Leveling structure for pickling temper mill
By designing the leveling structure for pickling and leveling machines, including chain conveyor box, bottom pressure roller, top pressure roller, cylinder, feed rack, feed roller, discharge rack and pallet, the problems of difficult cleaning of roller bodies, feeding risks and output bending in the existing pickling and leveling machines are solved, and higher maintenance convenience, operation safety and plate flatness are achieved.
Patent Information
- Application Number
- CN202420654191.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-01
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-04-01
AI Technical Summary
During the use of the existing pickling and leveling machines, there are problems such as the roller body being difficult to clean, the feeding is risky, and the material being easily bent during discharge.
A flattening structure for pickling and leveling machine is designed, including a chain conveyor box, bottom press roller, top press roller, cylinder, feed rack, feed roller, discharge rack and pallet. Through the hinge between the chain conveyor box and the top frame, the cylinder can push the top frame to rotate, and an opening is formed between the bottom press roller and the top pressure roller, increasing the operating space and reducing maintenance difficulty; a sloped feed rack and roller are set at the feeding point to free your hands and improve safety; a sliding pallet support plate is used at the discharge point to avoid bending.
It effectively solves the problems of difficult cleaning of roller bodies, feeding risks and outgoing bends, and improves the maintenance convenience of equipment, operation safety and flatness of the board.
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Figure CN222790205U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pickling and leveling machines, in particular to a leveling structure for pickling and leveling machines. Background Art
[0002] The flattening machine is especially suitable for the strip flattening machine and cold rolling skin pass machine. After recrystallization annealing and galvanizing, the strip often needs to be flattened so that the strip can obtain the necessary performance and surface quality to meet the requirements of the subsequent processing. In the flattening machine on the continuous hot-dip galvanizing unit, flattening is essentially a rolling deformation with a small reduction.
[0003] Pickling plate is a metal plate treated by pickling process, which is usually used to remove oxides, rust, oil and other impurities on the surface of steel plates. After use and transportation, the pickling plate will bend to a certain extent. In order not to affect the subsequent use, it will be placed in a flattening machine for flattening. However, the existing flattening machine has the following problems during use:
[0004] First, the leveling machine mainly relies on the rotation of the upper and lower rollers to correct the pickling plate. Long-term use will cause wear, but the space between the rollers is small, making it difficult to maintain and clean the rollers.
[0005] In addition, the plates need to be manually supported when feeding, and the plates are relatively thin and can easily scratch the skin, which poses a certain risk. In addition, if the leveled plates can only be fed out by hand, it is difficult to maintain the flatness of the plates, and the plates are still prone to bending under the influence of gravity. Utility Model Content
[0006] In view of the deficiencies in the prior art, the utility model provides a leveling structure for a pickling and leveling machine, which overcomes the deficiencies in the prior art and effectively solves the problems that the roller body is not easy to clean, feeding is risky and the material is easy to bend during discharge.
[0007] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0008] A leveling structure for a pickling and leveling machine, comprising a frame, a symmetrically distributed chain conveying box is installed on the top outer wall of the frame, and bottom pressure rollers distributed at equal distances are connected between two chain conveying boxes, a first gear is installed on the outer wall of one end of the bottom pressure roller, a top frame is hingedly connected to the outer wall of one end of the chain conveying box, and top pressure rollers distributed at equal distances are rotatably connected to the inner wall of the top frame, a second gear is installed on the outer wall of one end of the top pressure roller, and a cylinder is hingedly connected between the frame and the top frame;
[0009] A symmetrically distributed feed rack is welded on one side of the outer wall of the top of the frame, and feed rollers equidistantly distributed are rotatably connected between the two feed racks;
[0010] A discharging rack is welded on the other side of the outer wall at the top of the frame, and a supporting plate is slidably connected to the inner wall of the discharging rack.
[0011] Preferably, the first gear and the second gear are meshed with each other.
[0012] Preferably, a first handle is welded to the outer wall of one side of the support plate.
[0013] Preferably, a pulley set is installed on the outer wall of one side of one of the chain conveyor boxes, and a servo motor is installed on the pulley of the pulley set.
[0014] Preferably, the outer wall of the feed roller is slidably connected with symmetrically distributed positioning pieces.
[0015] Preferably, a second handle is welded to the top outer wall of the top frame.
[0016] Preferably, a PLC controller is fixedly connected to an outer wall of one side of the frame by bolts.
[0017] Preferably, a fixing plate is welded to the inner wall on the other side of the frame, and the servo motor is fixedly connected to the top outer wall of the fixing plate by bolts.
[0018] The beneficial effects of the utility model are:
[0019] 1. The pickling and leveling machine of this design has a leveling structure, which is composed of a chain conveyor box, a bottom pressure roller and a first gear, and a top frame, a top pressure roller and a second gear. A cylinder is set between the upper and lower leveling structures. Through the hinge connection between the chain conveyor box and the top frame, the cylinder can drive the top frame to rotate, and an opening is formed between the bottom pressure roller and the top pressure roller, which increases the operating space and reduces the difficulty of maintenance and cleaning.
[0020] 2. The pickling and leveling machine of this design uses a leveling structure, and a feed rack and a feed roller are set at the feeding place. The feed rack and the feed roller are assembled to form a certain slope, which can better meet the feeding of pickling plates with a certain curvature. The pickling plate can be placed directly on the feed roller, freeing both hands, with a high safety factor to prevent scratches on the skin;
[0021] 3. The pickling and leveling machine of this design uses a leveling structure, and a discharge rack and a support plate are set at the discharge point. The support plate can slide along the inner wall of the discharge rack. When the pickling plate is leveled, the support plate can directly support the pickling plate without holding the discharge with hands, thereby maintaining the flatness of the plate and avoiding the problem of the plate bending under the influence of gravity. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a front view of the overall structure of a leveling structure for a pickling and leveling machine proposed by the utility model;
[0023] Figure 2 This is a rear view of the overall structure of a leveling structure for a pickling and leveling machine proposed by the utility model;
[0024] Figure 3 The utility model discloses a schematic diagram of the unfolding structure of the top frame of a leveling structure for a pickling and leveling machine.
[0025] In the figure: 1. frame; 2. chain conveyor box; 3. bottom pressure roller; 4. first gear; 5. top frame; 6. top pressure roller; 7. second gear; 8. cylinder; 9. feed rack; 10. feed roller; 11. discharge rack; 12. support plate; 13. first handle; 14. servo motor; 15. pulley group; 16. positioning plate; 17. second handle; 18. PLC controller; 19. fixing plate. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0027] Embodiment 1, refer to Figure 3 A leveling structure for a pickling and leveling machine comprises a frame 1, a top outer wall of the frame 1 is provided with symmetrically distributed chain conveying boxes 2, and bottom pressure rollers 3 distributed at equal distances are connected between the two chain conveying boxes 2, a first gear 4 is provided on the outer wall at one end of the bottom pressure roller 3, a top frame 5 is hingedly connected to the outer wall at one end of the chain conveying box 2, and top pressure rollers 6 distributed at equal distances are rotatably connected to the inner wall of the top frame 5, a second gear 7 is provided on the outer wall at one end of the top pressure roller 6, and a cylinder 8 is hingedly connected between the frame 1 and the top frame 5.
[0028] In this embodiment, a cylinder 8 is arranged between the upper and lower leveling structures composed of the chain conveyor box 2, the bottom pressure roller 3 and the first gear 4, the top frame 5, the top pressure roller 6 and the second gear 7. Through the hinge connection between the chain conveyor box 2 and the top frame 5, the cylinder 8 can drive the top frame 5 to rotate, and an opening is formed between the bottom pressure roller 3 and the top pressure roller 6, which increases the operating space and reduces the difficulty of maintenance and cleaning.
[0029] Example 2, refer to Figure 1 A leveling structure for a pickling and leveling machine, wherein a symmetrically distributed feed rack 9 is welded to one side of the top outer wall of a frame 1, and feed rollers 10 distributed at equal distances are rotatably connected between the two feed racks 9.
[0030] In this embodiment, a feed rack 9 and a feed roller 10 are provided at the feeding position. The feed rack 9 and the feed roller 10 are assembled to form a certain slope, which can better meet the feeding requirements of the pickling plate with a certain curvature. The pickling plate can be placed directly on the feed roller 10, freeing both hands, with a high safety factor to prevent scratches on the skin.
[0031] Example 3, refer to Figure 2 A leveling structure for a pickling and leveling machine, a discharging frame 11 is welded on the other side of the top outer wall of the frame 1, and a support plate 12 is slidably connected to the inner wall of the discharging frame 11.
[0032] In this embodiment, a discharging rack 11 and a support plate 12 are provided at the discharging position. The support plate 12 can slide along the inner wall of the discharging rack 11. After the pickling plate is leveled, the support plate 12 can directly support the pickling plate without holding the discharging with hands, thereby maintaining the flatness of the plate and avoiding the problem of the plate bending under the influence of gravity.
[0033] Reference Figure 3 , the first gear 4 and the second gear 7 are meshed with each other.
[0034] Reference Figure 2 A first handle 13 is welded to the outer wall of one side of the support plate 12 .
[0035] Reference Figure 2 A pulley set 15 is installed on the outer wall of one side of one chain conveyor box 2, and a servo motor 14 is installed on the pulley of the pulley set 15.
[0036] Reference Figure 1 The outer wall of the feed roller 10 is slidably connected with symmetrically distributed positioning pieces 16.
[0037] Reference Figure 1-3 A second handle 17 is welded to the top outer wall of the top frame 5 .
[0038] Reference Figure 1 A PLC controller 18 is fixedly connected to the outer wall of one side of the frame 1 by bolts.
[0039] Reference Figure 2 A fixing plate 19 is welded to the inner wall of the other side of the frame 1, and the servo motor 14 is fixedly connected to the top outer wall of the fixing plate 19 by bolts.
[0040] Working principle: First, adjust the distance between the two positioning pieces 16 according to the size of the pickling plate, and then feed the pickling plate into the leveling structure along the slope formed by multiple feed rollers 10. As the servo motor 14 drives the bottom pressure roller 3 to rotate, the first gear 4 on the bottom pressure roller 3 and the second gear 7 on the top pressure roller 6 will engage and rotate with each other. With the continuous rotation of the bottom pressure roller 3 and the top pressure roller 6, the pickling plate can be leveled. Then, the pickling plate coming out of the leveling structure will move to the support plate 12. As the pickling plate is continuously discharged, the support plate 12 will slide along the inner wall of the discharge frame 11 until it is completely discharged. After a period of use, the machine can push the top frame 5 to rotate through the cylinder 8, so that an opening is formed between the bottom pressure roller 3 and the top pressure roller 6, thereby maintaining and cleaning the roller body.
[0041] The exemplary implementation of the utility model is described in detail with reference to the examples, however, it is understood by those skilled in the art that, without departing from the concept of the utility model, various modifications and alterations may be made to the above-mentioned specific embodiments, and various combinations of the various technical features and structures proposed in the utility model may be made without exceeding the scope of protection of the utility model, which is determined by the attached claims. The foregoing description of the specific exemplary implementation of the utility model is not intended to limit the utility model to the precise form disclosed, and it is obvious that many changes and variations can be made according to the above teachings. The purpose of selecting and describing the exemplary embodiments is to explain the specific principles of the utility model and its practical application, so that those skilled in the art can realize and utilize various different exemplary implementations of the utility model and various different choices and changes. The scope of the utility model is intended to be defined by the claims and their equivalents.
Claims
1. A leveling structure for a pickling and leveling machine, comprising a frame (1), characterized in that: The top outer wall of the frame (1) is provided with symmetrically distributed chain conveyor boxes (2), and bottom pressure rollers (3) distributed at equal distances are connected between the two chain conveyor boxes (2), and a first gear (4) is installed on the outer wall of one end of the bottom pressure roller (3); a top frame (5) is hingedly connected to the outer wall of one end of the chain conveyor box (2), and top pressure rollers (6) distributed at equal distances are rotatably connected to the inner wall of the top frame (5), and a second gear (7) is installed on the outer wall of one end of the top pressure roller (6); a cylinder (8) is hingedly connected between the frame (1) and the top frame (5); A symmetrically distributed feed rack (9) is welded to one side of the top outer wall of the frame (1), and feed rollers (10) distributed at equal distances are rotatably connected between the two feed racks (9); A discharging frame (11) is welded to the other side of the outer wall at the top of the frame (1), and a support plate (12) is slidably connected to the inner wall of the discharging frame (11).
2. A leveling structure for a pickling and leveling machine according to claim 1, characterized in that: The first gear (4) and the second gear (7) are meshed with each other.
3. A leveling structure for a pickling and leveling machine according to claim 1, characterized in that: A first handle (13) is welded to an outer wall of one side of the support plate (12).
4. A leveling structure for a pickling and leveling machine according to claim 1, characterized in that: A pulley group (15) is installed on the outer wall of one side of one of the chain conveyor boxes (2), and a servo motor (14) is installed on the pulley of the pulley group (15).
5. A leveling structure for a pickling and leveling machine according to claim 1, characterized in that: The outer wall of the feed roller (10) is slidably connected with symmetrically distributed positioning pieces (16).
6. A leveling structure for a pickling and leveling machine according to claim 1, characterized in that: A second handle (17) is welded to the top outer wall of the top frame (5).
7. A leveling structure for a pickling and leveling machine according to claim 1, characterized in that: The outer wall of one side of the frame (1) is fixedly connected with a PLC controller (18) by means of bolts.
8. A leveling structure for a pickling and leveling machine according to claim 1, characterized in that: A fixing plate (19) is welded to the inner wall of the other side of the frame (1), and the servo motor (14) is fixedly connected to the top outer wall of the fixing plate (19) by means of bolts.