Workpiece surface groove machining equipment

By using cover-type inner hole limiting assembly and atomization cooling mechanism in the workpiece surface groove processing equipment, the problems of workpiece fixation instability and spindle heating are solved, high-precision workpiece processing and low-cost cooling system are realized, and the overall processing effect and economy are improved.

CN119910072AActive Publication Date: 2025-05-02FUJIAN HOWARD SPINNING TECH CO LTD +2

Patent Information

Application Number
CN202510424892.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-07
Publication Date
2025-05-02
Estimated Expiration
2045-04-07

AI Technical Summary

Technical Problem

The existing workpiece surface groove processing equipment is difficult to effectively fix the workpiece during spinning processing, resulting in position deviation or mechanical damage; at the same time, the spinning wheel is prone to heat up and deformation, affecting the processing accuracy, and the cooling system is relatively cost-effective.

Method used

A workpiece surface groove processing equipment is designed, adopting a cover-type inner hole limiting assembly and an atomization cooling mechanism. The cover inner hole limiting assembly forms a complete circular tube support surface through the cooperation of the arc-shaped stopper plate and the arc-shaped top tightening plate, ensuring the overall clamping effect of the workpiece and reducing the deformation of the installation hole. The atomization cooling mechanism achieves uniform cooling of the spinning wheel through the cooperation of ultrasonic atomization technology and arc-shaped blade plates, reducing the cost of cooling liquid.

Benefits of technology

It effectively solves the position offset and mechanical damage of the workpiece during spinning processing, and improves the processing accuracy; at the same time, through a low-cost atomization cooling system, the uniform cooling of the spinning wheel is maintained, reducing the overall processing cost.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119910072A_ABST
    Figure CN119910072A_ABST
Patent Text Reader

Abstract

The invention discloses workpiece surface groove machining equipment, which comprises a rack, a workpiece rotation driving device and a spinning forming device, and is characterized in that the workpiece rotation driving device comprises a clamping mechanism comprising a rotating base and a lifting seat; the covering type inner hole limiting assembly comprises a fixed barrel fixedly connected to the bottom side of the lifting base and arc-shaped blocking and pushing plates arranged on the outer side of the fixed barrel, and an arc-shaped jacking plate is arranged between every two adjacent arc-shaped blocking and pushing plates; the limiting driving mechanism comprises a driving shaft, sliding rods are obliquely and fixedly connected between connecting rod pieces of the arc-shaped blocking and pushing plate and connecting rod pieces of the arc-shaped jacking plate respectively, and inverted-T-shaped grooves used for being connected with the sliding rods in a sliding mode are formed in the outer side face of the driving shaft; the spinning forming device comprises a set of fixing bases, a spinning mechanism arranged on the fixing bases and an atomization cooling mechanism. According to the invention, the deformation of the workpiece mounting hole caused by spinning processing can be effectively reduced, and uniform cooling treatment on the spinning wheel can be realized on the premise of low cost input.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to a workpiece surface groove processing device, which can stably drive the workpiece to rotate, and can perform high-precision surface groove spinning processing on the workpiece in the rotating process. Background Art

[0002] Existing workpieces, such as pulleys, often need to be grooved on the surface of the workpiece blank by corresponding workpiece surface groove processing equipment. The existing workpiece surface groove processing equipment generally includes a workpiece rotation driving device for rotating the blank workpiece and a spinning forming device for spinning the groove on the surface of the workpiece.

[0003] At present, the workpiece rotation drive device used in workpiece surface groove processing equipment mostly includes a rotating base rotatably mounted on the bottom side of the frame, and a lifting seat that can be lifted and lowered on the upper side of the frame. The lifting seat is driven downward by a lifting cylinder to rotatably clamp the rough workpiece between the lifting seat and the rotating base, and then the rotating base and the lifting seat are driven to rotate by a corresponding driving mechanism. Since the middle part of the rough workpiece is mostly provided with a mounting hole, during the longitudinal clamping process, if the clamping force is low, the rough workpiece will easily be positionally offset during the spinning process; if the clamping force is high, it is easy to cause mechanical damage to the upper and lower ends of the rough workpiece.

[0004] The spinning wheel of the existing spin forming device for workpiece surface groove processing equipment is prone to a certain degree of temperature rise during the spinning process. Since the temperature rise is relatively small compared with the temperature rise of other machining, some spin forming devices do not directly set up a cooling system, which causes the spinning wheel to easily form a small amount of deformation after heating, thereby affecting the processing accuracy; while some spin forming devices use a direct spraying method of coolant to cool the contact position between the spinning wheel and the workpiece, which consumes a large amount of coolant. In addition, a coolant recovery circulation system needs to be set up. Therefore, the overall processing cost is relatively high.

[0005] Therefore, the purpose of the present invention is to design a workpiece surface groove processing equipment that can not only fix the upper and lower ends of the workpiece, but also form a complete round tube support surface at the mounting hole of the workpiece, so as to effectively ensure the overall clamping effect of the workpiece and reduce the deformation of the workpiece mounting hole caused by the spinning process; and can achieve uniform cooling and temperature reduction treatment of the spinning wheel under the premise of low cost investment, so as to effectively maintain the spinning processing accuracy of the spinning wheel on the workpiece. Summary of the invention

[0006] In view of the technical problems existing in the above-mentioned prior art, the present invention provides a workpiece surface groove processing equipment, which can effectively solve the technical problems existing in the above-mentioned prior art.

[0007] The technical solution of the present invention is: A workpiece surface groove processing device comprises a frame, a workpiece rotation driving device and a spin forming device. The workpiece rotation driving device comprises: The clamping mechanism comprises a rotating base rotatably mounted on the bottom side of the frame, and a lifting seat movably mounted on the upper side of the rotating base, the lifting seat is driven by a corresponding lifting cylinder, and the rotating base and the lifting seat are synchronously driven by a set of synchronous motors; A covering inner hole limit assembly comprises a fixed cylinder fixedly connected to the bottom side of the lifting seat, a plurality of arc-shaped push plates are movably arranged at equal intervals on the periphery of the fixed cylinder, an arc-shaped top tightening plate is movably arranged between two adjacent arc-shaped push plates, the arc-shaped top tightening plate is located on the inner side of the two adjacent arc-shaped push plates and is arranged at intervals with the arc-shaped push plates, and a group of connecting rods movably inserted through the fixed cylinder are fixedly connected to the arc-shaped push plates and the arc-shaped top tightening plates according to the height inwards; The limit drive mechanism comprises a push-block shaft movably inserted in the fixed cylinder, the top of the push-block shaft is fixedly connected to the bottom side of the lifting seat through a coil spring, a group of the connecting rods are respectively fixedly connected with corresponding sliding rods in an inverted T shape, the inclination angle of the sliding rod connected to the arc-shaped top tightening plate is greater than the inclination angle of the sliding rod connected to the arc-shaped push-block plate, and the outer side surface of the push-block shaft is provided with a plurality of inverted T-shaped grooves for slidingly connecting the sliding rods; The spin forming device comprises: A set of fixed seats, respectively arranged on both sides of the workpiece rotation driving device and driven by corresponding moving driving mechanisms; The spinning mechanism comprises a group of spinning wheels, the fixing seats are respectively fixedly connected with corresponding connecting pieces inwardly, the outer sides of the connecting pieces are respectively provided with corresponding mounting grooves inclined downwardly, and the spinning wheels are rotatably mounted to the outer sides of the mounting grooves through corresponding connecting shafts; The atomizing cooling mechanism is used for generating atomizing cooling liquid and conveying the atomizing cooling liquid to the surface of the spinning wheel during the rotating process.

[0008] The atomizing cooling mechanism comprises a cooling liquid container, the cooling liquid container is fixedly mounted on the top of the connecting piece, an ultrasonic atomizing sheet for processing the cooling liquid into an atomized liquid is fixedly mounted on the inner bottom side of the cooling liquid container, a corresponding partition is fixedly connected to the mounting groove on the inner side of the spinning wheel, a corresponding guide hole is arranged in the middle of the partition, and corresponding closing plates are respectively fixedly connected to the two sides of the mounting groove on the inner side of the partition; a corresponding conduit is installed through the top of the connecting piece, the bottom of the conduit is connected to the mounting groove on the inner side of the partition, the top of the conduit extends to the upper side of the cooling liquid container, a corresponding fan is fixedly mounted on the upper part of the cooling liquid container, and the driving shaft of the fan is transmission-connected to the connecting shaft; a plurality of arc-shaped blade plates are rotatably arranged in the mounting groove on the inner side of the partition; when the spinning wheel rotates, the plurality of arc-shaped blade plates rotate to push out the cooling atomized liquid in the mounting groove to cool the spinning wheel during the rotation process.

[0009] Several arc-shaped blade plates are fixedly connected to corresponding rotating wheels at equal intervals, and the rotating wheels are rotatably mounted on the connecting member through corresponding fixed shafts; the driving shaft of the fan is connected to the fixed shaft through a belt drive, and the fixed shaft is connected to the connecting shaft through a belt drive; during the rotation of the spinning wheel, the connecting shaft drives the fixed shaft and the driving shaft to rotate respectively, so as to drive the fan to rotate and inject the atomized coolant into the installation groove along the conduit, and at the same time drive the arc-shaped blade plates to rotate, so as to push out the cooling atomized liquid in the installation groove to cool the spinning wheel during the rotation process.

[0010] A group of sealing plates located on the upper and lower sides of the guide hole are fixedly connected to the inner side of the partition according to height, and corresponding magnets are fixedly connected to the two sides of the sealing plate respectively. The rotating wheel is rotatably mounted on the fixed shaft through the corresponding one-way bearings, and along the rotation direction of the one-way bearing, magnetic metal parts corresponding to the magnets are fixedly connected to the front side surfaces of the outer ends of the arc-shaped blade plates respectively, and the end spacing of two or more adjacent arc-shaped blade plates is equal to the spacing between the two magnets; when the spinning wheel stops rotating, under the action of the magnetic attraction force of the magnetic metal part and the magnet, the magnetic metal part close to and facing the magnet is adsorbed and connected to the magnet, so that the arc-shaped blade plate and the sealing plate cooperate to form a closure for the guide hole on the partition.

[0011] A coolant adding port is arranged on the top of the coolant container, a corresponding sealing cover is detachably mounted on the coolant adding port, and a condensate discharge hole is arranged on the bottom side of the connecting piece.

[0012] The mobile driving mechanism includes a workbench and a mobile seat installed on the workbench in a transversely movable manner. The fixed seats can be installed on the mobile seat in a lifting manner respectively. The mobile seat is driven by a horizontal cylinder fixedly installed on the workbench, and the fixed seat is driven by a lifting cylinder fixedly installed on the mobile seat.

[0013] The two sides of the arc-shaped push-blocking plate are respectively provided with corresponding abutting inclined surfaces inclined inwardly, and the two sides of the arc-shaped tightening plate are respectively provided with tightening inclined surfaces adapted to the abutting inclined surfaces.

[0014] The arc-shaped push plate, the arc-shaped top clamping plate, and the bottom of the push shaft respectively extend to the lower side of the bottom end portion of the fixed cylinder body, and a plurality of fixed blocks located on the inner side of the arc-shaped top clamping plate are arranged at intervals on the rotating base, and corresponding swing rods are respectively swingably mounted on the fixed blocks. When the lifting seat moves down into position to fix the workpiece between the lifting seat and the rotating base, the bottom end portion of the fixed cylinder body presses down on the inner end portion of the swing rod, so that the outer end portion of the swing rod is fixedly pressed against the bottom side of the inner side wall of the arc-shaped top clamping plate, and the outer end portion of the swing rod is respectively fixedly connected with an arc rod member abutting against the lower side of the arc-shaped top clamping plate.

[0015] The top ends of the arc-shaped push plate and the arc-shaped top clamping plate are respectively in an inverted L-shape and fixedly connected outwardly with corresponding buffer pressure plates, and the buffer pressure plates are made of rubber material; the middle part of the lifting seat is integrally formed with a mounting truncated table for connecting the fixed cylinder body, and the outer edge of the mounting truncated table is located on the outer side of the fixed cylinder body. The lifting seat is pressed downward on the upper side of the buffer pressure plate, so that the buffer pressure plate is fixed between the lifting seat and the top end of the workpiece in an extruded state, and the outer edge of the mounting truncated table forms a travel limit for the inner side of the buffer pressure plate after extrusion and deformation.

[0016] A circle of corresponding guide protrusions is arranged inwardly on the bottom side of the fixed cylinder, and the push shaft can be movably inserted in the guide protrusions, and the upper side of the push shaft is arranged at a distance from the fixed cylinder; the middle part of the rotating base is integrally formed with a push round table for pushing the push shaft upward, and the fixed blocks are respectively arranged on the rotating base outside the push round table.

[0017] Advantages of the present invention: 1) The present invention is provided with a covering inner hole limit assembly. Under the drive of the inverted T-shaped grooves of different inclination angles of the limit drive mechanism, the arc-shaped push plate and the arc-shaped top clamping plate can be pushed outward at the same time, and the moving speed of the arc-shaped top clamping plate is greater than that of the arc-shaped push plate, so that when the lifting seat moves down to the position to clamp the workpiece between the lifting seat and the rotating base, the arc-shaped push plate and the arc-shaped top clamping plate are pushed outward to the position synchronously, so that the arc-shaped push plate and the arc-shaped top clamping plate form a complete round tube support surface at the installation hole of the workpiece. It can not only fix the upper and lower ends of the workpiece, but also form a complete round tube support surface at the installation hole of the workpiece, thereby effectively ensuring the overall clamping effect of the workpiece, and reducing the deformation of the workpiece installation hole caused by the spinning process.

[0018] 2) The two sides of the arc-shaped push-block plate of the present invention are respectively inclined inwardly to be provided with corresponding abutting inclined surfaces, and the two sides of the arc-shaped top clamping plate are respectively provided with top clamping inclined surfaces adapted to the abutting inclined surfaces. When the arc-shaped push-block plate and the arc-shaped top clamping plate cooperate to form a completed round tube support surface inside the mounting hole of the workpiece, part of the force on the arc-shaped push-block plate can be evenly and obliquely transferred to the arc-shaped top clamping plate, thereby improving the force dispersion effect during the spinning process and improving the structural stability between the arc-shaped push-block plate and the arc-shaped top clamping plate during the force process.

[0019] 3) Since the push-block shaft needs to be provided with inverted T-shaped grooves with different inclination angles to drive the slide bar installed on the arc-shaped push-block plate and the arc-shaped top tightening plate, the connecting rod and the slide bar cannot be provided at the bottom of the arc-shaped push-block plate and the arc-shaped top tightening plate due to the travel limit between the components, resulting in the lack of necessary support at the bottom of the circular tube support surface formed by the arc-shaped push-block plate and the arc-shaped top tightening plate. To this end, the present invention further provides a plurality of fixed blocks located on the inner side of the arc-shaped top tightening plate at intervals on the rotating base, and corresponding swing rods are swingably installed on the fixed blocks. When the lifting seat descends to the position to fix and clamp the workpiece between the lifting seat and the rotating base, the bottom end of the fixed cylinder forms a downward pressure on the inner end of the swing rod, so that the outer end of the swing rod is fixed and tightened to the bottom side of the inner wall of the arc-shaped top tightening plate, thereby effectively forming a reinforced support for the bottom side of each arc-shaped top tightening plate; in addition, part of the force on the arc-shaped push-block plate can be evenly and dispersedly transferred to the arc-shaped top tightening plate in an oblique direction. Thereby, it can be effectively ensured that a more stable support is formed on the bottom of the circular tube supporting surface formed by the arc-shaped push plate and the arc-shaped top tightening plate.

[0020] 4) The top ends of the arc-shaped push plate and the arc-shaped top clamping plate of the present invention are respectively in an inverted L-shape and fixedly connected outwardly with corresponding buffer pressure plates, and the middle part of the lifting seat is integrally formed with a mounting truncated table downwardly provided for connecting to the fixed cylinder, and the outer edge of the mounting truncated table is located on the outer side of the fixed cylinder. When the lifting seat is pressed against the upper side of the buffer pressure plate when it moves downward, the outer edge of the mounting truncated table forms a travel limit for the inner side of the buffer pressure plate after the compression deformation, so as to ensure that the buffer pressure plate can be fixed between the lifting seat and the top end of the workpiece in a more stably extruded state, so as to help improve the clamping effect of the workpiece.

[0021] 5) The coolant container of the coolant atomization mechanism of the present invention is fixedly installed on the top of the connecting piece, and by adding a duct and a fan, the atomized coolant is synchronously blown into the mounting groove on the inner side of the partition during the rotation of the spinning wheel; and then by adding a plurality of arc-shaped blade plates, the atomized coolant is continuously pushed out of the guide hole of the partition during the rotation of the spinning wheel, so that it is directly and evenly attached to the spinning wheel during the rotation, thereby achieving uniform cooling of the spinning wheel, so as to achieve uniform cooling and temperature reduction treatment of the spinning wheel at a low cost, thereby effectively maintaining the spinning processing accuracy of the spinning wheel on the workpiece.

[0022] 6) The several arc-shaped blade plates of the present invention are respectively fixed to the corresponding rotating wheels at equal intervals, and the rotating wheels are rotatably installed on the connecting parts through the corresponding fixed shafts; the driving shaft of the fan is connected to the fixed shaft through a belt drive, and the fixed shaft is connected to the connecting shaft through a belt drive. The driving power source of the several arc-shaped blade plates and the fan directly adopts the spinning wheel itself, so that during the rotation of the spinning wheel, that is, during the processing of the spinning wheel, the atomized coolant is synchronously output to cool the spinning wheel. It can reduce the consumption of coolant and the energy consumption required for driving the arc-shaped blade plates and the fan; and it can prevent the coolant from being continuously output to the spinning wheel that is not rotating, so as to prevent the spinning wheel from being deformed due to uneven temperature as a whole, thereby ensuring the practical effect of the present invention.

[0023] 7) A group of sealing plates are fixedly connected to the inner side of the partition of the present invention according to the height, and corresponding magnets are fixedly connected to the two sides of the sealing plates respectively. The rotating wheel is rotatably installed on the fixed shaft through the corresponding one-way bearings. Along the rotatable direction of the one-way bearings, magnetic metal parts corresponding to the magnets are fixedly connected to the front side surfaces of the outer ends of the arc-shaped blade plates respectively, and the distance between the ends of two or more adjacent arc-shaped blade plates is equal to the distance between the two magnets. When the spinning wheel stops rotating, under the action of the magnetic attraction of the magnetic metal parts and the magnets, the magnetic metal parts close to and facing the magnets are adsorbed and connected to the magnets, so that the arc-shaped blade plates and the sealing plates cooperate to form a closure on the guide holes on the partition. This is to further ensure that when the spinning wheel is not rotating, the atomized coolant is not output, thereby further ensuring the overall temperature uniformity of the spinning wheel, and further ensuring the practical effect of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a structural schematic diagram of the present invention.

[0025] Figure 2 It is a schematic structural diagram of the workpiece rotation driving device of the present invention.

[0026] Figure 3 It is a structural schematic diagram of a covering inner hole limit assembly.

[0027] Figure 4 This is an exploded view of the parts of the covered inner hole limit assembly.

[0028] Figure 5 It is a cross-sectional view of the covering inner hole limit assembly.

[0029] Figure 6 This is a diagram of the use status of the covering inner hole limit component when fixing the workpiece.

[0030] Figure 7 It is a schematic structural diagram of the spin forming device of the present invention.

[0031] Figure 8 It is a cross-sectional view of the spinning mechanism.

[0032] Fig. 9 This is an exploded view of the arc-shaped blade plate and partition parts.

[0033] In the accompanying drawings: frame 1, workpiece rotation drive device 2, clamping mechanism 201, rotating base 2011, lifting seat 2012, clamping cylinder 2013, synchronous motor 2014, covering inner hole limit assembly 202, fixed cylinder 2021, arc-shaped push plate 2022, arc-shaped top plate 2023, connecting rod 2024, slide bar 2025, limit drive mechanism 203, push shaft 2031, spiral spring 2032, inverted T-shaped groove 2033, spinning forming device 3, fixed seat 301, spinning mechanism 302, spinning wheel 3021, connecting piece 3022, connecting shaft 30 23. Atomizing cooling mechanism 303, coolant container 3031, ultrasonic atomizing sheet 3032, partition 4, guide hole 401, closing plate 402, duct 5, fan 6, drive shaft 601, arc blade plate 7, rotor 8, fixed shaft 9, sealing plate 10, magnet 11, one-way bearing 12, magnetic metal part 13, cover 14, condensate discharge hole 15, workbench 16, moving seat 17, horizontal cylinder 18, lifting cylinder 19, fixed block 20, swing rod 21, workpiece 22, arc rod 23, buffer pressure plate 24, mounting round table 25, guide convex edge 26, push round table 27. DETAILED DESCRIPTION

[0034] In order to facilitate understanding by those skilled in the art, the structure of the present invention is further described in detail with reference to the accompanying drawings: refer to Figure 1-9 A workpiece surface groove processing device comprises a frame 1, a workpiece rotation driving device 2 and a spin forming device 3, The workpiece rotation driving device 2 comprises: The clamping mechanism 201 comprises a rotating base 2011 rotatably mounted on the bottom side of the frame 1, and a lifting base 2012 movably mounted on the upper side of the rotating base 2011, the lifting base 2012 is driven by a corresponding clamping cylinder 2013, and the rotating base 2011 and the lifting base 2012 are synchronously driven by a set of synchronous motors 2014; The covering inner hole limiting assembly 202 comprises a fixed cylinder 2021 fixedly connected to the bottom side of the lifting seat 2012, a plurality of arc-shaped push plates 2022 are movably arranged at equal intervals on the periphery of the fixed cylinder 2021, an arc-shaped top tightening plate 2023 is movably arranged between two adjacent arc-shaped push plates 2022, the arc-shaped top tightening plate 2023 is located on the inner side of the two adjacent arc-shaped push plates 2022 and is arranged at intervals with the arc-shaped push plates 2022, and a group of connecting rods 2024 that are movably inserted through the fixed cylinder 2021 are fixedly connected to the arc-shaped push plates 2022 and the arc-shaped top tightening plates 2023 inwardly according to the height; The limit drive mechanism 203 comprises a push-blocking shaft 2031 movably inserted into the fixed cylinder 2021, the top of the push-blocking shaft 2031 is fixedly connected to the bottom side of the lifting seat 2012 by a coil spring 2032, a group of the connecting rods 2024 are respectively fixedly connected with corresponding sliding rods 2025 in an inverted T shape, the inclination angle of the sliding rod 2025 connected to the arc-shaped top tightening plate 2023 is greater than the inclination angle of the sliding rod 2025 connected to the arc-shaped push-blocking plate 2022, and the outer side surface of the push-blocking shaft 2031 is provided with a plurality of inverted T-shaped grooves 2033 for slidingly connecting the sliding rods 2025; The spin forming device 3 comprises: A set of fixed seats 301, respectively arranged on both sides of the workpiece rotation driving device 2 and driven by corresponding moving driving mechanisms; The spinning mechanism 302 comprises a set of spinning wheels 3021. The fixing seat 301 is respectively fixedly connected with corresponding connecting pieces 3022 inwardly. The outer sides of the connecting pieces 3022 are respectively provided with corresponding mounting grooves inclined downwardly. The spinning wheels 3021 are rotatably mounted to the outer sides of the mounting grooves through corresponding connecting shafts 3023. The atomizing cooling mechanism 303 is used to generate atomizing cooling liquid and transport the atomizing cooling liquid to the surface of the spinning wheel 3021 during the rotating process.

[0035] The present invention is additionally provided with a covering inner hole limit assembly 202, which can simultaneously form an outward push drive for the arc-shaped push plate 2022 and the arc-shaped top clamping plate 2023 under the drive of the inverted T-shaped groove 2033 of the push shaft 2031 of the limit drive mechanism 203, and the moving speed of the arc-shaped top clamping plate 2023 is greater than that of the arc-shaped push plate 2022, so that when the lifting seat 2012 moves down into position to clamp the workpiece 22 between the lifting seat 2012 and the rotating base 2011, the arc-shaped push plate 2022 and the arc-shaped top clamping plate 2023 are simultaneously pushed outward into position, so that the arc-shaped push plate 2022 and the arc-shaped top clamping plate 2023 form a complete circular tube support surface at the mounting hole of the workpiece 22. It can not only fix the upper and lower ends of the workpiece 22, but also form a complete round tube support surface at the mounting hole of the workpiece 22, thereby effectively ensuring the overall clamping effect of the workpiece 22 and reducing the deformation of the mounting hole of the workpiece 22 caused by the spinning process.

[0036] The atomizing cooling mechanism 303 comprises a cooling liquid container 3031, the cooling liquid container 3031 is fixedly mounted on the top of the connecting piece 3022, an ultrasonic atomizing sheet 3032 for processing the cooling liquid into atomized liquid is fixedly mounted on the inner bottom side of the cooling liquid container 3031, a corresponding partition 4 is fixedly connected to the mounting groove on the inner side of the spinning wheel 3021, a corresponding guide hole 401 is arranged in the middle of the partition 4, and corresponding closing plates 402 are fixedly connected to the two sides of the mounting groove on the inner side of the partition 4; a corresponding guide hole 401 is installed through the top of the connecting piece 3022 Tube 5, the bottom of the conduit 5 is connected to the mounting groove on the inner side of the partition 4, the top of the conduit 5 extends to the upper side of the coolant container 3031, a corresponding fan 6 is fixedly installed on the upper part of the coolant container 3031, and the driving shaft 601 of the fan 6 is transmission-connected to the connecting shaft 3023; a plurality of arc-shaped blade plates 7 are rotatably arranged in the mounting groove on the inner side of the partition 4; when the spinning wheel 3021 rotates, a plurality of the arc-shaped blade plates 7 rotate to push out the cooling atomized liquid in the mounting groove to cool the spinning wheel 3021 during the rotation process.

[0037] The coolant container 3031 of the coolant atomization mechanism 303 of the present invention is fixedly installed on the top of the connecting piece 3022. By adding a duct 5 and a fan 6, the atomized coolant is synchronously blown into the mounting groove on the inner side of the partition 4 during the rotation of the spinning wheel 3021. Then, by adding a plurality of arc-shaped blade plates 7, the atomized coolant is continuously pushed out of the guide hole 401 of the partition 4 during the rotation of the spinning wheel 3021, so that it is directly and evenly attached to the spinning wheel 3021 during the rotation, thereby achieving uniform cooling of the spinning wheel 3021, so as to achieve uniform cooling and temperature reduction treatment of the spinning wheel 3021 at a low cost, thereby effectively maintaining the spinning processing accuracy of the spinning wheel 3021 on the workpiece 22.

[0038] A plurality of the arc-shaped blade plates 7 are respectively fixedly connected to the corresponding rotating wheels 8 at equal intervals, and the rotating wheels 8 are rotatably installed on the connecting member 3022 through the corresponding fixed shafts 9; the driving shaft 601 of the fan 6 is connected to the fixed shaft 9 through a belt drive, and the fixed shaft 9 is connected to the connecting shaft 3023 through a belt drive; during the rotation of the spinning wheel 3021, the connecting shaft 3023 drives the fixed shaft 9 and the driving shaft 601 to rotate respectively, so as to drive the fan 6 to rotate and drive the atomized coolant into the installation groove along the conduit 5, and at the same time drive the arc-shaped blade plates 7 to rotate, so as to push out the cooling atomized liquid in the installation groove to cool the spinning wheel 3021 during the rotation process.

[0039] The driving power source of the plurality of arc-shaped blade plates 7 and the fan 6 is directly the spinning wheel 3021 itself, so that during the rotation of the spinning wheel 3021, i.e., during the processing of the spinning wheel 3021, the atomized coolant is synchronously output to cool the spinning wheel 3021. This can reduce the consumption of coolant and the energy consumption required for driving the arc-shaped blade plates 7 and the fan 6; and can prevent the coolant from being continuously output to the spinning wheel 3021 that is not rotating, so as to prevent the spinning wheel 3021 from being deformed due to uneven temperature as a whole, thereby ensuring the practical effect of the present invention.

[0040] A group of sealing plates 10 located on the upper and lower sides of the guide hole 401 are fixedly connected to the inner side of the partition 4 in height, and corresponding magnets 11 are fixedly connected on both sides of the sealing plate 10. The rotating wheel 8 is rotatably installed on the fixed shaft 9 through the corresponding one-way bearing 12. Along the rotation direction of the one-way bearing 12, magnetic metal parts 13 corresponding to the magnets 11 are fixedly connected on the front side surfaces of the outer ends of the arc-shaped blade plates 7, and the end spacing of the three arc-shaped blade plates 7 is equal to the spacing between two of the magnets 11. When the spinning wheel 3021 stops rotating, under the action of the magnetic attraction force of the magnetic metal part 13 and the magnet 11, the magnetic metal part 13 close to and facing the magnet 11 is adsorbed and connected to the magnet 11, so that the arc-shaped blade plate 7 and the sealing plate 10 cooperate to form a closure for the guide hole 401 on the partition 4. This is to further ensure that when the spinning wheel 3021 is not rotating, the atomized cooling liquid is not output, thereby further ensuring the overall temperature uniformity of the spinning wheel 3021 and further ensuring the practical effect of the present invention.

[0041] The top of the coolant container 3031 is provided with a coolant addition port, and a corresponding cover 14 is detachably installed at the coolant addition port. The bottom side of the connecting piece 3022 is provided with a condensate discharge hole 15.

[0042] The mobile driving mechanism includes a workbench 16 and a moving seat 17 which is laterally movably installed on the workbench 16. The fixed seat 301 can be lifted and lowered on the moving seat 17. The moving seat 17 is driven by a horizontal cylinder 18 fixedly installed on the workbench 16. The fixed seat 301 is driven by a lifting cylinder 19 fixedly installed on the moving seat 17.

[0043] The two sides of the arc-shaped push-block plate 2022 are respectively inclined inwardly to be provided with corresponding abutting inclined surfaces, and the two sides of the arc-shaped top clamping plate 2023 are respectively provided with top clamping inclined surfaces adapted to the abutting inclined surfaces. When the arc-shaped push-block plate 2022 cooperates with the arc-shaped top clamping plate 2023 to form a completed round tube support surface inside the mounting hole of the workpiece 22, part of the force on the arc-shaped push-block plate 2022 can be evenly distributed and transferred to the arc-shaped top clamping plate 2023 in an oblique direction, thereby improving the force dispersion effect during the spinning process and improving the structural stability between the arc-shaped push-block plate 2022 and the arc-shaped top clamping plate 2023 during the force process.

[0044] The bottom of the arc-shaped push plate 2022, the arc-shaped clamping plate 2023, and the push shaft 2031 respectively extend to the lower side of the bottom end of the fixed cylinder 2021, and a plurality of fixed blocks 20 located on the inner side of the arc-shaped clamping plate 2023 are arranged on the rotating base 2011 at intervals. The fixed blocks 20 are respectively swingably mounted with corresponding swing rods 21. When the lifting seat 2012 moves down into position to fix and clamp the workpiece 22 between the lifting seat 2012 and the rotating base 2011, the bottom end of the fixed cylinder 2021 presses down on the inner end of the swing rod 21, so that the outer end of the swing rod 21 is fixedly clamped to the bottom side of the inner side wall of the arc-shaped clamping plate 2023, and the outer ends of the swing rods 21 are respectively fixedly connected to arc-shaped rod members 23 abutting against the lower side of the arc-shaped clamping plate 2023.

[0045] Since an inverted T-shaped groove 2033 with different inclination angles needs to be set on the push and stop shaft 2031 to drive the sliding rod 2025 installed on the arc-shaped push and stop plate 2022 and the arc-shaped top clamping plate 2023, due to the travel limitation between the components, the connecting rod 2024 and the sliding rod 2025 cannot be set at the bottom of the arc-shaped push and stop plate 2022 and the arc-shaped top clamping plate 2023, resulting in a lack of necessary support at the bottom of the circular tube support surface formed by the arc-shaped push and stop plate 2022 and the arc-shaped top clamping plate 2023. To this end, the present invention further provides a plurality of fixed blocks 20 located inside the arc-shaped top plate 2023 at intervals on the rotating base 2011, and corresponding swing rods 21 are swingably mounted on the fixed blocks 20. When the lifting base 2012 moves down to the position to fix and clamp the workpiece 22 between the lifting base 2012 and the rotating base 2011, the bottom end of the fixed cylinder 2021 presses down on the inner end of the swing rod 21, so that the outer end of the swing rod 21 is fixedly pressed against the bottom side of the inner wall of the arc-shaped top plate 2023, thereby effectively forming a reinforced support for the bottom side of each arc-shaped top plate 2023; in addition, part of the force of the arc-shaped push plate 2022 can be evenly and dispersedly transferred to the arc-shaped top plate 2023. Thus, it can be effectively ensured that a more stable support is formed on the bottom of the circular tube support surface formed by the arc-shaped push plate 2022 and the arc-shaped top plate 2023.

[0046] The top ends of the arc-shaped push-block plate 2022 and the arc-shaped top plate 2023 are respectively in an inverted L shape and fixedly connected to the corresponding buffer pressing plate 24, which is made of rubber material; the middle part of the lifting seat 2012 is integrally formed with a mounting truncated platform 25 for connecting the fixed cylinder 2021 downwardly, and the outer edge of the mounting truncated platform 25 is located on the outer side of the fixed cylinder 2021, and the lifting seat 2012 is pressed downward on the upper side of the buffer pressing plate 24, so that the buffer pressing plate 24 is fixed between the lifting seat 2012 and the top end of the workpiece 22 in an extruded state, and the outer edge of the mounting truncated platform 25 forms a travel limit on the inner side of the buffer pressing plate 24 after extrusion deformation. This ensures that the buffer pressing plate can be fixed between the lifting seat 2012 and the top end of the workpiece 22 in an extruded state more stably, so as to assist in improving the clamping effect of the workpiece 22.

[0047] A circle of corresponding guide protrusions 26 are arranged inwardly on the bottom side of the fixed cylinder 2021, and the push-blocking shaft 2031 can be movably inserted in the guide protrusion 26, and the upper side of the push-blocking shaft 2031 is arranged at a distance from the fixed cylinder 2021; the middle part of the rotating base 2011 is integrally formed with a push-blocking circular table 27 for blocking the push-blocking shaft 2031, and the fixed blocks 20 are respectively arranged on the rotating base 2011 outside the push-blocking circular table 27.

[0048] A pressure sensor is installed in the hydraulic system of the clamping cylinder 2013 in this embodiment, which can directly measure the pressure change inside the clamping cylinder 2013, so that the pushing thrust of the clamping cylinder 2013 can be controlled within a set range value, and then the tightening effect of the arc-shaped push plate 2022 and the arc-shaped tightening plate 2023 can be controlled. Slight assembly errors between components can be accommodated by the deformation of the buffer pressure plate 24.

[0049] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. A workpiece surface groove processing device, comprising a frame (1), a workpiece rotation drive device (2) and a spin forming device (3), characterized in that: The workpiece rotation driving device (2) comprises: The clamping mechanism (201) comprises a rotating base (2011) rotatably mounted on the bottom side of the frame (1), and a lifting seat (2012) movably mounted on the upper side of the rotating base (2011), wherein the lifting seat (2012) is driven by a corresponding clamping cylinder (2013), and the rotating base (2011) and the lifting seat (2012) are synchronously driven by a group of synchronous motors (2014); A covering inner hole limiting assembly (202) comprises a fixed cylinder (2021) fixedly connected to the bottom side of the lifting seat (2012); a plurality of arc-shaped push plates (2022) are movably arranged at equal intervals on the periphery of the fixed cylinder (2021); an arc-shaped top tightening plate (2023) is movably arranged between two adjacent arc-shaped push plates (2022); the arc-shaped top tightening plate (2023) is located on the inner side of the two adjacent arc-shaped push plates (2022) and is arranged at intervals with the arc-shaped push plates (2022); a group of connecting rods (224) movably inserted through the fixed cylinder (2021) are respectively fixedly connected inwardly on the arc-shaped push plates (2022) and the arc-shaped top tightening plates (2023) according to height; The limit drive mechanism (203) comprises a push-blocking shaft (2031) movably inserted into the fixed cylinder (2021), the top of the push-blocking shaft (2031) is fixedly connected to the bottom side of the lifting seat (212) via a coil spring (2032), a group of connecting rods (2024) are respectively fixedly connected with corresponding sliding rods (2025) in an inverted T shape, the inclination angle of the sliding rod (2025) connected to the arc-shaped top tightening plate (2023) is greater than the inclination angle of the sliding rod (2025) connected to the arc-shaped push-blocking plate (2022), and the outer side surface of the push-blocking shaft (2031) is provided with a plurality of inverted T-shaped grooves (2033) for slidingly connecting the sliding rods (2025); The spin forming device (3) comprises: A set of fixed seats (301), respectively arranged on both sides of the workpiece rotation driving device (2) and driven by corresponding moving driving mechanisms; The spinning mechanism (302) comprises a group of spinning wheels (3021), the fixing seat (301) is respectively fixedly connected inwardly with corresponding connecting pieces (3022), the outer sides of the connecting pieces (3022) are respectively provided with corresponding mounting grooves inclined downward, and the spinning wheels (3021) are rotatably mounted on the outer sides of the mounting grooves via corresponding connecting shafts (3023); The atomizing cooling mechanism (303) is used to generate atomized cooling liquid and transport the atomized cooling liquid to the surface of the spinning wheel (3021) during the rotating process.

2. A workpiece surface groove processing equipment according to claim 1, characterized in that: The atomizing cooling mechanism (303) comprises a cooling liquid container (3031), the cooling liquid container (3031) is fixedly mounted on the top of the connecting piece (3022), an ultrasonic atomizing sheet (3032) for processing the cooling liquid into an atomized liquid is fixedly mounted on the inner bottom side of the cooling liquid container (3031), a corresponding partition (4) is fixedly connected to the mounting groove on the inner side of the spinning wheel (3021), a corresponding guide hole (401) is provided in the middle of the partition (4), and corresponding closing plates (402) are respectively fixedly connected to the two sides of the mounting groove on the inner side of the partition (4); a corresponding conduit (402) is installed through the top of the connecting piece (3022) 5), the bottom of the conduit (5) is connected to the mounting groove on the inner side of the partition (4), the top of the conduit (5) extends to the upper side of the coolant container (3031), a corresponding fan (6) is fixedly installed on the upper part of the coolant container (3031), and the driving shaft (601) of the fan (6) is transmission-connected to the connecting shaft (3023); a plurality of arc-shaped blade plates (7) are rotatably arranged in the mounting groove on the inner side of the partition (4); when the spinning wheel (3021) rotates, the plurality of arc-shaped blade plates (7) rotate to push out the cooling atomized liquid in the mounting groove to cool the spinning wheel (3021) during the rotation process.

3. A workpiece surface groove processing equipment according to claim 2, characterized in that: A plurality of the arc-shaped blade plates (7) are fixedly connected to corresponding rotating wheels (8) at equal intervals, and the rotating wheels (8) are rotatably mounted on the connecting member (3022) via corresponding fixed shafts (9); the driving shaft (601) of the fan (6) is connected to the fixed shaft (9) via a belt transmission, and the fixed shaft (9) is connected to the connecting shaft (3023) via a belt transmission; during the rotation of the spinning wheel (3021), the connecting shaft (3023) drives the fixed shaft (9) and the driving shaft (601) to rotate respectively, so as to drive the fan (6) to rotate and drive the atomized cooling liquid into the installation groove along the conduit (5), and at the same time drive the arc-shaped blade plates (7) to rotate, so as to push out the cooling atomized liquid in the installation groove to cool the spinning wheel (3021) during the rotation.

4. A workpiece surface groove processing equipment according to claim 3, characterized in that: A group of sealing plates (10) located at the upper and lower sides of the guide hole (401) are fixedly connected to the inner side of the partition plate (4) in accordance with height, and corresponding magnets (11) are fixedly connected to the two sides of the sealing plate (10). The rotating wheel (8) is rotatably mounted on the fixed shaft (9) via corresponding one-way bearings (12). Along the rotation direction of the one-way bearings (12), magnetic metal parts (13) corresponding to the magnets (11) are fixedly connected to the front side surfaces of the outer ends of the arc-shaped blade plates (7). , the distance between the ends of two or more adjacent arc-shaped blade plates (7) is equal to the distance between the two magnets (11); when the spinning wheel (3021) stops rotating, under the action of the magnetic attraction force between the magnetic metal piece (13) and the magnet (11), the magnetic metal piece (13) close to and facing the magnet (11) is adsorbed and connected to the magnet (11), so that the arc-shaped blade plate (7) and the sealing plate (10) cooperate to form a closure for the guide hole (401) on the partition (4).

5. A workpiece surface groove processing equipment according to claim 4, characterized in that: The top of the coolant container (3031) is provided with a coolant addition port, a corresponding cover (14) is detachably mounted at the coolant addition port, and the bottom side of the connector (3022) is provided with a condensate discharge hole (15).

6. The workpiece surface groove processing equipment according to claim 1, characterized in that: The mobile drive mechanism comprises a workbench (16), and a mobile seat (17) which is laterally movably mounted on the workbench (16); the fixed seat (301) can be respectively mounted on the mobile seat (17) in a liftable manner; the mobile seat (17) is driven by a horizontal cylinder (18) which is fixedly mounted on the workbench (16); and the fixed seat (301) is driven by a lifting cylinder (19) which is fixedly mounted on the mobile seat (17).

7. The workpiece surface groove processing equipment according to claim 1, characterized in that: The two sides of the arc-shaped push-blocking plate (2022) are respectively provided with corresponding abutment inclined surfaces inclined inwardly, and the two sides of the arc-shaped tightening plate (2023) are respectively provided with tightening inclined surfaces adapted to the abutment inclined surfaces.

8. The workpiece surface groove processing equipment according to claim 7, characterized in that: The bottoms of the arc-shaped push plate (2022), the arc-shaped top plate (2023), and the push shaft (2031) respectively extend to the lower side of the bottom end of the fixed cylinder (2021); a plurality of fixed blocks (20) located inside the arc-shaped top plate (2023) are arranged on the rotating base (211) at intervals; the fixed blocks (20) are respectively swingably mounted with corresponding swing rods (21) and are moved into place when the lifting seat (212) is lowered. When the workpiece (22) is fixedly clamped between the lifting seat (2012) and the rotating base (2011), the bottom end of the fixed cylinder (2021) presses down on the inner end of the swing rod (21), so that the outer end of the swing rod (21) is fixedly pressed against the bottom side of the inner wall of the arc-shaped pressing plate (2023), and the outer end of the swing rod (21) is respectively fixedly connected to the arc-shaped rod member (23) abutting against the lower side of the arc-shaped pressing plate (2023).

9. The workpiece surface groove processing equipment according to claim 1, characterized in that: The top ends of the arc-shaped push plate (2022) and the arc-shaped top clamping plate (2023) are respectively in an inverted L-shape and are fixedly connected to corresponding buffer pressure plates (24) outwardly, and the buffer pressure plates (24) are made of rubber material; the middle part of the lifting seat (212) is integrally formed with a mounting truncated table (25) for connecting to the fixed cylinder (221) downwardly, and the outer edge of the mounting truncated table (25) is located on the outer side of the fixed cylinder (2021); the lifting seat (2012) is pressed downward on the upper side of the buffer pressure plate (24), so that the buffer pressure plate (24) is fixed between the lifting seat (2012) and the top end of the workpiece (22) in an extruded state, and the outer edge of the mounting truncated table (25) forms a travel limit for the inner side of the buffer pressure plate (24) after extrusion deformation.

10. The workpiece surface groove processing equipment according to claim 8, characterized in that: A circle of corresponding guide protrusions (26) is arranged inwardly on the bottom side of the fixed cylinder (2021); the blocking shaft (2031) is movably inserted into the guide protrusion (26); the upper side of the blocking shaft (2031) is arranged at a distance from the fixed cylinder (2021); a blocking circular table (27) for blocking the blocking shaft (2031) is integrally formed in the middle part of the rotating base (211) and arranged upwardly; the fixed blocks (20) are respectively arranged on the rotating base (211) outside the blocking circular table (27).

Citation Information

Patent Citations

  • Opposite roller spinning equipment for forming large thin-walled cylindrical part

    CN106270084A

  • Flexible processing kettle body shaping device

    CN118699173A

  • Photoelectronic communication production mold heat dissipation device

    CN208960809U

  • Floating type spinning roller device for spinning belt pulley

    CN217528859U

  • Spinning machine spinning roller assembly capable of circularly dissipating heat and lubricating

    CN218692982U

Cited By

  • Workpiece rotation driving device for workpiece surface groove machining equipment

    CN119952098A

  • A workpiece rotation driving device for a workpiece surface groove processing device

    CN119952098B