Film washing machine
By designing a film washing machine including an ultrasonic cleaning tank, a rolling brushing device, a water rinsing device and a hot drying device, the problem of membrane cleaning relies on manual labor in the prior art is solved, and automated cleaning is realized, ensuring film cleanliness and quality.
Patent Information
- Application Number
- CN202421585927.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-05
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-05
AI Technical Summary
In the prior art, film cleaning mostly relies on labor, cannot guarantee cleanliness, and has high labor intensity, which cannot meet cleaning needs.
A membrane washing machine is designed, including a membrane washing box, an ultrasonic cleaning tank, a rolling brushing device, a water washing device and a hot drying device. By automatically clamping the film, ultrasonic cleaning, rolling brushing and water washing are performed, and finally drying and winding.
The automatic cleaning of the film is realized, the cleanliness of the film surface is ensured, manual labor is saved, the cleaning effect is comprehensive, the remains are avoided, and the film quality is ensured.
Smart Images
Figure CN222790017U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of film washing machines, and in particular relates to a film washing machine. Background Art
[0002] Film is a thin and soft transparent sheet made of plastic, adhesive, rubber or other materials. Film is widely used in electronic appliances, machinery, printing and other industries. Before using the film, it is necessary to clean the film to avoid the influence of stains on the surface of the film. In the prior art, the commonly used film cleaning method is mostly manual. However, the manual cleaning method cannot guarantee the cleanliness of the film surface, and there will be residues after cleaning. At the same time, manual cleaning has high labor intensity and cannot meet the cleaning needs. Therefore, a film washing machine is urgently needed to solve the above problems. Utility Model Content
[0003] In view of the problems raised by the above background technology, the purpose of the utility model is to provide a film washing machine.
[0004] In order to achieve the above technical purpose, the technical solution adopted by the utility model is as follows:
[0005] A film washing machine comprises a film washing box, a feed port is provided on the left side of the film washing box, a film grabbing device is installed on the feed port, film conveying rollers and film output rollers are installed on the left and right sides of the interior of the film washing box, an ultrasonic cleaning tank is installed on the inner bottom of the film washing box, a plurality of film conveying rollers are installed in the ultrasonic cleaning tank, a rolling brushing device is provided on the output end of the film output roller, a water flushing device is provided on the upper side of the rolling brushing device, a heat drying device is provided on the upper side of the water flushing device, the rolling brushing device, the water flushing device and the heat drying device are arranged in an inverted L shape on the inner right side of the film washing box, a discharge port is also provided on the right side of the film washing box, and film rolling devices are installed on both sides of the discharge port.
[0006] It is further defined that a fixed mounting frame is also installed inside the film washing box, and a vacuum pump, a clean water tank, a sewage treatment tank, a solid-liquid separation device and a hot air blower are installed on the fixed mounting frame. The output end of the vacuum pump is connected to the film grabbing device, and the output end of the clean water tank is connected to a water spraying frame, and the water spraying frame is arranged on the upper side of the ultrasonic cleaning tank. The output end of the clean water tank is also connected to a rolling brushing device and a water flushing device, and the output end of the ultrasonic cleaning tank is connected to the sewage treatment tank, and the output end of the sewage treatment tank is connected to the solid-liquid separation device, and the liquid output end of the solid-liquid separation device is connected to the clean water tank, and the solid output end of the solid-liquid separation device is connected to an external solid waste discharge pipe, and the hot air blower is connected to a heat drying device. Such a structural design facilitates the control of each component for working use.
[0007] It is further defined that a double-layer perforated plate is provided between the film conveying roller, the film transport roller, the film output roller, the rolling brushing device, the water flushing device and the heat drying device, and the film washing box is also equipped with a reflux guide shell on the outside of the rolling brushing device. Such a structural design enables the film to move along a predetermined path, and the sewage flushed by the water flushing device can be diverted into the ultrasonic cleaning tank through the reflux guide shell.
[0008] It is further defined that the membrane washing box is provided with a recovery water tank at the lower side of the rolling brushing device and the water flushing device, and the output end of the recovery water tank is connected to the sewage treatment tank. Such a structural design can collect the waste water scattered by flushing.
[0009] It is further defined that a feeding box is provided at the lower side of the film grabbing device, and the feeding box is arranged on the left side of the film washing box, and a collecting box is provided at the lower side of the film rolling device, and the collecting box is arranged on the right side of the film washing box. Such a structural design facilitates the placement of raw materials and the collection of rolled films.
[0010] The beneficial effects of the utility model are as follows: the utility model automatically clamps and feeds the material, and sequentially performs ultrasonic cleaning, rolling brushing and water rinsing, and finally rolls up after drying, which not only saves labor but also makes cleaning convenient, has a comprehensive cleaning effect and does not produce any residue, and the cleanliness of the film surface is guaranteed, thereby ensuring the quality of the film and meeting the cleaning needs. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] The present invention can be further described by the non-limiting embodiments given in the accompanying drawings;
[0012] Figure 1 This is a schematic diagram of the axial structure of a film washing machine according to an embodiment of the utility model;
[0013] Figure 2 This is a schematic cross-sectional structure diagram of a film washing machine according to an embodiment of the utility model;
[0014] Figure 3 This is a schematic diagram of the internal structure of a film washing machine according to an embodiment of the utility model;
[0015] The main component symbols are described as follows:
[0016] Film washing box 1, feed port 2, film grabbing device 3, film conveying roller 4, film output roller 5, ultrasonic cleaning tank 6, film transport roller 7, rolling brushing device 8, water flushing device 9, hot drying device 10, discharge port 11, film rolling device 12, fixed mounting frame 13, vacuum pump 14, clean water tank 15, sewage treatment tank 16, solid-liquid separation device 17, hot air blower 18, water spray rack 19, double-layer orifice plate 20, reflux guide shell 21, recovery water tank 22, feeding box 23, collection box 24. DETAILED DESCRIPTION
[0017] In order to enable those skilled in the art to better understand the present invention, the technical solution of the present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0018] Embodiment 1, as Figure 1 and Figure 2 As shown, a film washing machine is provided, a film washing box 1 is provided with a feed port 2 on the left side, a film grabbing device 3 is installed on the feed port 2, film conveying rollers 4 and film output rollers 5 are installed on the left and right sides inside the film washing box 1, an ultrasonic cleaning tank 6 is installed on the inner bottom of the film washing box 1, a plurality of film conveying rollers 7 are installed in the ultrasonic cleaning tank 6, a rolling brushing device 8 is provided on the output end of the film output roller 5, a water flushing device 9 is provided on the upper side of the rolling brushing device 8, a heat drying device 10 is provided on the upper side of the water flushing device 9, the rolling brushing device 8, the water flushing device 9 and the heat drying device 10 are arranged in an inverted L shape on the inner right side of the film washing box 1, a discharge port 11 is also provided on the right side of the film washing box 1, and film rolling devices 12 are installed on both sides of the discharge port 11.
[0019] In this embodiment, when in use, one end of the film to be cleaned is grabbed by the film grabbing device 3 and sent to the film conveying roller 4. The film conveying roller 4 clamps one end of the film sent by the film grabbing device 3 and sends it to the film conveying roller 7 in the ultrasonic cleaning tank 6. While being conveyed by the film conveying roller 7, ultrasonic cleaning is performed in the ultrasonic cleaning tank 6. Then, the film is sent by the film output roller 5 to the rolling brushing device 8. The rolling brushing device 8 cleans the stubborn stains on the film. After passing through the rolling brushing device 8, the film enters the water flushing device 9. The water flushing device 9 rinses the sewage and impurities attached to the film. The film that has passed the water flushing device 9 enters the heat drying device 10. The heat drying device 10 dries the film. The dried film is output from the discharge port 11 and enters the film rolling device 12. The film is rolled into a roller shape by the film rolling device 12.
[0020] The hot air generated by the thermal drying device 10 is at 40°C.
[0021] When the film passes through the film rolling device 12, the external system detects that the film is output from the discharge port 11, and the clamping rod of the film rolling device 12 extends and rotates to roll the film. When the film is rolled up, the clamping rod contracts to make the film roll fall off.
[0022] Embodiment 2, as Figure 3As shown, this embodiment adds the following structure on the basis of embodiment 1: a fixed mounting frame 13 is also installed inside the film washing box 1, and a vacuum pump 14, a clean water tank 15, a sewage treatment tank 16, a solid-liquid separation device 17 and a hot air blower 18 are installed on the fixed mounting frame 13; the output end of the vacuum pump 14 is connected to the film grabbing device 3; the output end of the clean water tank 15 is connected to a water spraying frame 19; the water spraying frame 19 is arranged on the upper side of the ultrasonic cleaning tank 6; the output end of the clean water tank 15 is also connected to the rolling brushing device 8 and the water flushing device 9; the output end of the ultrasonic cleaning tank 6 is connected to the sewage treatment tank 16; the output end of the sewage treatment tank 16 is connected to the solid-liquid separation device 17; the liquid output end of the solid-liquid separation device 17 is connected to the clean water tank 15; the solid output end of the solid-liquid separation device 17 is connected to the external solid waste discharge pipe; and the hot air blower 18 is connected to the thermal drying device 10.
[0023] In this embodiment, when in use, the film grabbing device 3 is controlled by the vacuum pump 14 to grab the film. Compared with ordinary suction cups, vacuum adsorption can generate stronger and more stable suction, ensuring that the film can be grabbed correctly and stably, realizing automatic loading, and at the same time, the wastewater in the ultrasonic cleaning pool 6 is regularly transported into the sewage treatment tank 16. When the sewage capacity in the sewage treatment tank 16 reaches a certain level, food-grade flocculant is added (which can make the water after solid-liquid separation clearer), and then the sewage is transported to the solid-liquid separation device 17, so that the solid waste separated by the solid-liquid separation device 17 enters the external solid waste discharge pipe, and the clean water enters the clean water tank 15, and is transported to the water spray rack 19, the rolling brushing device 8 and the water flushing device 9 for reuse.
[0024] Embodiment 3, as Figure 2 As shown, this embodiment adds the following structure on the basis of embodiment 1, a double-layer orifice plate 20 is provided between the film conveying roller 4, the film transporting roller 7, the film output roller 5, the rolling brushing device 8, the water flushing device 9 and the heat drying device 10, and the film washing box 1 is also equipped with a reflux guide shell 21 on the outer side of the rolling brushing device 8.
[0025] In this embodiment, when in use, one end of the film fed in by the film grabbing device 3 is clamped by the film conveying roller 4 and fed into the interlayer of the double-layer orifice plate 20, so that the film can move along a predetermined path. At the same time, the sewage flushed by the water flushing device 9 is guided into the ultrasonic cleaning tank 6 through the reflux guide shell 21 to wait for subsequent treatment.
[0026] Embodiment 4, as Figure 2 As shown, this embodiment adds the following structure on the basis of Embodiment 1 and Embodiment 2: the membrane washing box 1 is provided with a recovery water tank 22 at the lower side of the rolling brushing device 8 and the water flushing device 9, and the output end of the recovery water tank 22 is connected to the sewage treatment tank 16.
[0027] In this embodiment, when the water flushing device 9 is working, the floating waste water generated by flushing will be collected by the recovery water tank 22 to prevent the waste water from accumulating at the inner bottom of the membrane washing box 1.
[0028] Embodiment 5, as Figure 1 and Figure 2 As shown, this embodiment adds the following structure on the basis of Embodiment 1: a loading box 23 is provided at the lower side of the film grabbing device 3, and the loading box 23 is arranged on the left side of the film washing box 1; a collecting box 24 is provided at the lower side of the film rolling device 12, and the collecting box 24 is arranged on the right side of the film washing box 1.
[0029] In this embodiment, when in use, the raw material can be placed in the feeding box 23 and automatically fed by grabbing it through the film grabbing device 3. After the film is rolled up, it can fall into the collecting box 24 and wait for collection.
[0030] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the technology may modify or change the above embodiments without violating the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the relevant technical field without departing from the spirit and technical ideas disclosed in the present invention shall still be covered by the claims of the present invention.
Claims
1. A film washing machine, characterized in that: The invention comprises a film washing box (1), wherein a feed port (2) is provided on the left side of the film washing box (1), and a film grabbing device (3) is installed on the feed port (2). Film conveying rollers (4) and film output rollers (5) are installed on the left and right sides of the interior of the film washing box (1). An ultrasonic cleaning tank (6) is installed on the inner bottom of the film washing box (1), and a plurality of film conveying rollers (7) are installed in the ultrasonic cleaning tank (6). A rolling brushing device (8) is provided on the output end of the film output roller (5), and a water flushing device (9) is provided on the upper side of the rolling brushing device (8). A heat drying device (10) is provided on the upper side of the water flushing device (9). The rolling brushing device (8), the water flushing device (9) and the heat drying device (10) are arranged in an inverted L shape on the right side of the interior of the film washing box (1). A discharge port (11) is also provided on the right side of the film washing box (1), and film rolling devices (12) are installed on both sides of the discharge port (11).
2. A film washing machine according to claim 1, characterized in that: A fixed mounting frame (13) is also installed inside the film washing box (1), and a vacuum pump (14), a clean water tank (15), a sewage treatment tank (16), a solid-liquid separation device (17) and a hot air blower (18) are installed on the fixed mounting frame (13). The output end of the vacuum pump (14) is connected to the film grabbing device (3), and the output end of the clean water tank (15) is connected to a water spray frame (19). The water spray frame (19) is arranged on the upper side of the ultrasonic cleaning pool (6). The clean water tank (15) The output end of the ultrasonic cleaning tank (6) is also connected to the rolling brushing device (8) and the water flushing device (9), the output end of the ultrasonic cleaning tank (6) is connected to the sewage treatment tank (16), the output end of the sewage treatment tank (16) is connected to the solid-liquid separation device (17), the liquid output end of the solid-liquid separation device (17) is connected to the clean water tank (15), the solid output end of the solid-liquid separation device (17) is connected to the external solid waste discharge pipe, and the hot air blower (18) is connected to the thermal drying device (10).
3. A film washing machine according to claim 2, characterized in that: A double-layer perforated plate (20) is provided between the film conveying roller (4), the film transporting roller (7), the film output roller (5), the rolling brushing device (8), the water flushing device (9) and the heat drying device (10), and the film washing box (1) is also provided with a reflux guide shell (21) on the outer side of the rolling brushing device (8).
4. A film washing machine according to claim 3, characterized in that: The membrane washing box (1) is provided with a recovery water tank (22) at the lower side of the rolling brushing device (8) and the water flushing device (9), and the output end of the recovery water tank (22) is connected to the sewage treatment tank (16).
5. A film washing machine according to claim 4, characterized in that: A loading box (23) is provided on the lower side of the film grabbing device (3), and the loading box (23) is arranged on the left side of the film washing box (1). A collecting box (24) is provided on the lower side of the film rolling device (12), and the collecting box (24) is arranged on the right side of the film washing box (1).