Die-casting die structure without sprue bush

By using an integrated spray preventer to replace the soup cover in the die-casting mold structure, the problems of short life, high replacement cost and water leakage of soup cover are solved, and the mold life is extended, cost saving and abnormality reduction are achieved.

CN222790593UActive Publication Date: 2025-04-25HEBI GENGDE ELECTRONICS CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421732640.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-22
Publication Date
2025-04-25
Estimated Expiration
2034-07-22

AI Technical Summary

Technical Problem

In the existing die-casting mold structure, the soup mouth sleeve is cracked and worn by the frequent high-frequency pressing action and aluminum liquid impact, and cannot be used, and the replacement cost is high. The structural limitations lead to down spraying problems and the small layout space of the cooling waterway, which is prone to water leakage problems.

Method used

A die-cast mold structure without soup mouth sleeve is designed, and an integrated spray-proof plate is used instead of the traditional two-piece structure of soup mouth sleeve and spray-proof plate. The spray-proof plate is combined with the shunt cone to realize the function of the soup mouth sleeve, and directly connect the shunt cone in the inner hole of the feed pipe punch.

Benefits of technology

It realizes that there is no need to replace the soup cover during the mold life period, saves mold costs, reduces the abnormality rate of the mold, and solves problems such as short life of the soup cover, high preparation costs, punch jams and water leakage.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222790593U_ABST
    Figure CN222790593U_ABST
Patent Text Reader

Abstract

The die-casting die structure comprises a female die plate, an integrated blowout prevention plate, a sprue spreader and a material pipe, the inner side and the outer side of the female die plate are correspondingly provided with a blowout prevention plate installation groove and a material pipe butt joint opening, the integrated blowout prevention plate is installed in the blowout prevention plate installation groove, the sprue spreader is connected in a center hole of the integrated blowout prevention plate, and the material pipe butt joint opening is connected with the sprue spreader. A material pipe is installed in the material pipe butt joint opening, the end of the material pipe penetrates through the material pipe butt joint opening to be tightly attached to the integrated blowout prevention plate, and an inner hole of a punch of the material pipe directly faces the corresponding sprue spreader. According to the utility model, the original two-piece structure of the soup opening sleeve and the blowout prevention plate is changed into an integrated blowout prevention plate combined structure, and the blowout prevention plate is matched with the splitter, so that the function of the soup opening sleeve is realized; the integrated blowout prevention plate structure without the sprue sleeve is adopted, the sprue sleeve does not need to be replaced within the service life of the die, the die cost is saved, manufacturing is easy, the abnormal rate of the die is reduced, and the problems that a sprue sleeve of a traditional structure is short in service life, high in spare part cost, prone to punch clamping and water leakage and the like are solved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of die casting moulds, in particular to a die casting mould structure without a soup mouth sleeve. Background Art

[0002] like Figure 1-Figure 4 As shown, the existing sleeve die-casting mold structure includes a sleeve 1, a mother template 2, a blowout plate 3 and a diverter cone 4. The blowout plate and the sleeve are inlaid on the inner and outer sides of the mother template respectively. The center hole of the blowout plate is connected to the sleeve. The sleeve is connected to the material pipe, and the material pipe is connected to the diverter cone through the sleeve. Due to the sleeve connecting to the material pipe, the high-frequency injection action of the material pipe output and the impact of the aluminum liquid on the sleeve, after 30,000 to 50,000 times of use, the sleeve will be cracked, the inner wall is worn, and the clearance between the punch of the material pipe increases and it cannot be used. A new sleeve needs to be made and replaced, which is expensive. In addition, due to the structural limitations of the sleeve, the matching area with the sealing surface of the diverter cone is small, and the problem of downward spraying is prone to affect production. At the same time, the layout space of the cooling water channel on the sleeve is relatively small, which is not easy to process and has frequent cracking and leakage problems. Utility Model Content

[0003] In order to solve the above technical problems, the utility model designs a die-casting mold structure without a soup mouth sleeve.

[0004] The utility model adopts the following technical solutions:

[0005] A die-casting mold structure without a soup sleeve comprises a mother template, an integrated blowout preventer, a diverter cone and a material pipe, wherein a blowout preventer installation groove and a material pipe docking interface are correspondingly arranged on inner and outer sides of the mother template, an integrated blowout preventer is installed in the blowout preventer installation groove, a diverter cone is connected in a center hole of the integrated blowout preventer, a material pipe is installed in the material pipe docking interface, an end of the material pipe passes through the material pipe docking interface and is tightly attached to the integrated blowout preventer, and an inner hole of a punch of the material pipe is directly docked with the diverter cone.

[0006] Preferably, a cooling water channel is provided on the integrated blowout prevention plate.

[0007] Preferably, the material pipe is plugged into the material pipe docking port.

[0008] Preferably, the inner diameter of the center hole of the integrated blowout preventer is 3-5 mm larger than the inner diameter of the punch.

[0009] The beneficial effects of the utility model are as follows: the utility model changes the original two-piece structure of the soup mouth sleeve and the blowout prevention plate into an integrated blowout prevention plate combined structure, and the blowout prevention plate cooperates with the diverter to realize the function of the soup mouth sleeve; the soup mouth sleeve-free integrated blowout prevention plate structure is adopted, and the soup mouth sleeve does not need to be replaced during the life of the mold, which saves mold costs and is simple to make, reduces the mold abnormality rate, and solves the problems of short life of the soup mouth sleeve of the traditional structure, high spare parts cost, punch jamming, soup mouth sleeve leakage, etc. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 It is an exploded view of the existing die-casting mold structure;

[0011] Figure 2 It is a stereogram of the existing die-casting mold structure;

[0012] Figure 3 It is a left side view of the utility model;

[0013] Figure 4 yes Figure 3 A cross-sectional view in the AA direction;

[0014] Figure 5 It is an exploded diagram of the utility model;

[0015] Figure 6 It is a stereogram of the utility model;

[0016] Figure 7 It is a left side view of the utility model;

[0017] Figure 8 yes Figure 7 A cross-sectional view in the BB direction;

[0018] In the figure: 1. soup mouth sleeve, 2. mother template, 3. blowout prevention plate, 4. diverter cone, 5. material pipe, 6. integrated blowout prevention plate, 7. cooling water channel. DETAILED DESCRIPTION

[0019] The technical solution of the present invention is further described in detail below through specific embodiments and in conjunction with the accompanying drawings:

[0020] Example: Figure 5-Figure 8 As shown, a die-casting mold structure without a soup sleeve includes a mother template 2, an integrated blowout preventer 6, a diverter cone 4 and a material pipe 5. The blowout preventer installation groove and the material pipe docking interface are correspondingly arranged on the inner and outer sides of the mother template. The integrated blowout preventer is installed in the blowout preventer installation groove. The diverter cone is connected in the center hole of the integrated blowout preventer. The material pipe is installed in the material pipe docking interface. The end of the material pipe passes through the material pipe docking interface and is tightly attached to the integrated blowout preventer. The inner hole of the punch of the material pipe is directly opposite to the corresponding diverter cone.

[0021] The integrated anti-spray plate is provided with a cooling water channel 7. The material pipe and the material pipe docking interface are plugged in cooperation.

[0022] The inner diameter of the center hole of the integrated blowout preventer is 3-5mm larger than the inner diameter of the punch.

[0023] The utility model changes the original two-piece structure of the soup mouth sleeve and the anti-blowout plate into an integrated anti-blowout plate combined structure. The anti-blowout plate cooperates with the diverter to realize the function of the soup mouth sleeve. The integrated anti-blowout plate structure without the soup mouth sleeve is adopted. There is no need to replace the soup mouth sleeve during the life of the mold, which saves mold cost and is simple to make, reduces the mold abnormality rate, and solves the problems of short life of the soup mouth sleeve of the traditional structure, high spare parts cost, punch jamming, soup mouth sleeve leakage, etc.

[0024] The above-described embodiment is only a preferred solution of the present invention and does not limit the present invention in any form. There are other variations and modifications without exceeding the technical solution described in the claims.

Claims

1. A die-casting mold structure without a soup mouth sleeve, characterized in that: It includes a mother template, an integrated blowout preventer, a diverter cone and a material pipe. The blowout preventer installation groove and the material pipe docking interface are correspondingly arranged on the inner and outer sides of the mother template. The integrated blowout preventer is installed in the blowout preventer installation groove. The diverter cone is connected in the center hole of the integrated blowout preventer. The material pipe is installed in the material pipe docking interface. The end of the material pipe passes through the material pipe docking interface and is tightly attached to the integrated blowout preventer. The inner hole of the punch of the material pipe is directly connected to the diverter cone.

2. The die-casting mold structure without a soup mouthpiece according to claim 1 is characterized in that: A cooling water channel is provided on the integrated spray-out prevention plate.

3. The die-casting mold structure without a soup mouthpiece according to claim 1 is characterized in that: The material pipe is plugged into the material pipe docking port.

4. The die-casting mold structure without a soup mouthpiece according to claim 1 is characterized in that: The inner diameter of the center hole of the integrated anti-spray plate is 3-5 mm larger than the inner diameter of the punch.