Filtering equipment with material distribution structure
By designing a filter device with a material separation structure, using a rotatable scraper and a material discharge mechanism, the clogging problem that traditional filter devices are prone to when treating spice powder is solved, and the filtration efficiency and purity are significantly improved.
Patent Information
- Application Number
- CN202421604690.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-09
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-09
AI Technical Summary
Traditional filtration equipment is prone to clogging when processing spice powder, which affects filtration efficiency.
A filtering device with a material separation structure is designed, including a rotatable scraper, a transmission rod, a height adjustable mounting sleeve and a material discharge mechanism. Through the design of the rotatable scraper and material discharge mechanism of the scraper, powder accumulation and blockage are avoided.
It effectively avoids local high-density accumulation of fragrance powder in the filter media, reduces the occurrence of blockage, improves filtration efficiency and purity, and reduces production costs and shutdown cleaning times.
Smart Images

Figure CN222789717U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of spice processing, and in particular relates to a filtering device with a material separation structure. Background Art
[0002] In the spice processing industry, fine filtration of spices is not only a key link to ensure product quality and flavor purity, but also the cornerstone for improving product safety and consumer satisfaction. Through fine filtration, impurities and particles can be removed to ensure the purity of spice products, thereby meeting the market's growing demand for high-quality, high-purity spices.
[0003] However, traditional filtration equipment often faces a significant challenge when processing spice powder: since a large amount of raw powder is dumped into the filtration equipment at one time, and these powder particles are prone to form local high-density accumulation on the filter medium under the action of gravity, that is, "clogging", which will affect the filtration efficiency. Utility Model Content
[0004] The utility model provides a filtering device with a material dividing structure, aiming to solve the problem of clogging that is easy to occur in traditional filtering devices when processing spice powder.
[0005] The utility model is implemented as follows: a filtering device with a material distribution structure comprises: a base plate, a bracket is fixedly installed on the top of the base plate; a filter bucket, the filter bucket is fixedly installed on the bracket, and a filter basket for filtering spices is fixed in the filter bucket; a rotatable scraper, the scraper is arranged in the filter basket for material distribution; a transmission rod, the transmission rod is rotatably installed on the filter bucket, and the bottom end of the transmission rod extends into the filter bucket and penetrates the filter basket; a height-adjustable mounting sleeve, the mounting sleeve is sleeved on the transmission rod, and a bolt for limiting is arranged on the mounting sleeve, and one end of the bolt is in contact with the transmission rod; a connecting frame, the connecting frame is fixedly installed on the mounting sleeve, and the bottom end of the connecting frame is fixedly connected to the scraper; a motor, the motor is fixedly installed on the filter bucket for driving the transmission rod to rotate, and the output shaft of the motor is fixedly connected to the top end of the transmission rod through a first coupling; a discharging mechanism for discharging materials, and the discharging mechanism is arranged on the filter bucket.
[0006] Preferably, the discharge mechanism includes: a discharge pipe fixedly connected to the bottom of the filter bucket; a material valve arranged on the discharge end of the discharge pipe; and an auger rotatably installed in the discharge pipe, the top end of the auger being fixedly connected to the bottom end of the transmission rod via a second coupling.
[0007] Preferably, a feeding hopper is fixedly mounted on the top of the filter hopper, a discharge end of the feeding hopper extends into the filter hopper, and a cover plate is hinged on the top of the filter hopper.
[0008] Preferably, a collection box for receiving the stored spices is provided on the top of the base plate, and a handle for grasping is fixedly mounted on one side of the collection box.
[0009] Preferably, a cleaning port is provided on the filter basket, a lifting and detachable sealing baffle is provided in the cleaning port, and a pull ring is fixedly installed on the top of the sealing baffle.
[0010] Preferably, a plurality of brushes are fixed to one end of the scraper, and one ends of the plurality of brushes are in contact with the inner wall of the filter basket.
[0011] Preferably, a threaded hole is provided on the mounting sleeve, and the threaded hole is adapted to the bolt. An operating port for cleaning the filter basket is provided on one side of the filter bucket, and an openable and closable sealing door is provided in the operating port. The sealing door is provided with a hinge and a door lock, and the hinge is fixedly connected to the filter bucket.
[0012] Compared with the related art, the filtering device with a material distribution structure provided by the utility model has the following advantages:
[0013] Beneficial effects:
[0014] The base plate is used as the supporting foundation to ensure the stable placement of the equipment. The bracket further supports the filter bucket to keep it in a stable filtering posture, thereby improving the stability and safety of the entire equipment. The filter basket serves as the core filtering medium to effectively intercept impurities, and the rotatable scraper is driven by the transmission rod and the motor to continuously rotate and distribute the materials, avoiding powder accumulation and blockage, and improving the filtering efficiency and purity. The height-adjustable mounting sleeve allows fine-tuning of the working height of the scraper to adapt to spice powders with different characteristics, enhancing the adaptability and flexibility of the equipment. The discharge pipe combines the design of the material valve and the auger to achieve efficient and controllable material discharge, which not only avoids blockage, but also ensures precise control of the discharge speed and amount. At the same time, the material valve also provides good sealing. The introduction of the feeding hopper makes the addition of raw powder more stable and orderly, reduces splashing and dust, and improves the working environment. The cover plate may further enhance the sealing of the top structure and the convenience of operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 A schematic diagram of the main structure of a filtering device with a material separation structure provided by the utility model;
[0016] Figure 2 This is a schematic diagram of the main cross-sectional structure of the utility model;
[0017] Figure 3 for Figure 2 An enlarged structural diagram of part A shown in FIG.
[0018] Figure 4 It is a structural schematic diagram of the installation sleeve and the connecting frame in the utility model;
[0019] Figure 5 It is a structural schematic diagram of the filter basket in the utility model.
[0020] Figure numerals: 1. base plate; 2. bracket; 3. filter bucket; 4. filter basket; 5. transmission rod; 6. mounting sleeve; 7. connecting frame; 8. scraper; 9. motor; 10. first coupling; 11. discharge pipe; 12. material valve; 13. auger; 14. second coupling; 15. feeding hopper; 16. cover plate; 17. collecting box; 18. sealing baffle; 19. pull ring; 20. sealing door; 21. brush; 22. bolt. DETAILED DESCRIPTION
[0021] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of this application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.
[0022] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0023] The utility model embodiment provides a filtering device with a material distribution structure, such as Figure 1-5As shown, the filtering device with a material distribution structure includes: a base plate 1, a bracket 2 is fixedly installed on the top of the base plate 1; a filter bucket 3, the filter bucket 3 is fixedly installed on the bracket 2, and a filter basket 4 for filtering spices is fixed in the filter bucket 3; a rotatable scraper 8, the scraper 8 is arranged in the filter basket 4 for material distribution; a transmission rod 5, the transmission rod 5 is rotatably installed on the filter bucket 3, and the bottom end of the transmission rod 5 extends into the filter bucket 3 and penetrates the filter basket 4; a height-adjustable installation sleeve 6, the installation sleeve 6 is sleeved on On the transmission rod 5, a bolt 22 for limiting is provided on the mounting sleeve 6, and one end of the bolt 22 is in contact with the transmission rod 5; a connecting frame 7, the connecting frame 7 is fixedly mounted on the mounting sleeve 6, and the bottom end of the connecting frame 7 is fixedly connected to the scraper 8; a motor 9, the motor 9 is fixedly mounted on the filter bucket 3 and is used to drive the transmission rod 5 to rotate, and the output shaft of the motor 9 is fixedly connected to the top end of the transmission rod 5 through a first coupling 10; a discharging mechanism for discharging, and the discharging mechanism is arranged on the filter bucket 3.
[0024] It should be noted that in the spice processing, the filtration of raw powder (such as spice powder, plant extract, etc.) is a crucial step, which is directly related to the purity, flavor and safety of the final product. However, when processing these powders, traditional filtering equipment often uses a direct dumping method to add a large amount of raw powder to the filtering area at one time. Due to the fineness and fluidity of the powder particles, they will quickly concentrate in certain areas of the filter medium under the action of gravity, forming the so-called "blocking" phenomenon; this blocking phenomenon will not only lead to a significant decrease in filtration efficiency, because the blocked area will hinder or slow down the flow rate of the filtrate, but also may trigger a series of chain reactions. For example, the pressure in the blocked area will gradually increase, which may damage the filter medium. Frequent blockages will lead to an increase in the number of shutdowns for cleaning during the production process, which will not only reduce production efficiency, but also increase manpower and material costs. At the same time, shutdowns for cleaning may also have an adverse effect on the continuity and stability of the production line, further affecting the production plan and market competitiveness of the enterprise. Based on the above, a filtering device with a material distribution structure is needed to solve the above problems;
[0025] In this embodiment, the base plate 1 serves as the supporting foundation of the entire filtering device to ensure the stability and safety of the device; the bracket 2 is fixedly mounted on the base plate 1 to support the filter hopper 3 to keep it in a stable filtering posture; the filter hopper 3 is fixedly mounted on the bracket 2 and is the main container for filtering operations. A filter basket 4 is fixed inside it to actually filter the spice powder; the filter basket 4, as a filtering medium, can effectively intercept impurities in the spice powder to ensure the purity of the filtered liquid; the rotatable scraper 8 is arranged in the filter basket 4 to realize the material separation function of the raw material powder through the rotating motion. The design of the scraper 8 effectively avoids the local high-density accumulation of powder in the filter basket 4, thereby reducing the occurrence of clogging; the transmission rod 5 is rotatably mounted on the filter bucket 3, and its bottom end extends into the filter bucket 3 and penetrates the filter basket 4, serving as a transmission component for the rotational movement of the scraper 8; the height-adjustable mounting sleeve 6 is sleeved on the transmission rod 5, and by adjusting the position of the mounting sleeve 6 on the transmission rod 5 and fixing it with the limit bolt 22, the working height of the scraper 8 can be fine-tuned to adapt to spice powders of different particle sizes and fluidities; the connecting frame 7 is fixedly mounted on the mounting sleeve 6, and its bottom end is fixedly connected to the scraper 8 to ensure that the scraper 8 can move synchronously with the rotation of the transmission rod 5; the motor 9 is fixedly mounted on the filter bucket 3, and is fixedly connected to the top end of the transmission rod 5 through the first coupling 10, providing power for the rotational movement of the scraper 8; the discharge mechanism is arranged on the filter bucket 3, which is used to discharge the filtered spice powder or impurities in time to keep the filter bucket 3 clean and smooth.
[0026] In a further preferred embodiment of the utility model, the discharge mechanism includes: a discharge pipe 11 fixedly connected to the bottom of the filter bucket 3; a material valve 12 arranged on the discharge end of the discharge pipe 11; and an auger 13 rotatably installed in the discharge pipe 11, and the top end of the auger 13 is fixedly connected to the bottom end of the transmission rod 5 through a second coupling 14.
[0027] In this embodiment, the discharge pipe 11 is fixedly connected to the bottom of the filter bucket 3 as the main discharge channel of the filtered material. The design of the discharge pipe 11 ensures that the material in the filter bucket 3 can be discharged smoothly, avoiding the problem of reduced filtration efficiency or blockage caused by material accumulation; the material valve 12 is arranged on the discharge end of the discharge pipe 11 to control the discharge of the material. By adjusting the opening and closing degree of the material valve 12, the discharge speed and amount of the material can be accurately controlled to meet different production needs. In addition, the material valve 12 also plays a certain sealing role to prevent leakage and contamination of the material during the discharge process; the auger 13 is rotatably installed in the discharge pipe 11, and its top end is fixedly connected to the bottom end of the transmission rod 5 through the second coupling 14. The design of the auger 13 is a highlight in this embodiment. It uses rotational motion to push the material at the bottom of the filter bucket 3 forward into the discharge pipe 11 and discharge it through the discharge pipe 11. This active discharge method not only improves the discharge efficiency, but also avoids the blockage and retention of the material in the discharge pipe 11. At the same time, since the auger 13 and the transmission rod 5 are fixedly connected via the second coupling 14, the rotational power of the auger 13 is directly derived from the motor 9, and no additional power source is required, thereby simplifying the equipment structure and reducing energy consumption.
[0028] In a further preferred embodiment of the utility model, a feeding hopper 15 is fixedly installed on the top of the filter hopper 3, and the discharge end of the feeding hopper 15 extends into the filter hopper 3. A cover plate 16 is hinged on the top of the filter hopper 3.
[0029] In this embodiment, the top structure of the filter hopper 3 is optimized, including the design of the feeding hopper 15 and the cover plate 16. These improvements further enhance the practicability and ease of operation of the filtering device. The feeding hopper 15 is fixedly mounted on the top of the filter hopper 3, and its discharge end extends into the filter hopper 3. This design enables the raw material powder to enter the filter hopper 3 smoothly and orderly through the feeding hopper 15, avoiding splashing and dusting that may be caused when the raw material powder is directly poured; reducing the risk of splashing and dusting of the raw material powder, improving the working environment, and reducing the health risks of the operators.
[0030] In a further preferred embodiment of the present invention, a collection box 17 for receiving the stored spices is disposed on the top of the base plate 1, and a handle for grasping is fixedly mounted on one side of the collection box 17.
[0031] In this embodiment, additional design is made to the top of the base plate 1, and a collection box 17 and a handle are added. This improvement significantly improves the overall functionality and user experience of the filtering device. The collection box 17 is arranged on the top of the base plate 1, and its position is usually adjacent to the bottom of the filter bucket 3 or the outlet of the discharge mechanism so as to receive the spices discharged from the filter bucket 3. The presence of the handle makes it more convenient to move or empty the collection box 17 when it needs to be moved or emptied, reducing operational obstacles caused by inconvenient transportation.
[0032] In a further preferred embodiment of the utility model, a cleaning port is provided on the filter basket 4 , a removable sealing baffle 18 is provided in the cleaning port, and a pull ring 19 is fixedly installed on the top of the sealing baffle 18 .
[0033] In this embodiment, the structure of the filter basket 4 is optimized, and a cleaning port and a removable sealing baffle 18 are specially added. This design greatly improves the convenience of cleaning and maintenance of the filter basket 4; a cleaning port is opened on the filter basket 4, and this opening provides a channel for operators to directly enter the filter basket 4 for cleaning and maintenance. The size and position of the cleaning port need to be reasonably designed according to the actual structure and cleaning requirements of the filter basket 4; the setting of the cleaning port makes the cleaning work inside the filter basket 4 more direct and efficient, avoiding the cumbersome steps of disassembling the filter basket 4 as a whole in the traditional method, thereby saving time and labor costs; a removable sealing baffle 18 is provided in the cleaning port. The design of the sealing baffle 18 needs to ensure that the cleaning port can be effectively sealed in the closed state to prevent material leakage during the filtration process; at the same time, when cleaning is required, it can be easily removed by pulling.
[0034] In a further preferred embodiment of the utility model, a plurality of brushes 21 are fixed to one end of the scraper 8 , and one ends of the plurality of brushes 21 are in contact with the inner wall of the filter basket 4 .
[0035] In this embodiment, in order to solve the cleaning problem of the filter basket 4, a plurality of brushes 21 are fixed at one end of the scraper 8, and the design of these brushes 21 further enhances the cleaning effect of the inner wall of the filter basket 4; a plurality of brushes 21 are fixed at one end of the scraper 8, and the material of these brushes 21 is usually soft and has good wear resistance, such as nylon or polyester fiber; the number and arrangement of the brushes 21 need to be reasonably designed according to the shape of the inner wall of the filter basket 4 and the cleaning requirements to ensure that the inner wall can be fully covered and effectively cleaned.
[0036] In a further preferred embodiment of the utility model, a threaded hole is provided on the mounting sleeve 6, and the threaded hole is adapted to the bolt 22. An operating port for cleaning the filter basket 4 is provided on one side of the filter bucket 3, and an openable and closable sealing door 20 is provided in the operating port. The sealing door 20 is provided with a hinge and a door lock, and the hinge is fixedly connected to the filter bucket 3.
[0037] In this embodiment, the structure of the mounting sleeve 6 and the filter bucket 3 is further optimized, and by adding threaded holes, bolts 22, operating ports, sealing doors 20, hinges, door locks and other components, not only the stability and maintainability of the equipment are improved, but also the safety and convenience of operation are enhanced; a threaded hole is provided on the mounting sleeve 6, and the threaded hole is adapted to the bolt 22, and the bolt 22 is screwed into the threaded hole to fit with the transmission rod 5 to achieve the limitation of the mounting sleeve 6; an operating port for cleaning the filter basket 4 is provided on one side of the filter bucket 3, and an openable and closable sealing door 20 is provided in the operating port, and the sealing door 20 is fixedly connected to the filter bucket 3 by a hinge, and is equipped with a door lock to ensure the sealing; the setting of the operating port enables the operator to conveniently clean the impurities and residues inside the filter basket 4 without disassembling the entire filter bucket 3, thereby improving the cleaning efficiency and the convenience of operation.
[0038] To sum up, based on the above, the filtering equipment with a material distribution structure provided by the present technical scheme effectively avoids the local high-density accumulation of spice powder in the filter basket 4 through the rotating material distribution action of the scraper 8, reduces the occurrence of blockage, and thus significantly improves the filtering efficiency; while reducing the blockage, it also reduces the pressure on the filter medium such as the filter basket 4, and extends its service life; reduces the number of shutdowns for cleaning due to blockage, reduces manpower and material costs, and improves the continuity and stability of the production line.
[0039] Compared with the related art, the base plate 1 is used as a supporting foundation to ensure the stable placement of the equipment, and the bracket 2 further supports the filter bucket 3 to keep it in a stable filtering posture, thereby improving the stability and safety of the entire equipment; the filter basket 4 serves as the core filtering medium to effectively intercept impurities, and the rotatable scraper 8 is driven by the transmission rod 5 and the motor 9 to continuously rotate and distribute the materials, thereby avoiding powder accumulation and blockage, and improving the filtering efficiency and purity; the height-adjustable mounting sleeve 6 allows the working height of the scraper 8 to be fine-tuned to adapt to spice powders with different characteristics, thereby enhancing the adaptability and flexibility of the equipment; the discharge pipe 11 combines the design of the material valve 12 and the auger 13 to achieve efficient and controllable material discharge, which not only avoids blockage, but also ensures precise control of the discharge speed and amount, and the material valve 12 also provides good sealing; the introduction of the feeding hopper 15 makes the addition of raw material powder more stable and orderly, reduces splashing and dust, and improves the working environment; and the cover plate 16 may further enhance the sealing of the top structure and the convenience of operation.
[0040] It is worth noting that the circuits, electronic components and modules involved in the present utility model are all prior art and can be fully implemented by those skilled in the art. Needless to say, the content protected by the present utility model does not involve improvements to software and methods.
[0041] In the several embodiments provided in the present application, it should be understood that the disclosed device can be implemented in other ways. For example, the device embodiments described above are only schematic, such as the division of the above-mentioned units, which is only a logical function division. There may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or communication connection shown or discussed can be through some interfaces, and the indirect coupling or communication connection between devices or units can be in the form of telecommunication or other forms.
[0042] The above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Although the utility model has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the utility model according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the utility model in essence, and these technical solutions also belong to the scope of protection of the utility model.
Claims
1. A filtering device with a material distribution structure, characterized in that: include: A base plate, a bracket is fixedly installed on the top of the base plate; A filter bucket, the filter bucket is fixedly mounted on the bracket, and a filter basket for filtering spices is fixed inside the filter bucket; A rotatable scraper, the scraper being arranged in the filter basket for distributing materials; A transmission rod, the transmission rod is rotatably mounted on the filter bucket, and the bottom end of the transmission rod extends into the filter bucket and penetrates the filter basket; A height-adjustable mounting sleeve, the mounting sleeve being mounted on the transmission rod, the mounting sleeve being provided with a bolt for limiting position, one end of the bolt being in contact with the transmission rod; A connecting frame, the connecting frame is fixedly mounted on the mounting sleeve, and the bottom end of the connecting frame is fixedly connected to the scraper; A motor, the motor is fixedly mounted on the filter bucket and is used to drive the transmission rod to rotate, and the output shaft of the motor is fixedly connected to the top end of the transmission rod through a first coupling; A discharge mechanism for discharging materials, wherein the discharge mechanism is arranged on the filter bucket.
2. The filtering device with a material distribution structure according to claim 1, characterized in that: The discharging mechanism comprises: A discharge pipe fixedly connected to the bottom of the filter bucket; A material valve disposed on the discharge end of the discharge pipe; The auger is rotatably installed in the discharge pipe, and the top end of the auger is fixedly connected to the bottom end of the transmission rod through a second coupling.
3. The filtering device with a material distribution structure according to claim 1, characterized in that: A feeding hopper is fixedly installed on the top of the filter hopper, a discharge end of the feeding hopper extends into the filter hopper, and a cover plate is hinged on the top of the filter hopper.
4. The filtering device with a material distribution structure according to claim 1, characterized in that: A collecting box for receiving the stored spices is arranged on the top of the base plate, and a handle for grasping is fixedly mounted on one side of the collecting box.
5. The filtering device with a material distribution structure according to claim 1, characterized in that: The filter basket is provided with a cleaning port, a lifting and detachable sealing baffle is arranged in the cleaning port, and a pull ring is fixedly installed on the top of the sealing baffle.
6. The filtering device with a material distribution structure according to claim 1, characterized in that: A plurality of brushes are fixed to one end of the scraper, and one ends of the plurality of brushes are in contact with the inner wall of the filter basket.
7. The filtering device with a material distribution structure according to claim 1, characterized in that: The mounting sleeve is provided with a threaded hole, which is matched with the bolt. An operating port for cleaning the filter basket is provided on one side of the filter bucket. An openable and closable sealing door is provided in the operating port. The sealing door is provided with a hinge and a door lock, and the hinge is fixedly connected to the filter bucket.