Product stacking detection station

Abstract

The utility model relates to a product stacking detection station, which is used for initial detection of materials and comprises a workbench, at least one detection station and a plurality of material stations are arranged on the workbench, the detection station is connected with a material conveying inlet, the workbench is further fixedly connected with a plurality of conveying frames, and a plurality of conveying plates are arranged on the conveying frames in a staggered mode. And position sensors are adjustably arranged on the lower surfaces of the material stations through adjusting plates, and the workbench is fixedly connected with an alarm device. Through cooperation of the sensor and the alarm device, detection of materials is achieved, the phenomenon that the materials are dislocated is reduced, and the qualified rate of material detection is increased.

Description

Technical Field

[0001] The utility model relates to material detection, and more specifically, the utility model also relates to a product stacking detection station. Background Art

[0002] In existing automated production, materials need to be classified before they are stacked and formed. Existing work requires manual stacking and placement at different workstations for transportation and transport to the next process. However, existing materials may be misplaced when stacked, manual inspection is time-consuming and labor-intensive, and has a low pass rate, resulting in many defective products after subsequent material forming. Utility Model Content

[0003] In order to achieve the purpose of the utility model, the technical solution adopted by the utility model is: a product stacking detection station, used for initial material detection, comprising: a workbench, the workbench is provided with at least one detection station and a plurality of material stations, the detection station is connected to a material conveying entrance, the workbench is also fixedly connected to a plurality of conveying racks, and the conveying racks are staggered with a plurality of conveying plates;

[0004] The lower surface of the material workstation is adjustable and provided with a position sensor through an adjustment plate, and the workbench is fixedly connected with an alarm component.

[0005] Preferably, the detection station includes: a detection table, the detection table is fixedly connected to a weighing sensor, the weighing sensor is fixedly connected to a placement rack, the placement rack is provided with a placement station for placing materials, the two parallel side walls of the placement rack are provided with placement grooves, the placement rack is equipped with a material guide plate, the bottom of the material guide plate is fixedly connected to a rotating block, the workbench is fixedly connected to a rotating table that cooperates with the rotating table, the rotating table is equipped with a lifting block, the lifting block is provided with two positioning holes, the rotating block is provided with a locking hole that cooperates with one of the positioning holes and an arc hole that cooperates with the other positioning hole.

[0006] Preferably, the adjustment plate is fixedly connected to the lower surface of the workbench, and both the adjustment plate and the workbench are provided with strip holes. The width of the strip holes of the workbench is larger than the strip holes of the adjustment plate, and the position sensor is fixed to the strip holes of the adjustment plate by double nuts.

[0007] Preferably, each material station is fixedly connected with a plurality of positioning columns.

[0008] Preferably, the lower surface of the conveying plate is fixedly connected with a matching block, the matching block is provided with two adjustment holes, and the conveying frame is provided with a fixing hole matched with one of the adjustment holes and an adjustment groove matched with the other adjustment hole.

[0009] Preferably, the conveying plates are each provided with an inlet and an outlet, and the inlet is provided with a matching groove matching with the material.

[0010] Preferably, the alarm assembly comprises: a shell fixed to the workbench, the shell being provided with a buzzer, a control switch and an emergency stop switch.

[0011] Preferably, a plurality of supporting legs are fixedly connected to the bottom of the workbench.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. Through the cooperation of sensors and alarm devices, the material detection can be realized, the phenomenon of material dislocation can be reduced, and the qualified rate of material detection can be improved.

[0014] 2. Use weighing sensors to detect the weight of materials, and use alarm devices to detect materials.

[0015] 3. By adjusting the position sensor fixed by the plate, the position of the material is detected by the position sensor, which can reduce the deviation phenomenon during the material stacking process, improve the placement effect of the material before stacking, and reduce the tilt phenomenon during the material stacking process.

[0016] 4. The angle of the guide plate can be adjusted by cooperating with the lifting block and the rotating block. At the same time, the lifting block cooperates with the rotating table to realize the lifting and lowering of the guide plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 The overall structure of the product stacking detection station of the utility model is shown in FIG. Figure 1 ;

[0018] Figure 2 The overall structure of the product stacking detection station of the utility model is shown in FIG. Figure 2 ;

[0019] Figure 3 It is a partial structural explosion diagram of the stacking inspection station of the utility model product;

[0020] Figure 4 It is a partial structural schematic diagram of the product stacking detection station of the utility model.

[0021] In the figure: 1. workbench; 101. detection station; 1011. detection table; 1012. weighing sensor; 1013. placement rack; 1014. placement slot; 102. material station; 1021. positioning column; 2. conveyor rack; 3. conveyor plate; 4. position sensor; 5. material guide plate; 6. rotating block; 601. locking hole; 602. arc hole; 7. rotating table; 8. lifting block; 801. positioning hole; 9. buzzer; 10. control switch; 11. emergency stop switch; 12. support leg. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] Figure 1 As shown, the utility model provides a technical solution: a product stacking detection station for initial material detection, comprising: a workbench 1, the workbench 1 is provided with a working area on the upper surface, and a plurality of supporting legs 12 are fixedly connected to the lower surface of the workbench 1.

[0024] At least one inspection station 101 and a plurality of material stations 102 are provided on the workbench 1. The workbench 1 can be provided with two or more inspection stations 101 according to actual work requirements. The inspection station 101 is mainly used for placing materials.

[0025] like Figure 3 , Figure 4 As shown, the detection station 101 includes: a detection table 1011, the detection table 1011 is fixedly connected with a weighing sensor 1012, the weighing sensor 1012 is fixedly connected with a placement rack 1013, the placement rack 1013 is provided with a placement station for placing materials, and the two parallel side walls of the placement rack 1013 are provided with placement grooves 1014.

[0026] The placement rack 1013 is equipped with a material guide plate 5, a rotating block 6 is fixedly connected to the bottom of the material guide plate 5, the workbench 1 is fixedly connected to a rotating table 7 that cooperates with the rotating table 7, the rotating table 7 is equipped with a lifting block 8, the lifting block 8 is provided with two positioning holes 801, the rotating block 6 is provided with a locking hole 601 that cooperates with one of the positioning holes 801 and an arc hole 602 that cooperates with the other positioning hole 801.

[0027] The weighing sensor 1012 area senses whether the weight of the material (normal plate, which mainly includes: point wave plate and fin assembly) meets the set weight. At the same time, the rotating block 6 cooperates with the lifting block 8 to adjust the rotation angle of the guide plate 5, thereby improving the overall adaptability of the guide plate 5.

[0028] The workbench 1 is fixedly connected with an alarm component, which includes: a shell fixed to the workbench 1, the shell is provided with a buzzer 9, a control switch 10 and an emergency stop switch 11. After the weighing sensor 1012 senses that the weight of the material (normal plate, the normal plate mainly includes: point wave plate and fin assembly) is abnormal, the buzzer 9 is used to remind attention.

[0029] The control switch 10 and the emergency stop switch 11 control the working condition of the equipment and are suitable for emergency situations of the equipment.

[0030] The inspection station 101 is connected to a material conveying entrance, and the workbench 1 is also fixedly connected to a plurality of conveying racks 2, each of which is staggeredly provided with a plurality of conveying plates 3. The staggered conveying racks 2 can greatly improve the conveying effect.

[0031] Each conveying plate 3 conveys a kind of material (including: a bottom plate, an end plate, a special plate 1 and a special plate 2), and drives different materials to be transported to the next workstation and stacked in different combinations to form products.

[0032] The lower surface of the material station 102 is adjustable with a position sensor 4 through an adjustment plate, the adjustment plate is fixedly connected to the lower surface of the workbench 1, the adjustment plate and the workbench 1 are both provided with strip holes, the width of the strip holes of the workbench 1 is larger than the strip holes of the adjustment plate, and the position sensor 4 is fixed to the strip holes of the adjustment plate through double nuts.

[0033] By cooperating with the double nut and the position sensor 4, the specific position of the position sensor 4 is adjusted to facilitate detection of different material positions and improve the detection effect.

[0034] The material stations 102 are all fixedly connected with a plurality of positioning columns 1021 , and the positioning columns 1021 facilitate positioning of different materials and improve the positioning effect.

[0035] The lower surface of the conveying plate 3 is fixedly connected with a matching block, which is provided with two adjustment holes. The conveying frame 2 is provided with a fixed hole matching with one of the adjustment holes and an adjustment groove matching with the other adjustment hole. The conveying angle of the conveying plate 3 is adjusted by matching with the conveying frame 2.

[0036] The conveying plate 3 is provided with an inlet and an outlet. The inlet is provided with a matching groove that matches the material. The matching groove can better drive the material into the conveying plate 3 (the matching groove is mainly for the convenience of technicians to place the material by hand and reduce interference), thereby improving the transportation efficiency of different materials.

[0037] like Figures 1 to 4 As shown, during work, technicians stack different materials in different material stations 102. When the materials are tilted during placement, the position sensor 4 cooperates with the alarm component to remind the technicians through the buzzer 9 that the materials are not placed flat or misplaced in the material station 102.

[0038] The material is driven to be placed at the inspection station 101, and the weighing sensor 1012 detects the material. If the material is unqualified, the buzzer 9 will remind the technician to re-test or place it in other areas. When the material is qualified, it is driven by the guide plate 5 (normal plate, which mainly includes: point wave plate and fin assembly) to enter the next station.

[0039] Specifically, two conveying racks 2 are used, and each conveying rack 2 is provided with two conveying plates 3. The two conveying plates 3 are arranged alternately, and each conveying plate 3 is used to convey different materials (including: a bottom plate, an end plate, a special plate 1 and one of special plates 2). The above materials all use single plates, so they do not need to be detected and are directly conveyed to the next workstation.

[0040] The embodiments disclosed in the present utility model are preferred embodiments, but are not limited thereto. Ordinary technicians in this field can easily understand the spirit of the present utility model based on the above embodiments and make different extensions and changes. However, as long as they do not deviate from the spirit of the present utility model, they are all within the protection scope of the present utility model.

Claims

1. A product stacking inspection station, used for initial material inspection, characterized in that: include: A workbench, wherein at least one inspection station and a plurality of material stations are provided on the workbench, the inspection station is connected to a material conveying entrance, the workbench is also fixedly connected to a plurality of conveying racks, and the conveying racks are staggered with a plurality of conveying plates; The lower surface of the material workstation is adjustable and provided with a position sensor through an adjustment plate, and the workbench is fixedly connected with an alarm component.

2. The product stacking detection station according to claim 1, characterized in that: The detection station includes: a detection table, the detection table is fixedly connected to a weighing sensor, the weighing sensor is fixedly connected to a placement rack, the placement rack is provided with a placement station for placing materials, the two parallel side walls of the placement rack are provided with placement grooves, the placement rack is matched with a material guide plate, the bottom of the material guide plate is fixedly connected to a rotating block, the workbench is fixedly connected to a rotating table matched with the rotating table, the rotating table is matched with a lifting block, the lifting block is provided with two positioning holes, the rotating block is provided with a locking hole matched with one of the positioning holes and an arc hole matched with the other positioning hole.

3. The product stacking detection station according to claim 1, characterized in that: The adjustment plate is fixedly connected to the lower surface of the workbench. Both the adjustment plate and the workbench are provided with strip holes. The width of the strip holes of the workbench is larger than the strip holes of the adjustment plate. The position sensor is fixed to the strip holes of the adjustment plate by double nuts.

4. The product stacking detection station according to claim 1, characterized in that: The material workstations are all fixedly connected with a plurality of positioning columns.

5. The product stacking detection station according to claim 1, characterized in that: The lower surface of the conveying plate is fixedly connected with a matching block, the matching block is provided with two adjustment holes, and the conveying frame is provided with a fixing hole matched with one of the adjustment holes and an adjustment groove matched with the other adjustment hole.

6. The product stacking detection station according to claim 1, characterized in that: The conveying plates are each provided with an inlet and an outlet, and the inlet is provided with a matching groove matching with the material.

7. The product stacking detection station according to claim 1, characterized in that: The alarm component comprises: a shell fixed to the workbench, and the shell is provided with a buzzer, a control switch and an emergency stop switch.

8. The product stacking detection station according to claim 1, characterized in that: A plurality of supporting legs are fixedly connected to the bottom of the workbench.

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