Optical machine detection equipment

Abstract

The utility model discloses ray machine detection equipment which comprises a detection module. A detection mechanism is arranged on the upper side of the detection module, the detection mechanism comprises a frame, a bottom plate and a detection disc, the frame is fixedly mounted on the lower side of the bottom plate, and a positioning module, a feeding module, an OK receiving module and an NG receiving module are arranged on the upper side of the detection module; a positioning mechanism is arranged above the detection disc, the positioning mechanism comprises a connecting support, a positioning plate and a positioning push rod, the connecting support is arranged on the upper side of the bottom plate, and the positioning plate, the positioning push rod and a pneumatic clamping jaw are arranged on the upper side of the connecting support. The ray machine detection equipment is used during ray machine product detection, automatic feeding, detection and receiving of ray machine products can be achieved, classified collection of OK materials and NG materials can be achieved, the detection efficiency is high, recognition is accurate, in addition, the application range of the equipment is wide, and the equipment can be suitable for visual detection of different materials of the same size.

Description

Technical Field

[0001] The utility model relates to the technical field of optical machine production detection, in particular to an optical machine detection device. Background Art

[0002] There is a filter in front of the galvanometer of the optical machine product. Its main function is to receive and focus X-rays so as to form a clear image on the imaging device. The optical machine lens is responsible for receiving the X-rays emitted from the X-ray tube and focusing the rays onto the image plane detector through its special design. The design of the lens has a direct impact on the transmittance, focusing effect and final imaging quality of the X-rays. In the process of optical machine production, it is inevitable that the filter will be defective, which will affect the performance of the optical machine. Therefore, before the production of the optical machine is completed, the appearance of the optical machine product needs to be inspected to confirm that the optical machine product filter has no impurities, scratches and other defects to ensure the quality and yield of the optical machine product. At present, the main way to realize the detection of optical machine product filters is manual inspection. With the assistance of a microscope, the inspection of optical machine product filters is completed manually. With the continuous development of optical machine technology, the requirements for optical machine lenses are also constantly increasing. At present, some advanced optical machine lenses use special optical materials and coating technologies to improve transmittance and imaging quality. In addition, some new lenses also integrate intelligent functions, such as automatic focusing and automatic correction, to improve ease of use and imaging stability.

[0003] However, in the field of optical and mechanical product inspection, the main way to achieve inspection is manual inspection, which is done manually with the help of a microscope. The main disadvantages of manual inspection are low inspection efficiency, high workload, and a high false positive rate.

[0004] Therefore, we propose an optical-mechanical detection device to solve the above-mentioned problems. Utility Model Content

[0005] The purpose of the utility model is to provide an optical machine inspection device to solve the problem raised by the above background technology that currently in the field of optical machine product inspection, the inspection is mainly carried out manually. With the assistance of a microscope, the inspection of optical machine products is completed manually. The main disadvantages of manual inspection are low inspection efficiency, high work intensity, and high false positive rate of manual inspection.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an optical machine detection device, comprising: a detection module;

[0007] Also includes:

[0008] A detection mechanism is arranged on the upper side of the detection module, wherein the detection mechanism comprises a frame, a bottom plate and a detection plate, the frame is fixedly mounted on the lower side of the bottom plate, and the frames are arranged in an array, and a positioning module, a feeding module, an OK receiving module and an NG receiving module are arranged on the upper side of the detection module;

[0009] A positioning mechanism is arranged above the detection plate, wherein the positioning mechanism comprises a connecting bracket, a positioning plate and a positioning push rod, the connecting bracket is arranged on the upper side of the bottom plate, and the upper side of the connecting bracket is provided with a positioning plate, a positioning push rod and a pneumatic clamp.

[0010] Preferably, the detection disk is fixedly mounted on the upper side of the power motor, and both the detection disk and the power motor are mounted on the upper side of the bottom plate, and a positioning tool is fixedly mounted on the upper side of the detection disk.

[0011] Preferably, a camera bracket is fixedly mounted on the upper side of the base plate, and the camera bracket is located behind the detection plate, and a linear module is fixedly mounted on the upper side of the camera bracket, and a camera lens and a light source are fixedly mounted on the front side of the linear module.

[0012] Preferably, a positioning module is provided between the detection plate and the feeding bin, and a positioning plate and a positioning push rod are fixedly mounted on the upper side of the pneumatic clamp.

[0013] Preferably, a loading bin is arranged on the upper side of the base plate, and the upper side of the loading bin is fixedly mounted to the first X-axis module via a bracket, and the upper side of the first X-axis module is fixedly connected to the first Z-axis module via an adapter plate, and a first suction component is fixedly mounted on the side of the first Z-axis module.

[0014] Preferably, an OK silo is arranged on the upper side of the base plate, and the upper side of the OK silo is fixedly mounted to the second X-axis module through a bracket, and the upper side of the second X-axis module is fixedly connected to the second Z-axis module through an adapter plate, and a second suction component is fixedly mounted on the side of the second Z-axis module.

[0015] Preferably, an NG silo is arranged on the upper side of the base plate, and the upper side of the NG silo is fixedly mounted to the third X-axis module through a bracket, and the upper side of the third X-axis module is fixedly connected to the third Z-axis module through an adapter plate, and a third suction component is fixedly mounted on the side of the third Z-axis module.

[0016] Compared with the prior art, the utility model has the following beneficial effects: the optical machine inspection equipment can realize automatic loading, inspection and collection of optical machine products when used in the inspection of optical machine products. The equipment can realize the classification and collection of OK materials and NG materials, with high inspection efficiency and accurate identification. In addition, the equipment has a wide range of applications and can be applied to visual inspection of different materials of the same size.

[0017] 1. It is equipped with a detection module, a positioning module and a feeding module. The upper side of the detection module is equipped with a detection tray, a feeding bin, an OK bin and an NG bin, which can realize automatic feeding, inspection and collection of optical machine products;

[0018] 2. It is equipped with a loading module, an OK receiving module and an NG receiving module. The materials are loaded through the loading module, and then the OK receiving module and the NG receiving module collect the materials, which can realize the classified collection of OK materials and NG materials, with high detection efficiency and accurate identification;

[0019] 3. It is equipped with a detection plate, a positioning tool and a pneumatic clamp. The pneumatic clamp clamps the lens and then performs the inspection. It can be used for visual inspection of different materials of the same size. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the top view structure of the utility model;

[0021] Figure 2 This is a schematic diagram of the three-dimensional structure of the detection module of the utility model;

[0022] Figure 3 This is a schematic diagram of the three-dimensional structure of the positioning module of the utility model;

[0023] Figure 4 This is a schematic diagram of the three-dimensional structure of the feeding module of the utility model;

[0024] Figure 5 This is a schematic diagram of the three-dimensional structure of the OK material receiving module of the utility model;

[0025] Figure 6 It is a schematic diagram of the three-dimensional structure of the NG material receiving module of the utility model.

[0026] In the figure: 1. detection module; 101. frame; 102. bottom plate; 103. detection plate; 104. power motor; 105. positioning tool; 106. camera bracket; 107. camera lens; 108. light source; 109. linear module; 2. positioning module; 201. connecting bracket; 202. positioning plate; 203. positioning push rod; 204. pneumatic clamp; 3. feeding module; 301. feeding bin; 302. first X-axis module; 303. first Z-axis module; 304. first suction component; 4. OK receiving module; 401. OK bin; 402. second X-axis module; 403. second Z-axis module; 404. second suction component; 5. NG receiving module; 501. NG bin; 502. third X-axis module; 503. third Z-axis module; 504. third suction component. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] See also Figure 1-6 The utility model provides a technical solution: an optical machine detection device, comprising: a detection module 1, a frame 101, a bottom plate 102, a detection disk 103, a power motor 104, a positioning tool 105, a camera bracket 106, a camera lens 107, a light source 108, a linear module 109, a positioning module 2, a connecting bracket 201, a positioning plate 202, a positioning push rod 203, a pneumatic clamp 204, a feeding module 3, a feeding bin 301, a first X-axis module 302, a first Z-axis module 303, a first material suction component 304, an OK material receiving module 4, an OK material bin 401, a second X-axis module 402, a second Z-axis module 403, a second material suction component 404, an NG material receiving module 5, an NG material bin 501, a third X-axis module 502, a third Z-axis module 503 and a third material suction component 504;

[0029] When using the optical machine inspection equipment, Figure 1 and Figure 2 As shown, the frame 101 is made of aluminum profiles, a bottom plate 102 is installed on the upper part of the frame 101, and the detection disk 103 is installed on the power motor 104, and the two are installed together on the bottom plate 102, and the positioning tool 105 is installed on the detection disk 103, and moves with it to realize the positioning of the optical machine product, and the camera bracket 106 is installed on the bottom plate 102, next to the detection disk 103, and the camera lens 107 and the light source 108 are installed on the linear module 109, and are installed together on the camera bracket 106. During the detection process, the linear module 109 can drive the camera lens 107 and the light source 108 to move together, adjust the detection distance, and find the best detection height;

[0030] like Figure 2 , Figure 3 and Figure 4 As shown, the installation position of the positioning module 2 is between the loading bin 301 and the detection plate 103, and the connecting bracket 201 is installed on the bottom plate 102, the positioning plate 202 and the positioning push rod 203 are installed on the pneumatic clamp 204, and are installed together on the connecting bracket 201, and the positioning push rod 203 and the pneumatic clamp 204 move together to realize the positioning of the optical machine material and ensure the accurate position of the optical machine material loading;

[0031] like Figure 2and Figure 4 As shown, the loading bin 301 is installed on the bottom plate 102, the first X-axis module 302 is installed on the loading bin 301 through a bracket, and the first Z-axis module 303 is installed on the first X-axis module 302 through an adapter plate to form an X-axis and Z-axis dual-axis module; the first suction component 304 is installed on the first Z-axis module 303, and has a suction cup at the bottom to realize the suction of the optical machine material;

[0032] like Figure 2 and Figure 5 As shown, the OK bin 401 is mounted on the bottom plate 102, the second X-axis module 402 is mounted on the OK bin 401 through a bracket, and the second Z-axis module 403 is mounted on the second X-axis module 402 through an adapter plate to form an X-axis and Z-axis dual-axis module; the second suction component 404 is mounted on the second Z-axis module 403, and has a suction cup at the bottom to realize the suction of the optical machine material;

[0033] like Figure 2 and Figure 6 As shown, the NG bin 501 is installed on the bottom plate 102, the third X-axis module 502 is installed on the NG bin 501 through a bracket, and the third Z-axis module 503 is installed on the third X-axis module 502 through an adapter plate to form an X-axis and Z-axis dual-axis module; the third suction component 504 is installed on the third Z-axis module 503, and has a suction cup at the bottom to realize the suction of the optical machine material;

[0034] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, when the equipment is working, the optical machine material is loaded into the material tray and placed in the loading bin 301, and the equipment will automatically drive the material tray with the existing material to move to the module loading position; the first suction component 304 realizes the movement of the X-axis and Z-axis under the drive of the first X-axis module 302 and the first Z-axis module 303, and sucks up the optical machine material through the vacuum suction of the bottom suction cup to realize the material transportation; first, the material must be transported to the positioning module 2, and the optical machine material is placed on the positioning plate 202. The positioning push rod 203 is driven by the pneumatic clamp 204 to clamp the center to realize the positioning of the optical machine material, and ensure that the material is accurately placed in the positioning tool 105;

[0035] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6As shown, the optical mechanical material after positioning is sucked by the first suction component 304 and placed in the positioning tooling 105, so that the optical mechanical material can pass through different workstations driven by the detection disk 103 and the power motor 104. The detection disk 103 is divided into four workstations; after the loading is completed, the optical mechanical material comes to the detection station, and the camera lens 107 completes the photo detection of the material with the assistance of the light source 108, and gives an OK or NG judgment on the detected material through software and algorithms; the optical mechanical material will then pass through the OK receiving module 4 and the NG receiving module 5 in turn, and the optical mechanical material determined to be OK will be sucked by the second suction component 404, collected and placed in the OK bin 401; the optical mechanical material determined to be NG will be sucked by the third suction component 504, collected and placed in the NG bin 501.

[0036] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in the field. The standard parts used in the utility model can be purchased from the market, and special-shaped parts can be customized according to the records in the specification and the drawings. The specific connection methods of each part adopt the conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.

[0037] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. An optical machine detection device, comprising: Detection module (1); It is characterized by further comprising: A detection mechanism is arranged on the upper side of the detection module (1), wherein the detection mechanism comprises a frame (101), a bottom plate (102) and a detection plate (103); the frame (101) is fixedly mounted on the lower side of the bottom plate (102), and the frames (101) are arranged in an array; and a positioning module (2), a loading module (3), an OK receiving module (4) and an NG receiving module (5) are arranged on the upper side of the detection module (1); A positioning mechanism is arranged above the detection plate (103), wherein the positioning mechanism comprises a connecting bracket (201), a positioning plate (202) and a positioning push rod (203); the connecting bracket (201) is arranged on the upper side of the bottom plate (102), and the positioning plate (202), the positioning push rod (203) and the pneumatic clamp (204) are arranged on the upper side of the connecting bracket (201).

2. The optical machine detection device according to claim 1, characterized in that: The detection disk (103) is fixedly mounted on the upper side of the power motor (104), and the detection disk (103) and the power motor (104) are both mounted on the upper side of the bottom plate (102), and a positioning tool (105) is fixedly mounted on the upper side of the detection disk (103).

3. The optical machine detection device according to claim 1, characterized in that: A camera bracket (106) is fixedly mounted on the upper side of the base plate (102), and the camera bracket (106) is located behind the detection plate (103). A linear module (109) is fixedly mounted on the upper side of the camera bracket (106), and a camera lens (107) and a light source (108) are fixedly mounted on the front side of the linear module (109).

4. The optical machine detection device according to claim 1, characterized in that: A positioning module (2) is provided between the detection plate (103) and the loading bin (301), and a positioning plate (202) and a positioning push rod (203) are fixedly mounted on the upper side of the pneumatic clamp (204).

5. The optical machine detection device according to claim 4, characterized in that: A loading bin (301) is arranged on the upper side of the base plate (102), and the upper side of the loading bin (301) is fixedly mounted to the first X-axis module (302) via a bracket, and the upper side of the first X-axis module (302) is fixedly connected to the first Z-axis module (303) via an adapter plate, and a first material suction component (304) is fixedly mounted on the side of the first Z-axis module (303).

6. The optical machine detection device according to claim 1, characterized in that: An OK material bin (401) is arranged on the upper side of the base plate (102), and the upper side of the OK material bin (401) is fixedly mounted to the second X-axis module (402) via a bracket, and the upper side of the second X-axis module (402) is fixedly connected to the second Z-axis module (403) via an adapter plate, and a second material suction component (404) is fixedly mounted on the side of the second Z-axis module (403).

7. The optical machine detection device according to claim 1, characterized in that: An NG material bin (501) is arranged on the upper side of the base plate (102), and the upper side of the NG material bin (501) is fixedly mounted to the third X-axis module (502) via a bracket, and the upper side of the third X-axis module (502) is fixedly connected to the third Z-axis module (503) via an adapter plate, and a third material suction component (504) is fixedly mounted on the side of the third Z-axis module (503).

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