AI full-automatic material operation device for Internet of Things intelligent production line

Abstract

The utility model relates to an AI full-automatic material operation device for an Internet of Things intelligent production line. The AI full-automatic material operation device comprises a material operation mechanism, a high-definition retrieval mechanism, a material gathering mechanism and a support mechanism. The support mechanism comprises an installation platform, a supporting frame and trundles with adjusting blocks. A mounting platform is mounted at the upper end of the supporting frame, and trundles with adjusting blocks are mounted at the lower end of the supporting frame. A material operation mechanism, a high-definition retrieval mechanism and a material gathering mechanism are installed on the upper surface of an installation platform of the support mechanism, the material gathering mechanism is installed on the left side of the high-definition retrieval mechanism, and the material operation mechanism is installed on the right side of the high-definition retrieval mechanism. According to the utility model, the qualified rate and the production capacity of products are improved, the dependence of an automatic production line on manpower is reduced, the expenditure of labor cost is reduced, meanwhile, the production efficiency is also improved, and the production cost of the products is reduced.

Description

Technical Field

[0001] The utility model belongs to the technical field of integrated operating devices in industrial automation, and specifically discloses an AI fully automatic material operating device for an Internet of Things intelligent production line. Background Art

[0002] With the progress of social economy, the harm caused by plastic waste to the environment has become more serious, which has aroused widespread concern about environmental protection and sustainable development. In order to solve this problem, governments have successively introduced "plastic restriction orders", including the reform of disposable tableware.

[0003] As people's living standards improve, the catering industry develops rapidly, and the demand for disposable tableware continues to increase. However, affected by the promotion of the "plastic restriction order", more and more environmentally friendly products such as wooden tableware are gradually replacing plastic tableware. With the increase in demand for wooden tableware, manufacturers have begun to turn to large-scale production.

[0004] With the advancement of technology and the development of Industry 4.0, more and more companies are beginning to participate in the production of wooden forks and spoons. However, in the current mechanical automation production industry, wooden forks and spoons usually require a lot of manual processing operations, which not only consumes a lot of manpower, but also easily leads to human errors. Therefore, the market urgently needs a device that can automatically process materials to improve production efficiency and reduce labor costs.

[0005] There are some material handling devices in the prior art, such as a known material conveying device, which conveys materials by setting up multiple conveyor belts and controlling the movement of the conveyor belts through sensors to achieve the material conveying function. However, in actual applications, such devices cannot intelligently identify and adjust according to the specific conditions of the materials, resulting in unsatisfactory processing effects and waste. Summary of the invention

[0006] The purpose of the utility model is to overcome the deficiencies in the prior art and to provide an AI fully automatic material operation device for an IoT intelligent production line that can realize intelligent identification and precise positioning of materials, improve production efficiency and reduce labor costs.

[0007] According to the technical solution provided by the utility model, the AI ​​fully automatic material operation device for the IoT intelligent production line includes a material operation mechanism, a high-definition retrieval mechanism, a material picking mechanism and a bracket mechanism;

[0008] The support mechanism includes a mounting platform, a support frame and a caster with an adjustment block; the mounting platform is mounted on the upper end of the support frame, and the caster with an adjustment block is mounted on the lower end of the support frame;

[0009] A material handling mechanism, a high-definition retrieval mechanism and a material picking mechanism are installed on the upper surface of the mounting platform of the bracket mechanism, and the material picking mechanism is installed on the left side of the high-definition retrieval mechanism, and the material handling mechanism is installed on the right side of the high-definition retrieval mechanism.

[0010] Preferably, the material handling mechanism includes a dust cover, a flip material adsorption platform, infrared photoelectric of the material adsorption platform, a driving motor of the material adsorption platform, a material slot platform, an infrared photoelectric component of the material slot platform, a pulley component, a belt and a driving motor of the material slot platform; the infrared photoelectric component of the material slot platform includes an infrared photoelectric when the material slot platform moves forward and an infrared photoelectric when the material slot platform moves backward, and the pulley component includes an active pulley and a driven pulley; a trigger rod is installed on the flip material adsorption platform, and the trigger rod cooperates with the infrared photoelectric of the material adsorption platform; a trigger rod is installed on the material slot platform, and the trigger rod cooperates with the infrared photoelectric when the material slot platform moves forward and the infrared photoelectric when the material slot platform moves backward;

[0011] A dust cover is installed on the inner side and the outer side of the upper surface of the installation platform, and a material card slot table driving motor and a driven pulley are installed in each dust cover. Infrared photoelectric devices for the material card slot table to move forward and infrared photoelectric devices for the material card slot table to move backward are installed in each dust cover. A driving pulley is installed on the output shaft of the material card slot table driving motor, and a belt is installed on the driving pulley and the driven pulley in each dust cover;

[0012] A linear track, a material adsorption table driving motor and a flip-type material adsorption table are respectively installed on the inner and outer sides of the upper surface of the installation platform between the two corresponding dust covers, and a material adsorption table infrared photoelectric is respectively installed on the inner and outer sides of the right end of the upper surface of the installation platform, a slider is slidably installed in each linear track, and a material card slot table is installed on each slider, the material card slot table is connected to the corresponding belt, and the output shaft of the material adsorption table driving motor is connected to the corresponding flip-type material adsorption table.

[0013] Preferably, the high-definition retrieval mechanism includes an overall bracket, a high-definition camera, a small backlight, a dustproof light shield and a large backlight;

[0014] At least two overall brackets are installed on the inner and outer sides of the upper surface of the installation platform corresponding to the left side of the material handling mechanism, and a high-definition camera, a small backlight and a dust-proof hood are installed on each overall bracket. The dust-proof hood is installed below the high-definition camera, and a camera window is provided on the top of the dust-proof hood. A small backlight is installed on the overall bracket outside the corresponding camera window and below the dust-proof hood, and a large backlight is installed on the installation platform directly below the corresponding camera window.

[0015] Preferably, the material picking mechanism comprises a material picking rod driving cylinder, a material picking rod, a material blowing trough, a vacuum suction nozzle, a flip suction nozzle fixing plate and a flip suction nozzle fixing plate driving motor;

[0016] A material picking rod, a material blowing trough, a flip nozzle fixing plate and a flip nozzle fixing plate driving motor are respectively installed on the inner side and the outer side of the left end of the upper surface of the corresponding mounting platform, and the output shaft of the flip nozzle fixing plate driving motor is connected to the corresponding flip nozzle fixing plate, and a plurality of vacuum nozzles are installed on each flip nozzle fixing plate;

[0017] A material picking rod driving cylinder is respectively installed on the inner side and the outer side of the left side surface of the installation platform, and the material picking rod driving cylinder is connected to the left end of the material picking rod.

[0018] The utility model utilizes a high-definition retrieval mechanism to cooperate with a material operating mechanism to carry out material movement operations, and removes excess material through a picking mechanism, which is of great help to subsequent processing, improves the product qualification rate and production volume, reduces the dependence of automated production lines on manpower, reduces labor cost expenditures, and also improves production efficiency and reduces product production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0020] Figure 2 It is a structural schematic diagram of the material operating mechanism in the utility model.

[0021] Figure 3 It is a structural schematic diagram of the high-definition retrieval mechanism in the utility model.

[0022] Figure 4 It is a structural schematic diagram of the material picking mechanism in the utility model.

[0023] Figure 5 It is a structural schematic diagram of the bracket mechanism in the utility model. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the technical solution of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the utility model.

[0025] An AI fully automatic material handling device for an IoT intelligent production line, such as Figure 1 As shown, it includes a material operation mechanism 1, a high-definition retrieval mechanism 2, a material picking mechanism 3 and a support mechanism 4;

[0026] like Figure 5 As shown, the bracket mechanism 4 includes a mounting platform 26, a support frame 27 and a caster 28 with an adjustment block; the mounting platform 26 is mounted on the upper end of the support frame 27, and the caster 28 with an adjustment block is mounted on the lower end of the support frame 27;

[0027] The material handling mechanism 1 , the high-definition retrieval mechanism 2 and the material picking mechanism 3 are installed on the upper surface of the mounting platform 26 of the bracket mechanism 4 , and the material picking mechanism 3 is installed on the left side of the high-definition retrieval mechanism 2 , and the material handling mechanism 1 is installed on the right side of the high-definition retrieval mechanism 2 .

[0028] like Figure 2 As shown, the material handling mechanism 1 includes a dust cover 5, a flip material adsorption platform 6, a material adsorption platform infrared photoelectric 7, a material adsorption platform driving motor 8, a material slot platform 9, a material slot platform infrared photoelectric component 10, a pulley component 11, a belt 12 and a material slot platform driving motor 13; the material slot platform infrared photoelectric component 10 includes a material slot platform forward infrared photoelectric and a material slot platform backward infrared photoelectric, and the pulley component 11 includes a driving pulley and a driven pulley; a trigger rod is installed on the flip material adsorption platform 6, and the trigger rod cooperates with the material adsorption platform infrared photoelectric 7; a trigger rod is installed on the material slot platform 9, and the trigger rod cooperates with the material slot platform forward infrared photoelectric and the material slot platform backward infrared photoelectric;

[0029] A dust cover 5 is installed on the inner side and the outer side of the upper surface of the installation platform 26, and a material card slot table driving motor 13 and a driven pulley are installed in each dust cover 5. Infrared photoelectric devices for the material card slot table to move forward and infrared photoelectric devices for the material card slot table to move backward are installed in each dust cover 5. A driving pulley is installed on the output shaft of the material card slot table driving motor 13, and a belt 12 is installed on the driving pulley and the driven pulley in each dust cover 5;

[0030] A linear track, a material adsorption table driving motor 8 and a flip-type material adsorption table 6 are installed on the inner and outer sides of the upper surface of the installation platform 26 between the two corresponding dust covers 5, and a material adsorption table infrared photoelectric 7 is installed on the inner and outer sides of the right end of the upper surface of the installation platform 26. A slider is slidably installed in each linear track, and a material card slot table 9 is installed on each slider. The material card slot table 9 is connected to the corresponding belt 12, and the output shaft of the material adsorption table driving motor 8 is connected to the corresponding flip-type material adsorption table 6.

[0031] like Figure 3 As shown, the high-definition retrieval mechanism 2 includes an overall bracket 14, a high-definition camera 15, a small backlight 16, a dustproof light shield 17 and a large backlight 18;

[0032] At least two overall brackets 14 are installed on the inner and outer sides of the upper surface of the installation platform 26 corresponding to the left side of the material handling mechanism 1, and a high-definition camera 15, a small backlight 16 and a dustproof hood 17 are installed on each overall bracket 14. The dustproof hood 17 is installed below the high-definition camera 15, and a camera window is provided on the top of the dustproof hood 17. A small backlight 16 is installed on the overall bracket 14 outside the corresponding camera window and below the dustproof hood 17, and a large backlight 18 is installed on the installation platform 26 directly below the corresponding camera window.

[0033] like Figure 4 As shown, the material picking mechanism 3 includes a material picking rod driving cylinder 19, a material picking rod 20, a material blowing slot 21, a vacuum suction nozzle 22, a flip suction nozzle fixing plate 23 and a flip suction nozzle fixing plate driving motor 24;

[0034] A material picking rod 20, a material blowing slot 21, a flip nozzle fixing plate 23 and a flip nozzle fixing plate driving motor 24 are respectively installed on the inner side and the outer side of the left end of the upper surface of the corresponding mounting platform 26, and the output shaft of the flip nozzle fixing plate driving motor 24 is connected to the corresponding flip nozzle fixing plate 23, and a plurality of vacuum nozzles 22 are installed on each flip nozzle fixing plate 23;

[0035] A material picking rod driving cylinder 19 is installed on the inner side and the outer side of the left side surface of the installation platform 26 , and the material picking rod driving cylinder 19 is connected to the left end of the material picking rod 20 .

[0036] The working process and working principle of the utility model are as follows:

[0037] During operation, the material adsorption table driving motor 8 drives the flip material adsorption table 6 to flip forward 180°, so that the flip material adsorption table 6 adsorbs the material of the front-end press. After the material is adsorbed, the material adsorption table driving motor 8 drives the flip material adsorption table 6 to flip backward 180°. When the reverse rotation is in place, the trigger rod on the flip material adsorption table 6 disconnects the infrared photoelectric 7 of the material adsorption table, thereby disconnecting the negative pressure generator on the flip material adsorption table 6. The material adsorbed by the flip material adsorption table 6 falls on the material card slot table 9. The material card slot table driving motor 13 drives the belt 12 to run, and the material card slot table 9 is transported to the left through the belt 12. The material of the front-end press is adsorbed and moved by the material operation mechanism 1, so that it is fully automated without manual intervention.

[0038] When the material card slot table 9 is transported to the left through the high-definition retrieval mechanism 2, the small backlight 16 and the large backlight 18 on the high-definition retrieval mechanism 2 provide lighting, and the high-definition camera 15 completes the feedback of the material movement status on the material card slot table 9 to the indoor screen, so that the operator can observe the material processing status on the material card slot table 9 indoors and deal with it in time after an error occurs.

[0039] The material card slot table 9 continues to transport to the left until the trigger rod on the material card slot table 9 triggers the infrared photoelectric of the material card slot table to move forward, and the material adsorption table drive motor 8 stops running. At this time, the blowing slot 21 is just located between the inner slot body and the outer slot body of the material card slot table 9, and the flip suction nozzle fixing plate drive motor 24 is running. The flip suction nozzle fixing plate drive motor 24 drives the flip suction nozzle fixing plate 23 to flip 180° forward, and the vacuum suction nozzle 22 installed on the flip suction nozzle fixing plate 23 will be The material on the material card slot table 9 is sucked up, and the flip nozzle fixing plate driving motor 24 drives the flip nozzle fixing plate 23 to flip 180 degrees in the opposite direction. The negative pressure generator on the flip nozzle fixing plate 23 is powered off, and the material sucked by the vacuum nozzle 22 falls on the blowing slot 21. The blowing slot 21 is passed with high-pressure gas to blow the material off. If there is material that is not blown off, the piston rod of the picking rod driving cylinder 19 is retracted, so that the left end of the picking rod 20 is lowered and the right end is raised, and the material on the blowing slot 21 is picked off. The picking mechanism 3 is used to complete the picking of the remaining material to prevent the stacking of materials from causing the equipment to jam.

[0040] After the flip nozzle fixing plate driving motor 24 drives the flip nozzle fixing plate 23 to flip 180° in the opposite direction, the material slot table driving motor 13 drives the belt 12 to run, and the material slot table 9 is transported to the right through the belt 12 until the trigger rod on the material slot table 9 triggers the infrared photoelectric device to retreat to the material slot table, and the material slot table driving motor 13 stops running, and the flip material adsorption table 6 is driven by the material adsorption table driving motor 8 to carry out the next loading.

[0041] Finally, it should be noted that the above specific implementation methods are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to examples, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. An AI fully automatic material operation device for an IoT intelligent production line, characterized by: It includes a material operation mechanism (1), a high-definition retrieval mechanism (2), a material picking mechanism (3) and a support mechanism (4); The support mechanism (4) comprises a mounting platform (26), a support frame (27) and a caster with an adjustment block (28); the mounting platform (26) is mounted on the upper end of the support frame (27), and the caster with an adjustment block (28) is mounted on the lower end of the support frame (27); A material operating mechanism (1), a high-definition retrieval mechanism (2) and a material picking mechanism (3) are installed on the upper surface of the mounting platform (26) of the support mechanism (4), and the material picking mechanism (3) is installed on the left side of the high-definition retrieval mechanism (2), and the material operating mechanism (1) is installed on the right side of the high-definition retrieval mechanism (2).

2. The AI ​​fully automatic material handling device for the IoT intelligent production line according to claim 1 is characterized by: The material operation mechanism (1) comprises a dust cover (5), a flip material adsorption platform (6), a material adsorption platform infrared photoelectric (7), a material adsorption platform drive motor (8), a material slot platform (9), a material slot platform infrared photoelectric component (10), a pulley component (11), a belt (12) and a material slot platform drive motor (13); the material slot platform infrared photoelectric component (10) comprises a material slot platform forward infrared photoelectric and a material slot platform backward infrared photoelectric, and the pulley component (11) comprises a driving pulley and a driven pulley; a trigger rod is installed on the flip material adsorption platform (6), and the trigger rod cooperates with the material adsorption platform infrared photoelectric (7); a trigger rod is installed on the material slot platform (9), and the trigger rod cooperates with the material slot platform forward infrared photoelectric and the material slot platform backward infrared photoelectric; A dust cover (5) is installed on the inner side and the outer side of the upper surface of the mounting platform (26), and a material slot table driving motor (13) and a driven pulley are installed in each dust cover (5). An infrared photoelectric device for the material slot table to move forward and an infrared photoelectric device for the material slot table to move backward are installed in each dust cover (5). A driving pulley is installed on the output shaft of the material slot table driving motor (13), and a belt (12) is installed on the driving pulley and the driven pulley in each dust cover (5); A linear track, a material adsorption table drive motor (8) and a flip-type material adsorption table (6) are respectively installed on the inner and outer sides of the upper surface of the mounting platform (26) between the two corresponding dust covers (5); a material adsorption table infrared photoelectric (7) is respectively installed on the inner and outer sides of the right end of the upper surface of the mounting platform (26); a slider is slidably installed in each linear track; a material card slot table (9) is installed on each slider; the material card slot table (9) is connected to a corresponding belt (12); and the output shaft of the material adsorption table drive motor (8) is connected to the corresponding flip-type material adsorption table (6).

3. The AI ​​fully automatic material handling device for the IoT intelligent production line according to claim 1 is characterized by: The high-definition retrieval mechanism (2) comprises an overall bracket (14), a high-definition camera (15), a small backlight (16), a dustproof light shield (17) and a large backlight (18); At least two overall brackets (14) are installed on the inner and outer sides of the upper surface of the mounting platform (26) corresponding to the left side of the material handling mechanism (1), and a high-definition camera (15), a small backlight (16) and a dustproof light shield (17) are installed on each overall bracket (14). The dustproof light shield (17) is installed below the high-definition camera (15), and a camera window is provided on the top of the dustproof light shield (17). The small backlight (16) is installed on the overall bracket (14) outside the corresponding camera window and below the corresponding dustproof light shield (17), and a large backlight (18) is installed on the mounting platform (26) directly below the corresponding camera window.

4. The AI ​​fully automatic material handling device for the IoT intelligent production line according to claim 1 is characterized by: The material picking mechanism (3) comprises a material picking rod driving cylinder (19), a material picking rod (20), a material blowing trough (21), a vacuum suction nozzle (22), a flip suction nozzle fixing plate (23) and a flip suction nozzle fixing plate driving motor (24); A material picking rod (20), a material blowing trough (21), a flip-type suction nozzle fixing plate (23) and a flip-type suction nozzle fixing plate driving motor (24) are respectively installed on the inner side and the outer side of the left end of the upper surface of the corresponding mounting platform (26), the output shaft of the flip-type suction nozzle fixing plate driving motor (24) is connected to the corresponding flip-type suction nozzle fixing plate (23), and a plurality of vacuum suction nozzles (22) are installed on each flip-type suction nozzle fixing plate (23); A material picking rod driving cylinder (19) is installed on the inner side and the outer side of the left side of the mounting platform (26), and the material picking rod driving cylinder (19) is connected to the left end of the material picking rod (20).

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