Automatic punching device for bearing ring
By designing the automatic punching and cutting device of the bearing ring, the automatic secondary processing of the outer ring of the bearing is realized, solving the problem of frequent manual operations in traditional methods and improving processing efficiency.
Patent Information
- Application Number
- CN202421506050.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-06-28
AI Technical Summary
After secondary stamping of the traditional bearing outer ring blast material, no through holes has been formed, and further stamping and cutting processing is required, resulting in frequent manual operations and low efficiency.
An automatic punching and cutting device for bearing rings is designed, including feed tracks, die loading device, stamping machine and cutting device to realize automatic loading, punching and cutting, and reduce manual operation.
Automatic secondary processing of bearing rings is realized, significantly reducing manual operation and improving processing efficiency.
Smart Images

Figure CN222790344U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to bearing ring manufacturing equipment, in particular to an automatic punching device for a bearing ring. Background Art
[0002] The specific production process of bearings includes: raw materials, inner and outer ring processing, steel ball or roller processing, cage processing (stamping or solid), bearing assembly, and finished bearings. The traditional ring processing process varies depending on the raw materials or blank forms. The entire inner and outer ring processing process is: bar or tube material (some bar materials need to be forged and annealed, normalized), turning, heat treatment, grinding, lapping or polishing, final inspection of parts, rust prevention, and storage. The outer ring blank of the bearing stamped out of sheet material is stamped twice after the stamping process. Figure 4 The image shown by number a in the middle. One end surface maintains the plate's form and lacks the through-holes typically found on shaft-side outer rings. Therefore, further stamping and blanking are required. Summary of the Invention
[0003] The utility model discloses an automatic bearing ring punching device designed for further processing of bearing outer ring blanks, which integrates automatic loading, punching and unloading.
[0004] An automatic punching device for a bearing ring comprises a feeding track, a lower die feeding device, a punching machine, and a blanking device;
[0005] The lower die loading device includes: a first cylinder, a first push plate, a base plate, and a limit plate; the movable end of the first cylinder drives the first push plate;
[0006] The limiting plate is in an inverted L-shape and is symmetrically arranged on the top surface of the base plate about the central axis of the short side of the base plate. The cross section of the base plate is combined with the base plate to form a C-shaped track;
[0007] The first push plate is inserted into the C-shaped track;
[0008] An opening is provided in the middle section of the limiting plate on one side, and the opening is connected to the feed track;
[0009] A lower die mounting hole is provided on the base plate, the base plate is arranged on the lower die bed of the punching machine, and the lower die used by the punching machine is arranged in the lower die mounting hole;
[0010] A limit block is provided on the top surface of the base plate, and the position of the limit block matches the mounting hole of the lower die;
[0011] The movable end of the blanking device matches the position of the lower die mounting hole;
[0012] The unloading device includes: a second cylinder and a second push plate, wherein the movable end of the second cylinder drives the second push plate;
[0013] The movable axis of the second push plate is perpendicular to the movable axis of the first push plate in the horizontal plane;
[0014] The movable surface of the second push plate covers the lower die mounting hole.
[0015] The feed track is U-shaped and the top is covered with a blocking plate;
[0016] The angle between the conveying axis of the feed track and the horizontal plane is greater than 40°;
[0017] The blocking plate extends toward the upper side of the C-shaped track;
[0018] The extended length is greater than or equal to 1.5 times the diameter of the machined bearing ring.
[0019] A triangular groove is provided on the short side of the first push plate inserted into the C-shaped track;
[0020] The second push plate is in a right-angled rectangle on the horizontal plane, wherein the short side of the right angle is fixedly connected to the second cylinder; a triangular groove is opened on the oblique side, and the longer of the long sides is adjacent to the C-shaped track;
[0021] The top surface of the second push plate is covered with an anti-jump board, which is used to stabilize the product during unloading after processing. The length of the anti-jump board is greater than or equal to 1.1 times the diameter of the processed bearing ring.
[0022] The adjacent sides of the limiting block and the second push plate are arcs, and the center of the arc overlaps with the center of the lower die mounting hole.
[0023] The beneficial effect of the utility model is that the secondary-processed bearing ring can be processed automatically, reducing manual operations. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 Assembly drawing of lower die loading device;
[0025] Figure 2 Assembly drawing of the lower die loading device from the second perspective;
[0026] Figure 3 Assembly drawing of feed track and lower die loading device;
[0027] Figure 4 Product image of the bearing outer ring blank after two stampings;
[0028] In the figure: a. Bearing outer ring blank, 1. Base plate, 2. Right limit plate, 3. Left limit plate, 4. First push plate, 5. Second push plate, 6. Limit block, 7. Lower die mounting hole, 8. Anti-jump plate, 9. Feed track, 10. Blocking plate. DETAILED DESCRIPTION
[0029] The technical solution of the present invention will be further described below with reference to specific embodiments and in conjunction with the accompanying drawings. Example
[0030] like Figure 1 、 Figure 2 and Figure 3 As shown, the automatic punching device for bearing rings comprises a feeding track, a lower die loading device, a punching machine, and a blanking device;
[0031] The lower die loading device includes: a first cylinder, a first push plate, a base plate 1, and a limit plate; the movable end of the first cylinder drives the first push plate 4;
[0032] The limit plate is in an inverted L shape, with three pieces in total, one left limit plate 3 and two right limit plates 2 (in Figure 1 and Figure 2 A large block is made up of several small blocks, or Figure 3 The track is composed of large pieces of material), the limit plate and the base plate are combined into a C-shaped track;
[0033] The first push plate is inserted into the C-shaped track;
[0034] An opening is provided in the middle section of the limiting plate on one side, and the opening is connected to the feed track;
[0035] A lower die mounting hole 7 is provided on the base plate, the base plate is provided on the lower die bed of the punching machine, and the lower die used by the punching machine is provided in the lower die mounting hole;
[0036] A limit block is provided on the top surface of the base plate, and the position of the limit block 6 matches the mounting hole of the lower die;
[0037] The movable end of the blanking device matches the position of the lower die mounting hole;
[0038] The unloading device comprises: a second cylinder and a second push plate 5, wherein the movable end of the second cylinder drives the second push plate;
[0039] The movable axis of the second push plate is perpendicular to the movable axis of the first push plate in the horizontal plane;
[0040] The movable surface of the second push plate covers the lower die mounting hole.
[0041] The feeding track 9 is U-shaped and the top is covered with a blocking plate 10; Figure 3 As can be seen in the figure, the blocking plate 10 is fixedly connected to the feed track 9 through the bracket;
[0042] The angle between the conveying axis of the feed track and the horizontal plane is greater than 40°;
[0043] The blocking plate extends toward the upper side of the C-shaped track;
[0044] The extended length is equal to or greater than 1.5 times the processed bearing ring ( Figure 3The diameter of the bearing outer ring blank marked with a).
[0045] A triangular groove is provided on the short side of the first push plate inserted into the C-shaped track;
[0046] The second push plate is in a right-angled rectangle on the horizontal plane, wherein the short side of the right angle is fixedly connected to the second cylinder; a triangular groove is opened on the oblique side, and the longer of the long sides is adjacent to the C-shaped track;
[0047] The top surface of the second push plate is covered with an anti-jump board 8, which is used to stabilize the processed product when it is unloaded. The length of the anti-jump board is greater than or equal to 1.1 times the diameter of the processed bearing ring.
[0048] The adjacent sides of the limiting block and the second push plate are arcs, and the center of the arc overlaps with the center of the lower die mounting hole.
[0049] The above description of the disclosed embodiments is intended to enable one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not limited to the embodiments shown herein but is intended to conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A bearing ring automatic punching device, characterized in that: It includes a feeding track, a lower die loading device, a punching machine, and a unloading device; The lower die loading device comprises: a first cylinder, a first push plate, a base plate, and a limit plate; the movable end of the first cylinder drives the first push plate; The limiting plate is in an inverted L shape, and is symmetrically arranged on the top surface of the base plate about the central axis of the short side of the base plate, and is combined with the base plate to form a C-shaped track; The first push plate is inserted into the C-shaped track; An opening is provided in the middle section of the limiting plate on one side, and the opening is connected to the feeding track; A lower die mounting hole is arranged on the base plate, the base plate is arranged on the lower die bed of the punching machine, and the lower die used by the punching machine is arranged in the lower die mounting hole; A limit block is arranged on the top surface of the base plate, and the position of the limit block matches the mounting hole of the lower die; The movable end of the material removal device matches the position of the lower die mounting hole; The unloading device comprises: a second cylinder and a second push plate, wherein the movable end of the second cylinder drives the second push plate; The movable axis of the second push plate is perpendicular to the movable axis of the first push plate in the horizontal plane; The movable surface of the second push plate covers the lower die mounting hole.
2. The automatic punching device for a bearing ring according to claim 1, characterized in that: The feed track is U-shaped and covered with a blocking plate on the top; The angle between the feeding track conveying axis and the horizontal plane is greater than 40°; The blocking plate extends toward the upper side of the C-shaped track; The extended length is greater than or equal to 1.5 times the diameter of the machined bearing ring.
3. The automatic punching device for a bearing ring according to claim 1, characterized in that: A triangular groove is provided on the short side of the first push plate inserted into the C-shaped track; The second push plate is in a right-angled rectangle on the horizontal plane, wherein the short right-angled side is fixedly connected to the second cylinder; a triangular groove is provided on the oblique side, and the longer of the long sides is adjacent to the C-shaped track; The top surface of the second push plate is covered with an anti-jumping plate, which is used to stabilize the unloading of processed products. The length of the anti-jumping plate is greater than or equal to 1.1 times the diameter of the processed bearing ring.
4. The automatic punching device for a bearing ring according to claim 1, characterized in that: The adjacent sides of the limiting block and the second push plate are arcs, and the center of the arc overlaps with the center of the lower die mounting hole.