Silica gel protective film dust removal device
By designing multiple sets of dust removal units and adjustment bolt systems in the silicone protective film dust removal device, the problem of dust accumulation on the surface of the dust-tight roller is solved, and the rapid replacement of the dust-tight roller and the efficient operation of the driving unit are realized, which improves the dust removal efficiency and equipment efficiency.
Patent Information
- Application Number
- CN202421598221.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-08
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-08
AI Technical Summary
After a long time of use, the dust accumulation on the surface of the dust-tight roller will reduce the dust removal effect, and the replacement of the dust-tight roller will require shutdown, which will affect the efficiency.
A silicone protective film dust removal device is designed, adopting multiple sets of dust removal units and adjustment bolt systems, allowing the dust-adhesive roller to be replaced when the drive unit is stopped, and the dust removal efficiency is improved.
Through the design of reserved dust removal units and adjustment bolt systems, the rapid replacement of dust-tight rollers and efficient operation of the drive unit are achieved, and the dust removal effect of the silicone protective film and the operation efficiency of the equipment are improved.
Smart Images

Figure CN222790054U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dust removal devices, in particular to a silica gel protective film dust removal device. Background Art
[0002] Silicone protective film is a product that is mostly used in electronic devices to protect their screens. The current mainstream silicone protective film is made of PET material and is suitable for protecting the surfaces of mobile phones, computers, and various display screens. The protective film uses advanced technology to allow the protective film to be directly adsorbed on the screen surface using static electricity and will not fall off at will, achieving the effect of all-round protection of the screen. During the processing of the silicone protective film, the silicone protective film needs to be dusted, so a dust removal device is required.
[0003] In order to improve the dust removal effect when the silicone protective film is generated, the prior art has made many improvements to the silicone protective film dust removal device, such as the patent with patent announcement number CN208466598U, which discloses a dust removal device for silicone protective film processing, including a dust removal chamber, a transmission roller, a motor, a lower dust sticking roller, a cylinder, an adjustment plate, an upper dust sticking roller and a silicone protective film, wherein the dust removal chamber is arranged on a bracket, a positioning groove is arranged on the positioning plate, the transmission roller is arranged in the dust removal chamber, the motor is arranged on the outer wall of the dust removal chamber, the lower dust sticking roller is arranged with a connecting shaft at both ends, the cylinder is arranged at the top of the dust removal chamber, the adjustment plate is arranged on the piston rod, and the silicone protective film enters the dust removal chamber from the feed port. The utility model is provided with a spring between the bottom of the positioning groove and the fixing ring, and the elasticity of the fixing ring in the positioning groove is improved by the spring, thereby improving the elasticity of the lower dust sticking roller, avoiding the situation where the silicone protective film has poor dust removal quality due to too fast or too slow transmission speed, and improving the dust removal quality of the back of the silicone protective film.
[0004] The above patent has obvious beneficial effects, but still has the following shortcomings in actual operation:
[0005] In the above-mentioned comparative document, a plurality of dust-sticking rollers are provided to remove dust from the silicone protective film. However, in the existing situation, the dust adhesion amount of the dust-sticking roller has a certain range. When the silicone protective film is dusted for a long time, more and more dust will be on the surface of the dust-sticking roller, which will reduce the dust removal effect of the silicone protective film, and the dust-sticking roller needs to be replaced regularly. The replacement of the dust-sticking roller in the above-mentioned comparative document is more troublesome and requires shutdown for replacement, which reduces the efficiency of dust removal of the silicone protective film. Therefore, there is an urgent need in the art to improve the silicone protective film dust removal device to solve the defects of the prior art. Utility Model Content
[0006] In view of the deficiencies in the prior art, the utility model provides a silicone protective film dust removal device, which is convenient for replacing the dust sticking roller and stops the driving unit during replacement, thereby improving the efficiency of dust removal on the protective film body.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a silica gel protective film dust removal device, comprising a dust removal box, the dust removal box is used to remove dust from the protective film body, both ends of the dust removal box are provided with through holes adapted to the protective film body, one side of the dust removal box can be opened, and a plurality of dust removal units are arranged in the dust removal box;
[0008] Each group of the dust removal units includes a first rack and a second rack slidably connected in the dust removal box, the dust removal box is provided with a first gear that can rotate and is located between the first rack and the second rack, the first gear is meshed with the first rack and the second rack facing side surfaces, the first rack and the second rack are fixedly installed with mounting rods on the side surfaces, each of the mounting rods is provided with a dust sticking roller on the side surface, the two dust sticking rollers are respectively located on the upper and lower surfaces of the protective film body, one end of the first gear is fixedly connected with an adjusting bolt extending to the outside, the adjusting bolt side surface is threadedly connected with a limiting nut, and the dust removal box side surface is provided with a driving unit for driving the protective film body to move.
[0009] Preferably, a maintenance port is provided on one side of the dust removal box, and an openable and closable maintenance door panel is provided in the maintenance port, and one side of the maintenance door panel abuts against the end of the mounting rod when the maintenance door panel is closed.
[0010] Preferably, the driving units are in two groups and are respectively arranged at the through-hole positions at both ends of the dust removal box. Each group of driving units includes two transmission rollers rotatably connected to the inner wall of the dust removal box. The transmission rollers are respectively located on the upper and lower surfaces of the protective film body. A driving motor for driving the transmission rollers to rotate is fixedly installed on the side of the dust removal box.
[0011] Preferably, the inner wall of the dust removal box is rotatably connected to a plurality of rotating shafts whose one end extends to the outside, each of the transmission rollers is fixedly connected to the side of the corresponding rotating shaft, and each end of the rotating shaft extending to the outside is fixedly installed with a second gear, and the two second gears are meshed with each other, and the output end of the drive motor is fixedly installed to one end of the rotating shaft.
[0012] Preferably, an inner wall of the dust removal box is provided with a mounting groove adapted to a plurality of dust removal units, and the first rack, the second rack and the first gear are all arranged in the mounting groove.
[0013] Preferably, sliders are fixedly mounted on opposite sides of the first rack and the second rack, and sliding grooves adapted to the sliders are formed on opposite side walls of the mounting groove.
[0014] Preferably, both ends of each dust-sticking roller are provided with bearings, and the bearing sleeve is arranged on the side of the mounting rod.
[0015] In view of the deficiencies of the prior art, the utility model provides a silica gel protective film dust removal device, which overcomes the deficiencies of the prior art. The beneficial effects of the utility model are:
[0016] 1. In the utility model, several groups of dust removal units are arranged, and the first rack and the second rack are driven to move by the cooperation of the adjusting bolt and the first gear, so that the two dust-sticking rollers are adjusted to be close to the protective film body, and one group of dust removal units is reserved. When the dust-sticking roller needs to be replaced, the dust-sticking roller on the reserved group of dust removal units is adjusted to be close to the protective film body, and the dust-sticking roller that needs to be replaced is reversely adjusted to be away from the protective film body by the adjusting bolt, and the dust-sticking roller sleeved on the mounting rod is pulled out, and a new dust-sticking roller is sleeved on the side of the mounting rod as a spare for the next replacement of the dust-sticking roller. When the dust-sticking roller is replaced in the above manner, the driving unit is stopped to improve the efficiency of dust removal on the protective film body.
[0017] 2. In the utility model, the protective film body is tightened from the upper and lower directions by a plurality of dust-sticking rollers, thereby tightening the protective film body and preventing the protective film body from wrinkling during transportation.
[0018] 3. In the utility model, a driving unit is provided, and through the cooperation of the driving motor and the second gear, two transmission rollers are driven at the same time to transport the protective film body, thereby improving the transmission efficiency and stability of the protective film body.
[0019] Other features and advantages of the utility model will be described in the following description, and partly become apparent from the description, or understood by implementing the utility model. The purpose and other advantages of the utility model can be realized and obtained by the structures indicated in the description, claims and drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention.
[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0022] Figure 2 This is a schematic diagram of the structure inside the dust removal box of the utility model;
[0023] Figure 3 It is a schematic diagram of the structure of a partial cross-section of the dust removal box in the utility model;
[0024] Figure 4It is a schematic diagram of the structure of the connection between the first rack, the second rack and the first gear in the utility model;
[0025] Figure 5 It is a structural schematic diagram of the transmission roller in the utility model;
[0026] Figure 6 for Figure 2 The enlarged structural diagram at A in the middle;
[0027] Figure 7 for Figure 3 Enlarged structural diagram at B in the middle.
[0028] In the figure: 1. dust removal box; 2. through hole; 3. protective film body; 4. dust removal unit; 5. first rack; 6. second rack; 7. first gear; 8. adjusting bolt; 9. limit nut; 10. dust sticking roller; 11. driving unit; 12. maintenance port; 13. maintenance door panel; 14. transmission roller; 15. driving motor; 16. mounting rod; 17. rotating shaft; 18. second gear; 19. mounting groove; 20. slider; 21. slide groove; 22. bearing. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0030] Embodiment 1
[0031] See also Figure 1-Figure 7 A dust removal device for a silicone protective film comprises a dust removal box 1, the dust removal box 1 is used to remove dust from a protective film body 3, through holes 2 adapted to the protective film body 3 are provided at both ends of the dust removal box 1, one side of the dust removal box 1 can be opened, and a plurality of dust removal units 4 are arranged in the dust removal box 1; each group of dust removal units 4 comprises a first rack 5 and a second rack 6 slidably connected in the dust removal box 1, a first gear 7 rotatable and located between the first rack 5 and the second rack 6 is arranged in the dust removal box 1, the first gear 7 is meshed with the facing sides of the first rack 5 and the second rack 6, and the first rack 5 and the first gear 7 are meshed with each other. The sides of the two racks 6 are fixedly installed with mounting rods 16, and the side of each mounting rod 16 is sleeved with a dust-sticking roller 10. The two dust-sticking rollers 10 are respectively located on the upper and lower surfaces of the protective film body 3. One end of the first gear 7 is fixedly connected with an adjusting bolt 8 extending to the outside, and the side of the adjusting bolt 8 is threadedly connected with a limiting nut 9. A driving unit 11 for driving the protective film body 3 to move is provided on the side of the dust removal box 1. A maintenance port 12 is provided on one side of the dust removal box 1, and a maintenance door panel 13 that can be opened and closed is provided in the maintenance port 12. After the maintenance door panel 13 is closed, one side abuts against the end of the mounting rod 16.
[0032] Specific implementation method in this embodiment: when it is necessary to remove dust from the silicone protective film body 3, the protective film body 3 is input into the dust removal box 1 through the driving unit 11, and the adjusting bolt 8 is rotated. The adjusting bolt 8 drives the first gear 7 to rotate. When the first gear 7 rotates, it drives the first rack 5 and the second rack 6 to move toward each other. The first rack 5 and the second rack 6 drive the two dust-sticking rollers 10 to move toward each other and press against the protective film body 3, and several dust-sticking rollers 10 tighten the protective film body 3 in the up and down directions, and tighten the limit nut 9 to limit and fix the adjusting bolt 8. The dust removal unit 4 is a plurality of groups. In this embodiment, three groups of dust removal units 4 are taken as an example. Two groups of dust removal units 4 can be adjusted first, and one dust removal unit 4 can be left for standby. After adjustment, the driving unit 11 is started to tighten the protective film body The protective film body 3 is transported, and when the protective film body 3 passes through several sticky rollers 10, the sticky rollers 10 will rotate accordingly, and the sticky rollers 10 remove dust on the surface of the protective film body 3. When a sticky roller 10 needs to be replaced, the spare set of dust removal units 4 is adjusted as above by adjusting the bolts 8, and the sticky rollers 10 that need to be replaced are adjusted in the opposite direction by adjusting the bolts 8, and the two sticky rollers 10 are away from the protective film body 3. Then the maintenance door panel 13 is opened, the sticky roller 10 sleeved on the side of the mounting rod 16 is pulled out, and the new sticky roller 10 is sleeved on the side of the mounting rod 16 as a spare for the next replacement of the sticky roller 10. When the sticky roller 10 is replaced in the above manner, the driving unit 11 is stopped to improve the efficiency of dust removal for the protective film body 3.
[0033] Embodiment 2
[0034] See also Figure 1 , Figure 2 , Figure 3 and Figure 5 , this embodiment includes the above-mentioned embodiment, wherein, it also includes: the driving unit 11 is divided into two groups and is respectively arranged at the positions of the through holes 2 at both ends of the dust removal box 1, each group of driving units 11 includes two transmission rollers 14 rotatably connected to the inner wall of the dust removal box 1, and the transmission rollers 14 are respectively located on the upper and lower surfaces of the protective film body 3. A driving motor 15 for driving the transmission rollers 14 to rotate is fixedly installed on the side of the dust removal box 1, and a plurality of rotating shafts 17 with one end extending to the outside are rotatably connected to the inner wall of the dust removal box 1. Each transmission roller 14 is fixedly connected to the side of the corresponding rotating shaft 17, and a second gear 18 is fixedly installed at one end of each rotating shaft 17 extending to the outside, and the two second gears 18 are meshed with each other. The output end of the driving motor 15 is fixedly installed with one end of the rotating shaft 17.
[0035] The specific implementation method in this embodiment is as follows: the transmission roller 14 is elastic, the protective film body 3 is located between the upper and lower transmission rollers 14, and the two transmission rollers 14 press the protective film body 3. After starting the driving motor 15, the output end of the driving motor 15 drives the rotating shaft 17 to rotate, and the rotating shaft 17 drives the corresponding transmission roller 14 to rotate. At the same time, the second gear 18 on one rotating shaft 17 drives the other second gear 18 to rotate in the opposite direction, and then the upper and lower transmission rollers 14 drive the protective film body 3 to move. Compared with when only one transmission roller 14 rotates, the transmission efficiency is higher and more stable.
[0036] Among them, the above-mentioned drive motor 15 can be purchased on the market. It is a mature technology and has been fully disclosed, so it is not repeated in the specification. The drive motor 15 is equipped with a power connection line, and it is electrically connected to the external main controller and 220V phase voltage (or 380V line voltage) through the power line, and the main controller can be a conventional known device such as a computer that plays a control role.
[0037] Implementation Three
[0038] See also Figure 4 , Figure 6 and Figure 7 This embodiment includes all the above embodiments, which further includes: the inner wall of the dust removal box 1 is provided with a mounting groove 19 adapted to the plurality of dust removal units 4, the first rack 5, the second rack 6 and the first gear 7 are all arranged in the mounting groove 19, the first rack 5 and the second rack 6 are fixedly installed with a slider 20 on the opposite side, the opposite side walls in the mounting groove 19 are provided with a slide groove 21 adapted to the slider 20, and each dust sticking roller 10 is provided with bearings 22 at both ends, and the bearings 22 are sleeved on the side of the mounting rod 16.
[0039] Specific implementation method in this embodiment: the first rack 5, the second rack 6 and the first gear 7 are all arranged in the installation groove 19, which will not affect the transportation of the protective film body 3. When the first rack 5 and the second rack 6 move, the slider 20 slides in the slide groove 21 to limit the first rack 5 and the second rack 6. The bearing 22 is a plane thrust ball bearing 22 or a plane thrust roller bearing 22, which reduces the friction coefficient of the rotation of the dust-sticking roller 10.
[0040] The above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein with equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A silica gel protective film dust removal device, comprising a dust removal box (1), the dust removal box (1) is used to remove dust from a protective film body (3), and both ends of the dust removal box (1) are provided with through holes (2) adapted to the protective film body (3), characterized in that: One side of the dust removal box (1) can be opened, and a plurality of groups of dust removal units (4) are arranged in the dust removal box (1); Each group of the dust removal units (4) comprises a first rack (5) and a second rack (6) which are slidably connected in the dust removal box (1); a first gear (7) which is rotatable and located between the first rack (5) and the second rack (6) is provided in the dust removal box (1); the first gear (7) is meshed with the sides of the first rack (5) and the second rack (6) facing each other; mounting rods (16) are fixedly mounted on the sides of the first rack (5) and the second rack (6); a dust sticking roller (10) is sleeved on the side of each mounting rod (16); the two dust sticking rollers (10) are respectively located on the upper and lower surfaces of the protective film body (3); one end of the first gear (7) is fixedly connected to an adjusting bolt (8) extending to the outside; a side of the adjusting bolt (8) is threadedly connected to a limiting nut (9); a driving unit (11) for driving the protective film body (3) to move is provided on the side of the dust removal box (1).
2. A silica gel protective film dust removal device according to claim 1, characterized in that: A maintenance opening (12) is provided on one side of the dust removal box (1), and an openable and closable maintenance door plate (13) is provided in the maintenance opening (12); when the maintenance door plate (13) is closed, one side thereof abuts against the end of the mounting rod (16).
3. The silica gel protective film dust removal device according to claim 1, characterized in that: The driving units (11) are in two groups and are respectively arranged at the positions of the through holes (2) at both ends of the dust removal box (1). Each group of driving units (11) comprises two transmission rollers (14) rotatably connected to the inner wall of the dust removal box (1). The transmission rollers (14) are respectively located on the upper and lower surfaces of the protective film body (3). A driving motor (15) for driving the transmission rollers (14) to rotate is fixedly installed on the side of the dust removal box (1).
4. The silica gel protective film dust removal device according to claim 3, characterized in that: The inner wall of the dust removal box (1) is rotatably connected to a plurality of rotating shafts (17) with one end extending to the outside, each of the transmission rollers (14) is fixedly connected to the side of the corresponding rotating shaft (17), and a second gear (18) is fixedly installed on one end of each rotating shaft (17) extending to the outside, and the two second gears (18) are meshed with each other, and the output end of the drive motor (15) is fixedly installed on one end of the rotating shaft (17).
5. The silica gel protective film dust removal device according to claim 1, characterized in that: The inner wall of the dust removal box (1) is provided with a mounting groove (19) adapted to a plurality of dust removal units (4); the first rack (5), the second rack (6) and the first gear (7) are all arranged in the mounting groove (19).
6. A silica gel protective film dust removal device according to claim 5, characterized in that: A sliding block (20) is fixedly mounted on the opposite sides of the first rack (5) and the second rack (6), and sliding grooves (21) adapted to the sliding block (20) are provided on opposite side walls of the mounting groove (19).
7. The silica gel protective film dust removal device according to claim 1, characterized in that: Both ends of each dust-sticking roller (10) are provided with bearings (22), and the bearings (22) are sleeved on the side of the mounting rod (16).
Citation Information
Patent Citations
Dust collector is used in silica gel protective film processing
CN208466598U