[0027] Working principle: When using the gas-liquid mixing structure of the cleaning bucket, firstly, gas and liquid are introduced through the gas one-way valve 7 and the liquid one-way valve 8 respectively, and compressed air is introduced into the rotary drive valve 4 at the same time. The compressed air enters the connecting pile 11 through the air inlet pipe 5. When the air pressure of the air source is added to the pneumatic components of the pneumatic rotary joint, the pneumatic components will generate thrust and transmit the thrust to the internal spiral mechanism. The spiral mechanism converts the thrust into a rotational torque through the design of the spiral line, thereby realizing the rotation function. The bearing can support the rotating parts, reduce the friction resistance, make the rotation more stable, and at the same time withstand a large load, ensuring the reliability of the rotary drive valve 4, so as to drive The rotating disc 2 and the spray assembly 3 are rotated to carry out the cleaning work. The gas one-way valve 7 and the liquid one-way valve 8 are used to achieve effective exhaust and liquid discharge. At the same time, during the gas entering process, the first filter screen 12 and the second filter screen 13 in the filter pipe 6 can filter the incoming gas in turn, so as to prevent the impurities in the air from corroding the pipe. The separation design of the rotating driving medium and the cleaning medium and the two independent inlets are adopted. The cleaning medium inlet adopts a gas-liquid mixed valve block and is fixed at the inlet of the cleaning medium with a one-way valve, which can achieve mutual isolation of different media without interference and leakage. This is the working principle of the gas-liquid mixing structure of the cleaning barrel.

[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A gas-liquid mixing structure for a cleaning barrel, characterized in that: include: A cleaning barrel body (1), wherein a spray assembly (3) is provided at the temporal portion of the cleaning barrel body (1), and a turntable (2) is connected below the spray assembly (3), a connecting pile (11) is installed below the turntable (2), and an air intake pipe (5) is connected to one side of the connecting pile (11), and a rotary drive air valve (4) is installed on one side of the air intake pipe (5); A filter pipe (6) installed on the air intake pipe (5), wherein a first filter screen (12) is installed inside the filter pipe (6), and a second filter screen (13) is installed on one side of the first filter screen (12); A mixing pipe (10) is installed on the other side of the connecting pile (11), one side of the mixing pipe (10) is connected to a gas-liquid mixing valve (9), and a gas check valve (7) and a liquid check valve (8) are installed below the gas-liquid mixing valve (9), respectively.

2. The gas-liquid mixing structure of a cleaning bucket according to claim 1, characterized in that: The rotary drive air valve (4) forms a communication structure with the connecting pile (11) through the air intake pipe (5), and the connecting pile (11) is movably connected to the rotating disk (2) through a bearing.

3. The gas-liquid mixing structure of a cleaning bucket according to claim 1, characterized in that: The filter pipe (6) is threadedly connected to the air intake pipe (5); the first filter screen (12) and the second filter screen (13) are parallel to each other, and the mesh diameter of the first filter screen (12) is larger than the mesh diameter of the second filter screen (13).

4. The gas-liquid mixing structure of a cleaning bucket according to claim 1, characterized in that: The gas one-way valve (7) is also provided with: The delivery pipeline (14) is respectively arranged inside the gas one-way valve (7) and the liquid one-way valve (8), and the gas-liquid mixing channel (15) is arranged inside the gas-liquid mixing valve (9).

5. The gas-liquid mixing structure of a cleaning bucket according to claim 4, characterized in that: The gas one-way valve (7) and the liquid one-way valve (8) are respectively connected to the gas-liquid mixing valve (9) via the delivery pipeline (14) and the gas-liquid mixing channel (15), and a communication structure is formed between the gas-liquid mixing valve (9) and the mixing pipeline (10).

6. The gas-liquid mixing structure of a cleaning bucket according to claim 1, characterized in that: The mixing pipe (10) forms a communication structure with the spray assembly (3) through the connecting pile (11), and the spray assembly (3) is symmetrically distributed with respect to the vertical center line of the cleaning barrel body (1).

Citation Information

Patent Citations

  • Improved device for cleaning spray guns

    CN108323161B