Punching feeding and discharging device for photovoltaic support manufacturing
By designing a punching loading and unloading device for photovoltaic bracket manufacturing including inclined guide plates, conveying components and moving components, the problems of incoherence and mixed loading and unloading of steel pipes in the prior art are solved, and rapid and continuous loading and directional loading are achieved, and the sorting process is simplified.
Patent Information
- Application Number
- CN202421626823.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-10
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-10
AI Technical Summary
When the existing punching and unloading device for photovoltaic bracket manufacturing is loading and unloading steel pipes, it is difficult to ensure consistency, resulting in a decrease in the loading speed. The punched steel pipes are easily mixed with the steel pipes to be processed and difficult to sort.
A device including a base, an inclined guide plate, a conveying assembly and a moving assembly is designed. The moving assembly and an electromagnet are driven by a screw to realize the automatic loading and dragging of the steel pipe. The combination of the inclined guide plate and the conveying assembly is used to realize the directional unloading of the steel pipe to avoid mixing.
The rapid and continuous loading of steel pipes is achieved, ensuring the consistency of loading, and preventing the mixing of steel pipes through directional downs, simplifying the sorting work of staff.
Smart Images

Figure CN222790354U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photovoltaic equipment manufacturing, in particular to a punching loading and unloading device for photovoltaic bracket manufacturing. Background Art
[0002] Photovoltaic bracket is a structural system used to install and support photovoltaic modules. The main function of photovoltaic bracket is to fix solar photovoltaic modules so that they can face the sun correctly and maximize the capture of solar energy. It can not only provide stable support, but also adjust the angle of photovoltaic modules to ensure that they get the best solar radiation. Photovoltaic brackets are usually made of corrosion-resistant materials such as steel, aluminum alloy or stainless steel to adapt to harsh outdoor environments.
[0003] Its application number "202022693355.7" discloses a "punching and loading and unloading device for photovoltaic bracket production", which "includes a frame, a workbench is provided on the frame, a slider is connected to the frame above the workbench through a guide rail, a ball bowl is provided on the slider, the ball bowl contacts a ball head screw, the upper end of the ball head screw is connected to the crankshaft through a connecting rod bearing, a large gear is connected to one end of the crankshaft, the large gear is meshed with a small gear, a transmission shaft is provided on one side of the small gear, the transmission shaft passes through both ends of the frame and is rotatably connected to the frame, a flywheel is connected to the end of the transmission shaft facing away from the small gear, and the flywheel is connected to a driving motor". In the utility model, the clamping cylinder and the clamping device cooperate with each other to realize the pushing, clamping and unloading operations of the steel pipe, so as to ensure the automatic loading and unloading of the steel pipe, facilitate the punching operation of the press, thereby reducing the labor intensity and risk of the staff and improving the production efficiency of punching.
[0004] However, the above method still has the following defects: the loading and unloading of steel pipes can be achieved by clamping the steel pipes and pushing them, but the loading and unloading activities of the steel pipes need to be carried out in the same direction, which makes it difficult to ensure the continuity of loading and unloading, reduces the loading speed of the steel pipes, and the punched steel pipes are easily mixed with the steel pipes to be processed, which is inconvenient for the staff to sort. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides a punching loading and unloading device for photovoltaic bracket manufacturing, which has the advantages of being able to load and unload materials in different directions and having a fast loading speed, thereby solving the problems raised by the above-mentioned background technology.
[0006] The utility model provides the following technical solutions: a punching loading and unloading device for manufacturing photovoltaic brackets, comprising a base and a frame, an inclined material guide plate is provided inside the base, supports are provided on both sides of the top of the base, a conveying assembly is provided inside the support, a motor for driving the conveying assembly to rotate is provided on one side of the support, the bottom end of the frame is fixedly connected to the top of the support, a moving assembly is slidably connected to the top of the frame, a screw rod for driving the moving assembly is provided on the top of the frame, a cylinder is provided at the bottom of the moving assembly, the telescopic rod of the cylinder is connected to a lifting plate, and an electromagnet is provided at the bottom of the lifting plate.
[0007] As a preferred technical solution of the utility model, one side of the inclined material guide plate is fixedly connected to the inner wall of one side of the base, the other side of the inclined material guide plate is fixedly connected to the inner wall of one side of the bottom end of the base, a baffle is fixedly provided at the top end of the inclined material guide plate, a support plate is fixedly provided on one side of the top end of the baffle, the top end of the support plate is fixedly connected to the bottom end of one of the supports, and the top end of the base is fixedly connected to the bottom end of the other support.
[0008] As a preferred technical solution of the utility model, the conveying assembly includes a rectangular frame, a plurality of rollers are rotatably connected inside the rectangular frame, one side of the rectangular frame is rotatably connected to the inner wall of one side of the support through a rotating shaft, the output shaft of motor one is connected to one end of the rotating shaft, and the other side of the rectangular frame is rotatably connected to the inner wall of the other side of the support through a supporting shaft.
[0009] As an optimal technical solution of the utility model,: support plates are fixedly provided on the tops of both sides of the frame, and the two ends of the screw rod are rotatably connected to the middle parts of one side of the two support plates respectively, and a second motor is fixedly installed in the middle part of the other side of one of the support plates, and the output shaft of the second motor is connected to one end of the screw rod.
[0010] As a preferred technical solution of the utility model, the moving component includes a slide plate and a hanger, a threaded sleeve is fixedly provided in the middle of the slide plate, the threaded sleeve is threadedly connected to the screw rod, a hanger is fixedly provided in the middle of the bottom end of the slide plate, and the cylinder is fixedly connected to the bottom of the hanger.
[0011] As a preferred technical solution of the utility model, support blocks are fixedly provided at the middle of both sides of the slide, support rails are fixedly provided at the inner walls of the tops of both sides of the frame, and the support blocks are slidably connected to the support rails.
[0012] As a preferred technical solution of the utility model, two rod sleeves are fixedly provided at the bottom of the hanger, and guide rods are fixedly provided on both sides of the top of the lifting plate, and the guide rods are slidably connected to the rod sleeves.
[0013] As a preferred technical solution of the utility model, a mounting plate is fixedly provided on one side of the electromagnet, and the top end of the mounting plate is fixedly connected to the bottom end of the lifting plate through a reinforcing plate.
[0014] Compared with the prior art, the utility model has the following beneficial effects:
[0015] 1. The moving assembly is driven by a screw rod to make the steel pipe slide on the conveying assembly, so that the steel pipe can be loaded. The electromagnet can adsorb the steel pipe and drag it back, so that the punched steel pipe can be moved above the inclined guide plate. The conveying assembly is driven by a motor, so that the two conveying assemblies can be adjusted to a vertically parallel state. The steel pipe can fall from the gap between the two conveying assemblies to the inclined guide plate, which is convenient for unloading. There is no need to load and unload it in the same direction, which can ensure the continuity of steel pipe loading and improve the loading speed.
[0016] 2. The steel pipes after punching can be directional fed by tilting the guide plate, which can prevent the steel pipes after punching from mixing with the steel pipes to be processed, making it easier for the workers to sort them. The electromagnet is lifted by the cylinder, which increases the operating space and facilitates the horizontal feeding of the steel pipes. The electromagnet is driven down by the cylinder to be at the same level as the steel pipe, thus realizing the feeding of the steel pipes. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is one of the structural diagrams of the utility model;
[0018] Figure 2 This is the second structural diagram of the utility model;
[0019] Figure 3 It is a schematic diagram of the explosion structure of the utility model;
[0020] Figure 4 It is a structural schematic diagram of the conveying assembly of the utility model;
[0021] Figure 5 It is a structural schematic diagram of the screw rod of the utility model;
[0022] Figure 6 It is a structural schematic diagram of the mobile component of the utility model.
[0023] In the figure: 1. base; 2. inclined guide plate; 3. baffle; 4. support plate; 5. frame; 6. support; 7. conveying assembly; 701. rectangular frame; 702. roller; 703. rotating shaft; 704. supporting shaft; 8. motor 1; 9. support plate; 10. motor 2; 11. supporting rail; 12. screw rod; 13. moving assembly; 1301. slide plate; 1302. threaded sleeve; 1303. support block; 1304. hanger; 1305. rod sleeve; 14. cylinder; 15. lifting plate; 16. mounting plate; 17. electromagnet; 18. reinforcement plate; 19. guide rod. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figures 1 to 6 The punching loading and unloading device for manufacturing photovoltaic brackets includes a base 1 and a frame 5. The base 1 is provided with an inclined material guide plate 2 inside. Both sides of the top of the base 1 are provided with supports 6. A conveying component 7 is provided inside the support 6. The steel pipe can be supported by the conveying component 7. One side of the support 6 is provided with a motor 8 for driving the conveying component 7 to rotate. The bottom end of the frame 5 is fixedly connected to the top of the support 6. The top of the frame 5 is slidably connected with a moving component 13. The top of the frame 5 is provided with a screw rod 12 for driving the moving component 13. The moving component A cylinder 14 is provided at the bottom of 13, and a telescopic rod of the cylinder 14 is connected to a lifting plate 15. An electromagnet 17 is provided at the bottom of the lifting plate 15. The electromagnet 17 is driven by the cylinder 14 to be at the same level as the steel pipe. The moving assembly 13 is driven by the screw rod 12, and the electromagnet 17 can push the steel pipe to move, so that the steel pipe can be loaded. By controlling the electromagnet 17 to be energized and full of magnetism, the electromagnet 17 can absorb the steel pipe, so that the steel pipe can be dragged back, so that the punched steel pipe can be moved to the top of the inclined guide plate 2;
[0026] In this embodiment, preferably, the conveying assembly 7 includes a rectangular frame 701, and a plurality of rollers 702 are rotatably connected inside the rectangular frame 701. One side of the rectangular frame 701 is rotatably connected to the inner wall of one side of the support 6 through a rotating shaft 703. The output shaft of a motor 8 is connected to one end of the rotating shaft 703. The other side of the rectangular frame 701 is rotatably connected to the inner wall of the other side of the support 6 through a supporting shaft 704. The rectangular frame 701 can be supported by the rotating shaft 703 and the supporting shaft 704, so that the angle adjustment of the rectangular frame 701 can be ensured. The rectangular frame 701 is driven to rotate by the motor 8, so that the angle of the roller 702 can be adjusted.
[0027] In this embodiment, preferably, the moving assembly 13 includes a slide plate 1301 and a hanger 1304, a threaded sleeve 1302 is fixedly provided in the middle of the slide plate 1301, the threaded sleeve 1302 is threadedly connected to the screw rod 12, a hanger 1304 is fixedly provided in the middle of the bottom end of the slide plate 1301, the cylinder 14 is fixedly connected to the bottom of the hanger 1304, support blocks 1303 are fixedly provided in the middle of both sides of the slide plate 1301, support rails 11 are fixedly provided on the inner walls of the tops of both sides of the frame 5, the support blocks 1303 are slidably connected to the support rails 11, and the hanger 13 Two rod sleeves 1305 are fixedly provided at the bottom of 04, and guide rods 19 are fixedly provided on both sides of the top of the lifting plate 15. The guide rods 19 are slidably connected with the rod sleeves 1305. The rotational motion of the screw rod 12 can be converted into the linear motion of the slide plate 1301 through the threaded sleeve 1302. The slide plate 1301 can drive the hanger 1304 to move horizontally, and the hanger 1304 can drive the cylinder 14 to move horizontally. The slide plate 1301 can be supported and guided by the support block 1303 and the support rail 11, which can ensure the stability and position accuracy of the slide plate 1301.
[0028] In this embodiment, preferably, one side of the inclined material guide plate 2 is fixedly connected to the inner wall of one side of the base 1, and the other side of the inclined material guide plate 2 is fixedly connected to the inner wall of one side of the bottom end of the base 1. A baffle plate 3 is fixedly provided on the top of the inclined material guide plate 2, and a support plate 4 is fixedly provided on one side of the top of the baffle plate 3. The top of the support plate 4 is fixedly connected to the bottom end of one of the supports 6, and the top of the base 1 is fixedly connected to the bottom end of the other support 6. The baffle plate 3 can prevent the steel pipe from deflecting, and the support plate 4 and the base 1 can support the two supports 6.
[0029] In this embodiment, preferably, the tops of both sides of the frame 5 are fixed with support plates 9, and the two ends of the screw rod 12 are rotatably connected to the middle of one side of the two support plates 9, and the middle of the other side of one of the support plates 9 is fixedly installed with a motor 2 10, and the output shaft of the motor 2 10 is connected to one end of the screw rod 12. The support plates 9 can support the screw rod 12 and the motor 2 10, and the motor 2 10 can drive the screw rod 12 to rotate;
[0030] In this embodiment, preferably, a mounting plate 16 is fixedly provided on one side of the electromagnet 17, and the top of the mounting plate 16 is fixedly connected to the bottom end of the lifting plate 15 through a reinforcing plate 18. The electromagnet 17 can be disassembled and assembled through the mounting plate 16, and the firmness and deformation resistance of the mounting plate 16 can be improved through the reinforcing plate 18.
[0031] When in use, firstly, the height of the lifting plate 15 is raised by the cylinder 14, and the guide rod 19 can guide the lifting plate 15 to prevent it from tilting. The lifting plate 15 can raise the height of the electromagnet 17, and then the steel pipe is pushed horizontally to between the two conveying components 7, and then the electromagnet 17 is driven down by the cylinder 14 to make it and the steel pipe be in the same horizontal plane, and then the lead screw 12 is driven by the motor 2 10, and the lead screw 12 converts the rotational motion into the linear motion of the slide plate 1301 through the threaded sleeve 1302 of the moving component 13, and the slide plate 1301 can drive the hanger 1304 to move horizontally, and the hanger 1304 can drive the cylinder 14 to move horizontally, and the electromagnet 17 can push the steel pipe horizontally, and the steel pipe can slide on the roller 702 of the conveying component 7, so that the steel pipe can be loaded;
[0032] After the steel pipe is punched by the punching machine, the staff controls the electromagnet 17 to energize and make it full of magnetism. The electromagnet 17 can absorb the steel pipe, and then reversely drive the screw rod 12 through the motor 2 10 to make the slide plate 1301 move in the opposite direction. The electromagnet 17 can realize the back dragging of the steel pipe. After the punched steel pipe is moved to the top of the inclined guide plate 2, the rectangular frame 701 of the conveying assembly 7 is driven to rotate by the motor 1 8 to adjust its angle. When the two rectangular frames 701 are adjusted to a vertically parallel state, the steel pipe can fall from the gap between the rollers 702 to the inclined guide plate 2. The inclined guide plate 2 can directional discharge the punched steel pipe to prevent the punched steel pipe from mixing with the steel pipe to be processed. After the slide plate 1301 is reset, the staff again lifts the height of the electromagnet 17 through the cylinder 14 to continuously load the steel pipe.
[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A punching and loading and unloading device for manufacturing photovoltaic brackets, comprising a base (1) and a frame (5), characterized in that: An inclined material guide plate (2) is provided inside the base (1), supports (6) are provided on both sides of the top of the base (1), a conveying assembly (7) is provided inside the support (6), a motor (8) for driving the conveying assembly (7) to rotate is provided on one side of the support (6), the bottom end of the frame (5) is fixedly connected to the top of the support (6), a moving assembly (13) is slidably connected to the top of the frame (5), a screw rod (12) for driving the moving assembly (13) is provided on the top of the frame (5), a cylinder (14) is provided at the bottom of the moving assembly (13), a telescopic rod of the cylinder (14) is connected to a lifting plate (15), and an electromagnet (17) is provided at the bottom of the lifting plate (15).
2. The punching and loading and unloading device for photovoltaic bracket manufacturing according to claim 1 is characterized in that: One side of the inclined material guide plate (2) is fixedly connected to the inner wall of one side of the base (1), and the other side of the inclined material guide plate (2) is fixedly connected to the inner wall of one side of the bottom end of the base (1). A baffle plate (3) is fixedly provided at the top end of the inclined material guide plate (2), and a support plate (4) is fixedly provided at one side of the top end of the baffle plate (3). The top end of the support plate (4) is fixedly connected to the bottom end of one of the supports (6), and the top end of the base (1) is fixedly connected to the bottom end of the other support (6).
3. The punching and loading and unloading device for photovoltaic bracket manufacturing according to claim 1 is characterized in that: The conveying assembly (7) comprises a rectangular frame (701), a plurality of rollers (702) are rotatably connected inside the rectangular frame (701), one side of the rectangular frame (701) is rotatably connected to the inner wall of one side of the support (6) via a rotating shaft (703), the output shaft of the motor (8) is connected to one end of the rotating shaft (703), and the other side of the rectangular frame (701) is rotatably connected to the inner wall of the other side of the support (6) via a supporting shaft (704).
4. The punching and loading and unloading device for photovoltaic bracket manufacturing according to claim 1 is characterized in that: A support plate (9) is fixedly provided at the top of both sides of the frame (5), and the two ends of the screw rod (12) are rotatably connected to the middle part of one side of the two support plates (9), respectively; a second motor (10) is fixedly installed at the middle part of the other side of one of the support plates (9), and the output shaft of the second motor (10) is connected to one end of the screw rod (12).
5. The punching and loading and unloading device for photovoltaic bracket manufacturing according to claim 1 is characterized in that: The moving assembly (13) comprises a slide plate (1301) and a hanger (1304); a threaded sleeve (1302) is fixedly provided in the middle of the slide plate (1301); the threaded sleeve (1302) is threadedly connected to the screw rod (12); a hanger (1304) is fixedly provided in the middle of the bottom end of the slide plate (1301); and the cylinder (14) is fixedly connected to the bottom of the hanger (1304).
6. The punching and loading and unloading device for photovoltaic bracket manufacturing according to claim 5 is characterized in that: Support blocks (1303) are fixedly provided in the middle of both sides of the slide plate (1301), and support rails (11) are fixedly provided on the inner walls of the tops of both sides of the frame (5), and the support blocks (1303) are slidably connected to the support rails (11).
7. The punching and loading and unloading device for photovoltaic bracket manufacturing according to claim 5 is characterized in that: Two rod sleeves (1305) are fixedly provided at the bottom of the hanger (1304), and guide rods (19) are fixedly provided on both sides of the top of the lifting plate (15), and the guide rods (19) are slidably connected to the rod sleeves (1305).
8. The punching and loading and unloading device for photovoltaic bracket manufacturing according to claim 1 is characterized in that: A mounting plate (16) is fixedly provided on one side of the electromagnet (17), and the top end of the mounting plate (16) is fixedly connected to the bottom end of the lifting plate (15) via a reinforcing plate (18).
Citation Information
Patent Citations
Punching feeding and discharging device for photovoltaic support production
CN214133666U
Cited By
A punching and unloading device for manufacturing photovoltaic brackets
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