Spool outer ring end plate forming and edge rolling device

By designing a molded round coil device for the I-wheel outer ring end plate, the reel body is driven by a reduced speed frequency modulation motor to realize automatic coiling, which solves the problems of low efficiency, high cost and high labor intensity of the existing I-wheel outer ring end plate processing technology, improves the rolling efficiency and quality, and reduces labor costs.

CN222790270UActive Publication Date: 2025-04-25SHANDONG LINGLONG ELECTROMECHANICAL
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Patent Information

Application Number
CN202421027045.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-12
Publication Date
2025-04-25
Estimated Expiration
2034-05-12

AI Technical Summary

Technical Problem

The processing technology of the existing I-wheel outer ring end plate is inefficient, costly, and has problems such as high labor intensity and complex operation.

Method used

A rolling device for forming an I-wheel outer ring end plate is designed, including the chassis, mounting seat, speed reduction frequency modulation motor, bearing seat, rotary shaft, rotary seat, reel body, fixing parts, fixing bolts, fixing grooves, profiles, pulleys, rotating shafts, brackets, fixing tables, controllers, warning lights, control buttons and display screens. The reel body is driven to rotate through the speed reduction frequency modulation motor, and the profile is turned around and turned to realize automatic rolling.

Benefits of technology

It improves the rolling efficiency and quality of the I-wheel outer ring end plate, reduces labor costs and labor intensity, is simple to operate, is suitable for workers with low operating levels, and is quick and effective to replace clamps, and has a uniform bending speed.

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Abstract

The utility model relates to the technical field of forming and edge rolling, in particular to a spool outer ring end plate forming and edge rolling device which comprises a machine box body, a mounting seat, a speed reduction frequency modulation motor, a bearing seat, a rotating shaft, a rotating disc seat, a winding drum body, a fixing piece, a fixing bolt, a fixing groove, a sectional material, a pulley, a rotating shaft, a support, a fixing table, a controller, a warning lamp, a control key and a display screen. According to the H-shaped wheel outer ring end plate forming edge rolling device, firstly, a sectional material is placed on the top of a pulley, one end of the sectional material penetrates through a fixing groove in a fixing piece, the sectional material is fixed by the fixing piece through a fixing bolt, a speed reduction frequency modulation motor is controlled through a controller, and under the combined action of the speed reduction frequency modulation motor, a bearing seat, a rotating shaft and a rotating disc seat, the sectional material is fixed through the rotating disc seat. By means of the design, automatic rolling of the spool outer ring end plate can be achieved, the rolling efficiency and quality are improved, and the labor cost and the labor intensity are reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of forming and rolling, in particular to a forming and rolling device for an outer ring end plate of an I-shaped wheel. Background Art

[0002] I-shaped wheel product uses: wire drawing, copper plating, annealing, wire bundling, twisting, armoring, cabling, etc. in the production process of wire and cable and steel wire welding wire industry. In recent years, it is mainly used for the reeling and unreeling of hose wire, spring wire, cutting wire, etc. The I-shaped wheel with specifications of 1000mm and other specifications used in the tire manufacturing industry is a circular tooling for rolling tire semi-components such as tread, sidewall, belt layer and other raw material semi-components. It is usually composed of an inner cylinder, an outer ring end plate, a side plate and a rib plate. The processing plan of the original I-shaped wheel outer ring end plate usually uses Q235B carbon steel plate to roll into a cylinder, and then it is turned one by one on a vertical lathe into a finished product. This I-shaped wheel end plate manufacturing process has problems such as low efficiency and high processing cost.

[0003] A spool shaping device is disclosed in the Chinese utility model patent application publication specification CN201807633U, which is characterized in that one side of the spool mold I is connected to one side of the spool mold II through a loose leaf, and a handle is provided on the other side of the spool mold I. Through the above arrangement, the utility model can quickly shape the deformed spool, and the shaping effect is good, which reduces the labor intensity of workers. However, the device has problems such as low efficiency and high processing cost. For this reason, we propose a spool outer ring end plate forming and rolling device. Utility Model Content

[0004] The utility model aims to provide a device for forming and rolling an outer ring end plate of an I-shaped wheel, so as to solve the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A device for forming and rolling an outer ring end plate of an I-shaped wheel comprises a chassis, a mounting seat, a reduction frequency modulation motor, a bearing seat, a rotating shaft, a turntable seat, a reel body, fixing parts, fixing bolts, fixing grooves, profiles, pulleys, a rotating shaft, a bracket, a fixing platform, a controller, a warning light, a control button and a display screen. The mounting seat is fixedly arranged on the top of the chassis, the reduction frequency modulation motor is fixedly arranged on the top of the mounting seat, the bearing seat is fixedly arranged on one side of the reduction frequency modulation motor, the rotating shaft is fixedly arranged on one end of the bearing seat, the turntable seat is fixedly arranged on one end of the rotating shaft, the reel body is fixedly arranged on one side of the turntable seat, and the fixing parts are fixedly arranged on the reel body.

[0007] Preferably, the fixing bolts are fixedly arranged at both ends of the fixing member, and the fixing groove is opened in the middle of the fixing member.

[0008] Through the above solution, the fixing member can be fixed on the reel body by arranging the fixing bolts.

[0009] Preferably, the profile is movably arranged on the top of the pulley, and the rotating shaft is fixedly arranged on both sides of the pulley.

[0010] Through the above solution, the pulley can rotate by setting the rotating shaft.

[0011] Preferably, the bracket is fixedly arranged at the bottom of the rotating shaft, and the fixing platform is fixedly arranged at the bottom of the bracket.

[0012] Through the above solution, the bracket can be fixed on the fixing platform by providing the fixing platform.

[0013] Preferably, one side of the fixing platform is fixedly arranged on the chassis, and the controller is fixedly arranged on one side of the bottom of the chassis.

[0014] Through the above scheme, a controller is set to control the deceleration frequency modulation motor to work.

[0015] Preferably, the warning light is fixedly arranged on the controller, the control button is fixedly arranged on the controller, and the display screen is fixedly arranged on the controller.

[0016] Through the above scheme, the warning light is set to provide a warning reminder.

[0017] Preferably, the display screen is an LED type display screen, and the controller is electrically connected to the chassis.

[0018] Through the above solution, the display screen is provided to make the device operation more intuitive and the adjustment more convenient.

[0019] Compared with the prior art, the beneficial effects of the utility model are:

[0020] 1. A device for forming and rolling the outer ring end plate of an I-shaped wheel, firstly places the profile on the top of the pulley, and passes one end of the profile through the fixing groove on the fixing part, fixes the profile with the fixing part through the fixing bolt, and controls the reduction frequency modulation motor through the controller. Under the combined action of the reduction frequency modulation motor, the bearing seat, the rotating shaft and the turntable seat, the winding drum rotates and drives the profile to be rolled, and finally the rolling operation is completed. The above design can realize the automatic rolling of the outer ring end plate of the I-shaped wheel, improve the rolling efficiency and quality, and reduce the labor cost and labor intensity.

[0021] 2. This is a device for forming and rolling the outer ring end plate of the I-shaped wheel. The process of changing and clamping is fast and effective, the bending speed is uniform, the operation is simple, the workers' operating level requirements are low, the labor intensity is low, the production process efficiency is improved, and the processing cost is reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0023] Figure 2 It is a schematic diagram of the speed reduction frequency modulation motor and the reel body of the utility model;

[0024] Figure 3 It is a schematic diagram of the pulley and controller of the utility model;

[0025] Figure 4 For this utility model Figure 2 A magnified schematic diagram of center A.

[0026] In the figure: 1. chassis; 2. mounting base; 3. reduction frequency modulation motor; 4. bearing seat; 5. rotating shaft; 6. turntable seat; 7. reel body; 8. fixing parts; 9. fixing bolts; 10. fixing groove; 11. profile; 12. pulley; 13. rotating shaft; 14. bracket; 15. fixing platform; 16. controller; 17. warning light; 18. control buttons; 19. display screen. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] See also Figure 1 - Figure 4 As shown, a technical solution provided by the utility model:

[0029] A device for forming and rolling an outer ring end plate of an I-shaped wheel comprises a chassis 1, a mounting seat 2, a reduction frequency modulation motor 3, a bearing seat 4, a rotating shaft 5, a turntable seat 6, a reel body 7, a fixing member 8, a fixing bolt 9, a fixing groove 10, a profile 11, a pulley 12, a rotating shaft 13, a bracket 14, a fixing platform 15, a controller 16, a warning light 17, a control button 18 and a display screen 19. The mounting seat 2 is fixedly arranged on the top of the chassis 1, the reduction frequency modulation motor 3 is fixedly arranged on the top of the mounting seat 2, the bearing seat 4 is fixedly arranged on one side of the reduction frequency modulation motor 3, the rotating shaft 5 is fixedly arranged on one end of the bearing seat 4, the turntable seat 6 is fixedly arranged on one end of the rotating shaft 5, the reel body 7 is fixedly arranged on one side of the turntable seat 6, and the fixing member 8 is fixedly arranged on the reel body 7.

[0030] In this embodiment, preferably, the fixing bolts 9 are fixedly disposed at both ends of the fixing member 8 , and the fixing groove 10 is opened in the middle of the fixing member 8 .

[0031] According to the above solution, the fixing member 8 can be fixed on the reel body 7 by providing the fixing bolts 9 .

[0032] In this embodiment, preferably, the profile 11 is movably arranged on the top of the pulley 12 , and the rotating shaft 13 is fixedly arranged on both sides of the pulley 12 .

[0033] According to the above solution, the pulley 12 can rotate by providing the rotating shaft 13 .

[0034] In this embodiment, preferably, the bracket 14 is fixedly disposed at the bottom of the rotating shaft 13 , and the fixing platform 15 is fixedly disposed at the bottom of the bracket 14 .

[0035] Through the above solution, the fixing platform 15 is provided so that the bracket 14 can be fixed on the fixing platform 15 .

[0036] In this embodiment, preferably, one side of the fixing platform 15 is fixedly disposed on the chassis 1 , and the controller 16 is fixedly disposed on one side of the bottom of the chassis 1 .

[0037] Through the above scheme, the controller 16 is provided to control the speed reduction frequency modulation motor 3 to work.

[0038] In this embodiment, preferably, the warning light 17 is fixedly arranged on the controller 16 , the control button 18 is fixedly arranged on the controller 16 , and the display screen 19 is fixedly arranged on the controller 16 .

[0039] Through the above scheme, the warning light 17 is set to provide a warning.

[0040] In this embodiment, preferably, the display screen 19 is an LED display screen 19 , and the controller 16 is electrically connected to the chassis 1 .

[0041] Through the above solution, by providing the display screen 19, the device operation is more intuitive and the adjustment is more convenient.

[0042] When using a device for forming and rolling the outer ring end plate of an I-shaped wheel in this embodiment, first, place the profile 11 on the top of the pulley 12, and pass one end of the profile 11 through the fixing groove 10 on the fixing member 8, and fix the profile 11 with the fixing bolt 9, and control the reduction frequency modulation motor 3 through the controller 16. Under the combined action of the reduction frequency modulation motor 3, the bearing seat 4, the rotating shaft 5 and the turntable seat 6, the winding drum body 7 rotates and drives the profile 11 to roll, and finally completes the rolling operation. The above design can realize the automatic rolling of the outer ring end plate of the I-shaped wheel, improve the rolling efficiency and quality, and reduce the labor cost and labor intensity. The process is fast and effective in changing and clamping, the bending speed is uniform, the operation is simple, and the requirements on the operation level of workers are low, the labor intensity is low, the production process efficiency is improved, and the processing cost is reduced.

[0043] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A device for forming and rolling an outer ring end plate of an I-shaped wheel, comprising a chassis (1), a mounting seat (2), a speed reduction frequency modulation motor (3), a bearing seat (4), a rotating shaft (5), a turntable seat (6), a winding drum body (7), a fixing member (8), a fixing bolt (9), a fixing groove (10), a profile (11), a pulley (12), a rotating shaft (13), a bracket (14), a fixing platform (15), a controller (16), a warning light (17), a control button (18) and a display screen (19), characterized in that: The mounting seat (2) is fixedly arranged on the top of the chassis (1), the speed reduction frequency modulation motor (3) is fixedly arranged on the top of the mounting seat (2), the bearing seat (4) is fixedly arranged on one side of the speed reduction frequency modulation motor (3), the rotating shaft (5) is fixedly arranged on one end of the bearing seat (4), the turntable seat (6) is fixedly arranged on one end of the rotating shaft (5), the reel body (7) is fixedly arranged on one side of the turntable seat (6), and the fixing member (8) is fixedly arranged on the reel body (7).

2. The device for forming and rolling the outer ring end plate of an I-shaped wheel according to claim 1, characterized in that: The fixing bolts (9) are fixedly arranged at both ends of the fixing member (8), and the fixing groove (10) is opened in the middle of the fixing member (8).

3. The device for forming and rolling the outer ring end plate of an I-shaped wheel according to claim 2, characterized in that: The profile (11) is movably arranged on the top of the pulley (12), and the rotating shaft (13) is fixedly arranged on both sides of the pulley (12).

4. The device for forming and rolling the outer ring end plate of an I-shaped wheel according to claim 3, characterized in that: The bracket (14) is fixedly arranged at the bottom of the rotating shaft (13), and the fixing platform (15) is fixedly arranged at the bottom of the bracket (14).

5. The device for forming and rolling the outer ring end plate of an I-shaped wheel according to claim 4, characterized in that: One side of the fixing platform (15) is fixedly arranged on the chassis (1), and the controller (16) is fixedly arranged on one side of the bottom of the chassis (1).

6. The device for forming and rolling the outer ring end plate of an I-shaped wheel according to claim 5, characterized in that: The warning light (17) is fixedly arranged on the controller (16), the control button (18) is fixedly arranged on the controller (16), and the display screen (19) is fixedly arranged on the controller (16).

7. The device for forming and rolling the outer ring end plate of an I-shaped wheel according to claim 6, characterized in that: The display screen (19) is an LED type display screen, and the controller (16) is electrically connected to the chassis (1).

Citation Information

Patent Citations

  • Spool shaper

    CN201807633U