Casting molding device for zinc processing production

By setting up a linkage mechanism in the casting molding device for zinc processing and production, gas in the zinc liquid is automatically removed, which solves the problem of insufficient purity of zinc liquid and improves product quality and work efficiency.

CN222790614UActive Publication Date: 2025-04-25湖南艾辰环保科技有限公司
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Patent Information

Application Number
CN202421741422.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-23
Publication Date
2025-04-25
Estimated Expiration
2034-07-23

AI Technical Summary

Technical Problem

In zinc processing and production, bubbles and gases interspersed in zinc liquid reduce the purity of zinc liquid, affecting the mechanical properties, corrosion resistance and overall quality of the product.

Method used

A casting molding device for zinc processing and production is designed, and the zinc liquid is cleaned and treated by setting up a linkage mechanism. The device includes a telescopic motor, telescopic spring, pressure plate and inductor. Through the linkage of these components, the gas in the zinc liquid can be automatically removed and the purity of the zinc liquid can be ensured.

Benefits of technology

By automatically removing gases from zinc liquid, the purity of zinc liquid is improved, thereby improving the mechanical properties, corrosion resistance and overall quality of the product, and automated operations are realized and working efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of zinc processing, and discloses a casting molding device for zinc processing production, which comprises a placing mechanism, the placing mechanism further comprises a placing table, equipment is horizontally placed, and after a tank cover fixedly connected to the top of a zinc liquid storage tank is opened, the equipment is placed on the placing table. Zinc liquid to be processed is poured into a zinc liquid storage tank barrel through a feeding port fixedly connected to the top of the zinc liquid storage tank; a telescopic motor is started, at the moment, a telescopic spring fixedly connected to the bottom of the zinc liquid storage tank, a pressed plate fixedly connected to the top of the telescopic spring and an inductor are downwards compressed under the influence of the weight of the zinc liquid, signals are transmitted to the telescopic motor through a signal line fixedly connected to the side wall of the pressed plate, and an air valve fixedly connected to the top of the air storage tank is opened; and inert gas is conveyed to the telescopic pipe fixedly connected to the bottom of the gas inlet pipe through the gas inlet pipe fixedly connected to the side wall of the gas valve and then erupts the zinc liquid through the circular nozzle fixedly connected to the bottom of the telescopic pipe.
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Description

Technical Field

[0001] The utility model belongs to the technical field of zinc processing, in particular to a casting molding device for zinc processing production. Background Art

[0002] The casting and molding equipment for zinc processing and production is an important part of the zinc industry. It pours zinc liquid into the mold to form the required shape and size for further processing and manufacturing of zinc products. The temperature and purity of zinc liquid during operation will affect the work efficiency and product quality of the production process.

[0003] When the casting molding device for zinc processing production is in use, the bubbles and gases contained in the zinc liquid will reduce the purity of the zinc liquid. Low-purity zinc liquid will affect the mechanical properties, corrosion resistance and overall quality of the product. In view of the above problems, the following solutions are proposed. Utility Model Content

[0004] The utility model aims to provide a casting and molding device for zinc processing and production, which solves the problem of insufficient purity of the existing zinc liquid by setting a linkage mechanism to remove impurities from the zinc liquid.

[0005] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0006] The utility model is a casting and molding device for zinc processing and production, comprising a placing mechanism, the placing mechanism also comprising a placing table, the top of the placing table is fixedly connected with a gas storage tank, and the top of the placing table is fixedly connected with a zinc liquid storage tank;

[0007] A pouring mechanism, the pouring mechanism comprising a pouring nozzle fixedly connected to the side wall of the zinc liquid storage tank, and a control valve fixedly connected to the top of the pouring nozzle;

[0008] The linkage mechanism comprises a telescopic motor fixedly connected to the top of the placing table, an air valve fixedly connected to the top of the air storage tank, and an air inlet pipe fixedly connected to the side wall of the air valve.

[0009] Furthermore, the pouring mechanism also includes a tank cover fixedly connected to the top of the zinc liquid storage tank, and a feed trough is provided inside the tank cover.

[0010] Furthermore, the pouring mechanism also includes a feed port fixedly connected to the top of the feed trough, the top of the feed port is rotatably connected to a rotating shaft, and a feed cover is rotatably connected to the outer wall of the rotating shaft.

[0011] Furthermore, the pouring mechanism also includes a heating motor fixedly connected to the top of the zinc liquid storage tank, and a heating tube is fixedly connected to the bottom of the tank cover. The equipment is placed horizontally, and after the tank cover fixedly connected to the top of the zinc liquid storage tank is opened, the zinc liquid to be processed is poured into the zinc liquid storage tank barrel through the feeding port fixedly connected to the top of the zinc liquid storage tank, and then the heating motor is turned on, and the heating tube is started to heat the zinc liquid to ensure that the zinc liquid is within an appropriate temperature range. Through the application of the above components, excessive temperature fluctuations of the zinc liquid during pouring can be avoided, ensuring the stability of the zinc liquid during the pouring process.

[0012] Furthermore, the linkage mechanism also includes an air inlet pipe fixedly connected to the side wall of the air valve, a plurality of telescopic springs are fixedly connected to the bottom of the zinc liquid storage tank, and a pressure plate is fixedly connected to the top of the telescopic spring.

[0013] Furthermore, the linkage mechanism also includes a telescopic tube fixedly connected to the bottom of the air intake pipe, and a sensor is fixedly connected to the top of the pressure plate.

[0014] Furthermore, the linkage mechanism also includes a circular nozzle fixedly connected to the bottom of the telescopic tube, and a signal line is fixedly connected to the side wall of the pressure plate. The equipment is placed horizontally, and after the tank cover fixedly connected to the top of the zinc liquid storage tank is opened, the zinc liquid to be processed is poured into the zinc liquid storage tank barrel through the feed port fixedly connected to the top of the zinc liquid storage tank; the telescopic motor is turned on, and at this time, the telescopic spring fixedly connected to the top of the zinc liquid storage tank and the pressure plate fixedly connected to the top of the telescopic spring are compressed downward under the influence of the weight of the zinc liquid. When the pouring work is not carried out, there is a lot of zinc liquid in the zinc liquid storage tank. At this time, the weight of the zinc liquid is relatively large, and the zinc liquid page is located at a higher position inside the zinc liquid storage tank. At this time, the telescopic spring and the pressure plate are subjected to greater pressure, and a signal is transmitted to the telescopic motor through the signal line fixedly connected to the side wall of the pressure plate, so that the pressure plate at the bottom of the air intake pipe is compressed downward. The telescopic tube is telescopically extended upward and located at the upper part of the zinc liquid surface as close to the liquid surface as possible. After the pouring starts, the capacity of the zinc liquid in the zinc liquid storage tank gradually decreases as the pouring work of the equipment proceeds, the weight of the zinc liquid in the zinc liquid storage tank continues to decrease, and the horizontal plane position of the zinc liquid surface in the zinc liquid storage tank also continues to decline. When the pressure on the telescopic spring and the pressure plate continues to decrease, a signal is sent to the telescopic motor through a signal line fixedly connected to the side wall of the pressure plate, so that the telescopic tube fixedly connected to the bottom of the air intake pipe is continuously extended as the zinc liquid surface drops, so that the circular nozzle can be as close to the liquid surface as possible during the eruption process, ensuring that the gas can be evenly distributed in the zinc liquid. Through the application of the above components, the zinc liquid can be automatically degassed during the pouring process, and automated operation can be achieved while improving the purity of the zinc liquid.

[0015] The utility model has the following beneficial effects:

[0016] 1. Before the utility model is put into operation, the equipment is placed horizontally, and after the tank cover fixedly connected to the top of the zinc liquid storage tank is opened, the zinc liquid to be processed is poured into the zinc liquid storage tank barrel through the feed port fixedly connected to the top of the zinc liquid storage tank; the telescopic motor is turned on, and at this time, the telescopic spring fixedly connected to the top of the zinc liquid storage tank and the pressure plate fixedly connected to the top of the telescopic spring are compressed downward under the influence of the weight of the zinc liquid. When the pouring work is not carried out, there is a lot of zinc liquid in the zinc liquid storage tank, and the weight of the zinc liquid is relatively large. The zinc liquid page is located at a higher position inside the zinc liquid storage tank. At this time, the telescopic spring, the pressure plate, and the sensor are subjected to greater pressure, and a signal is transmitted to the telescopic motor through a signal line fixedly connected to the side wall of the pressure plate, so that the telescopic tube located at the bottom of the air intake pipe is telescoped upward to the upper part of the zinc liquid surface. As close to the liquid surface as possible, after the pouring starts, the capacity of the zinc liquid in the zinc liquid storage tank gradually decreases as the pouring work of the equipment proceeds, the weight of the zinc liquid in the zinc liquid storage tank continues to decrease, and the horizontal plane position of the zinc liquid in the zinc liquid storage tank is also continuously decreasing. When the pressure on the telescopic spring, the pressure plate, and the sensor continues to decrease, a signal is sent to the telescopic motor through the signal line fixedly connected to the side wall of the pressure plate, so that the telescopic tube fixedly connected to the bottom of the air inlet pipe is continuously extended as the zinc liquid level drops, so that the circular nozzle can be as close to the liquid surface as possible during the eruption process, ensuring that the gas can be evenly distributed in the zinc liquid. Through the application of the above components, the zinc liquid can be automatically degassed during the pouring process, which can improve the purity of the zinc liquid and the work efficiency.

[0017] 2. Before the utility model is put into operation, the equipment is placed horizontally, the tank cover fixedly connected to the top of the zinc liquid storage tank is opened, the zinc liquid to be processed is poured into the zinc liquid storage tank barrel through the feeding port fixedly connected to the top of the zinc liquid storage tank, the heating motor is turned on, and the heating tube is started to heat the zinc liquid to ensure that the zinc liquid is within a suitable temperature range. Through the application of the above components, excessive temperature fluctuations of the zinc liquid during pouring can be avoided, ensuring the stability of the zinc liquid during the pouring process.

[0018] 3. Before the utility model is put into operation, the equipment is placed horizontally, the tank cover fixedly connected to the top of the zinc liquid storage tank is opened, and the zinc liquid to be processed is poured into the zinc liquid storage tank barrel through the feeding port fixedly connected to the top of the zinc liquid storage tank; the telescopic motor is turned on, and at this time, the telescopic spring fixedly connected to the bottom of the zinc liquid storage tank, the pressure plate fixedly connected to the top of the telescopic spring, and the sensor are compressed downward under the influence of the weight of the zinc liquid, and a signal is transmitted to the telescopic motor through a signal line fixedly connected to the side wall of the pressure plate, so that the air valve fixedly connected to the top of the gas storage tank is opened, and the inert gas is transmitted to the telescopic tube fixedly connected to the bottom of the air intake pipe through the air intake pipe fixedly connected to the side wall of the air valve, and then the zinc liquid is sprayed through the circular nozzle fixedly connected to the bottom of the telescopic tube. Through the application of the above components, the gas in the zinc liquid can be removed, the purity of the zinc liquid in the casting project can be improved, and the quality of the cast product can be improved.

[0019] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solution of the embodiment of the utility model, the drawings required for describing the embodiment will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0021] Figure 1 It is a schematic diagram of the overall device of the utility model;

[0022] Figure 2 It is a schematic diagram of the placement mechanism of the utility model;

[0023] Figure 3 It is a schematic diagram of the pouring mechanism of the utility model;

[0024] Figure 4 It is a schematic diagram of the linkage mechanism of the utility model;

[0025] Figure 5 It is a side view schematic diagram of the linkage mechanism of the utility model.

[0026] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0027] 1. Placing mechanism; 101. Placing table; 2. Pouring mechanism; 201. Zinc liquid storage tank; 202. Heating motor; 203. Feeding port; 204. Pouring nozzle; 205. Tank cover; 206. Heating tube; 207. Control valve; 208. Feeding cover; 209. Rotating shaft; 210. Feeding trough; 3. Linkage mechanism; 301. Gas storage tank; 302. Gas valve; 303. Inlet pipe; 304. Telescopic motor; 305. Telescopic spring; 306. Pressure plate; 307. Circular nozzle; 308. Telescopic tube; 309. Signal line; 310. Sensor. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] See also Figure 1-5As shown, the utility model is a casting molding device for zinc processing production, including a placing mechanism 1, the placing mechanism 1 also includes a placing table 101, the top of the placing table 101 is fixedly connected to a gas storage tank 301, and the top of the placing table 101 is fixedly connected to a zinc liquid storage tank 201;

[0030] The pouring mechanism 2 includes a pouring nozzle 204 fixedly connected to the side wall of the zinc liquid storage tank 201, and a control valve 207 is fixedly connected to the top of the pouring nozzle 204. The control valve 207 is a key control component in the fluid delivery system, and has multiple functions such as diversion, interception, regulation, throttling, backflow prevention, diversion or overflow pressure relief, etc. It is composed of a valve body assembly and an actuator assembly or an actuator system, and is divided into four series: single-seat series control valve, double-seat series control valve, sleeve series control valve and self-operated series control valve;

[0031] The linkage mechanism 3 includes an air valve 302 fixedly connected to the top of the air storage tank 301 , and an air inlet pipe 303 is fixedly connected to the side wall of the air valve 302 .

[0032] The pouring mechanism 2 further comprises a tank cover 205 fixedly connected to the top of the zinc liquid storage tank 201 , and a material feeding trough 210 is provided inside the tank cover 205 .

[0033] The pouring mechanism 2 further comprises a feed port 203 fixedly connected to the top of the feed trough 210 , a rotating shaft 209 is rotatably connected to the top of the feed port 203 , and a feed cover 208 is rotatably connected to the outer wall of the rotating shaft 209 .

[0034] The pouring mechanism 2 also includes a heating motor 202 fixedly connected to the top of the zinc liquid storage tank 201. The heating motor 202 is a device that converts electrical energy into thermal energy and is used to heat an object or space. Its working principle is mainly through the Joule effect of electric current, that is, when the current passes through a resistor, the electrical energy is converted into thermal energy. The bottom of the tank cover 205 is fixedly connected with a heating tube 206, and the top of the tank cover 205 is fixedly connected with a telescopic motor 304. The telescopic motor 304 is an electric drive device with variable length. The telescopic motor 304 converts the rotational motion of the motor into linear motion through a screw nut. The mechanical structure is used to extend and contract, the forward and reverse rotation of the motor is used to complete the extension and retraction of the push rod, and various levers, rockers or connecting rod mechanisms can be used to perform complex actions such as rotation and shaking. The equipment is placed horizontally, and after opening the tank cover fixedly connected to the top of the zinc liquid storage tank, the zinc liquid to be processed is poured into the zinc liquid storage tank barrel through the feeding port fixedly connected to the top of the zinc liquid storage tank, and then the heating motor is turned on, and the heating tube is started to heat the zinc liquid to ensure that the zinc liquid is within a suitable temperature range. Through the application of the above components, excessive temperature fluctuations of the zinc liquid during pouring can be avoided, ensuring the stability of the zinc liquid during the pouring process.

[0035] The linkage mechanism 3 also includes an air inlet pipe 303 fixedly connected to the side wall of the air valve 302, a plurality of telescopic springs 305 are fixedly connected to the bottom of the zinc liquid storage tank 201, and a pressure plate 306 is fixedly connected to the top of the telescopic spring 305, wherein the telescopic spring 305 is specifically a coil spring, and the telescopic spring 305 is a mechanical component made of elastic material, which is deformed under the action of external force and can return to its original state after the external force is removed.

[0036] The linkage mechanism 3 also includes a telescopic tube 308 fixedly connected to the bottom of the air intake pipe 303, and a sensor 310 is fixedly connected to the top of the pressure plate 306, wherein the sensor 310 is specifically a device for receiving signals or stimuli and responding, and can convert one form of energy into another form of energy. Some sensors work based on the principle of electromagnetic induction. For example, when the magnetic field changes, an electromotive force will be generated in the conductor. This principle is used in many electrical devices.

[0037] The linkage mechanism 3 also includes a circular nozzle 307 fixedly connected to the bottom of the telescopic tube 308, and a signal line 309 is fixedly connected to the side wall of the pressure plate 306. The device is placed horizontally, and after the tank cover 205 fixedly connected to the top of the zinc liquid storage tank 201 is opened, the zinc liquid to be processed is poured into the zinc liquid storage tank 201 barrel through the feed port 203 fixedly connected to the top of the zinc liquid storage tank 201; the telescopic motor 304 is turned on, and the telescopic spring 305 fixedly connected to the top of the zinc liquid storage tank 201 is The pressure plate 306 fixedly connected to the top of the telescopic spring 305 is compressed downward by the weight of the zinc liquid. When the pouring work is not carried out, the amount of zinc liquid in the zinc liquid storage tank 201 is large. At this time, the weight of the zinc liquid is large, and the zinc liquid level is located at a higher position inside the zinc liquid storage tank 201. At this time, the telescopic spring 305 and the pressure plate 306 are subjected to a large pressure. After the sensor 310 fixed on the top of the pressure plate 306 receives the pressure signal, it sends a signal to the pressure plate 306 through the signal line 309 fixedly connected to the side wall of the pressure plate 306. The telescopic motor 304 transmits a signal to cause the telescopic tube 308 at the bottom of the air inlet pipe 303 to telescope upward and be located at the upper part of the zinc liquid surface as close to the liquid surface as possible. After the pouring starts, the capacity of the zinc liquid in the zinc liquid storage tank 201 gradually decreases as the equipment pouring work proceeds, the weight of the zinc liquid in the zinc liquid storage tank 201 continues to decrease, and the horizontal plane position of the zinc liquid surface in the zinc liquid storage tank 201 also continues to decrease. When the pressure on the telescopic spring 305, the pressure plate 306, and the sensor 310 continues to decrease, a signal is sent to the telescopic motor 304 through the signal line 309 fixedly connected to the side wall of the pressure plate 306, so that the telescopic tube 308 fixedly connected to the bottom of the air inlet pipe 303 is continuously extended as the zinc liquid surface decreases, so that the circular nozzle 307 can be as close to the liquid surface as possible during the eruption process, ensuring that the gas can be evenly distributed in the zinc liquid. Through the application of the above components, the zinc liquid can be automatically degassed during the pouring process, and automatic operation can be achieved while improving the purity of the zinc liquid.

[0038] A specific application of this embodiment is: placing the equipment horizontally, opening the tank cover 205 fixedly connected to the top of the zinc liquid storage tank 201, pouring the zinc liquid to be processed into the zinc liquid storage tank 201 through the feed port 203 fixedly connected to the top of the zinc liquid storage tank 201; turning on the telescopic motor 304, at this time, the telescopic spring 305 fixedly connected to the top of the zinc liquid storage tank 201 and the pressure plate 306 fixedly connected to the top of the telescopic spring 305 are compressed downward under the influence of the weight of the zinc liquid. When the pouring work is not carried out, there is a lot of zinc liquid in the zinc liquid storage tank 201, and the weight of the zinc liquid is relatively large. The zinc liquid page is located at a higher position inside the zinc liquid storage tank 201. At this time, the telescopic spring 305 and the pressure plate 306 are subjected to greater pressure. After the sensor 310 fixed on the top of the pressure plate 306 receives the pressurization signal, it transmits a signal to the telescopic motor 304 through the signal line 309 fixedly connected to the side wall of the pressure plate 306, so that the sensor 310 located at the air inlet pipe 30 The telescopic tube 308 at the bottom is telescopically extended upward and located at the upper part of the zinc liquid surface as close to the liquid surface as possible. After the pouring starts, the capacity of the zinc liquid in the zinc liquid storage tank 201 gradually decreases as the pouring work of the equipment proceeds, the weight of the zinc liquid in the zinc liquid storage tank 201 continues to decrease, and the horizontal plane position of the zinc liquid surface in the zinc liquid storage tank 201 also continues to decrease. When the pressure on the telescopic spring 305, the pressure plate 306, and the sensor 310 continues to decrease, a signal is sent to the telescopic motor 304 through the signal line 309 fixedly connected to the side wall of the pressure plate 306, so that the telescopic tube 308 fixedly connected to the bottom of the air inlet pipe 303 is continuously extended as the zinc liquid surface decreases, so that the circular nozzle 307 can be as close to the liquid surface as possible during the eruption process, ensuring that the gas can be evenly distributed in the zinc liquid. Through the application of the above components, the zinc liquid can be automatically degassed during the pouring process, and the automatic operation can be realized while improving the purity of the zinc liquid.

[0039] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0040] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A casting molding device for zinc processing production, comprising a placing mechanism (1), wherein the placing mechanism (1) further comprises a placing table (101), a gas storage tank (301) is fixedly connected to the top of the placing table (101), and a zinc liquid storage tank (201) is fixedly connected to the top of the placing table (101), wherein: Also includes: A pouring mechanism (2), the pouring mechanism (2) comprising a pouring nozzle (204) fixedly connected to the side wall of the zinc liquid storage tank (201), the top of the pouring nozzle (204) being fixedly connected to a control valve (207); The linkage mechanism (3) comprises an air valve (302) fixedly connected to the top of the air storage tank (301), and an air intake pipe (303) is fixedly connected to the side wall of the air valve (302).

2. A casting molding device for zinc processing production according to claim 1, characterized in that: The pouring mechanism (2) further comprises a tank cover (205) fixedly connected to the top of the zinc liquid storage tank (201), and a material feeding trough (210) is provided inside the tank cover (205).

3. A casting molding device for zinc processing production according to claim 2, characterized in that: The pouring mechanism (2) further comprises a feed port (203) fixedly connected to the top of the feed trough (210), the top of the feed port (203) being rotatably connected to a rotating shaft (209), and a feed cover (208) being rotatably connected to the outer wall of the rotating shaft (209).

4. A casting molding device for zinc processing production according to claim 3, characterized in that: The pouring mechanism (2) further comprises a heating motor (202) fixedly connected to the top of the zinc liquid storage tank (201), a heating pipe (206) fixedly connected to the bottom of the tank cover (205), and a telescopic motor (304) fixedly connected to the top of the tank cover (205).

5. A casting molding device for zinc processing production according to claim 4, characterized in that: The linkage mechanism (3) also includes an air inlet pipe (303) fixedly connected to the side wall of the air valve (302); a plurality of telescopic springs (305) are fixedly connected to the bottom of the zinc liquid storage tank (201); and a pressure plate (306) is fixedly connected to the top of the telescopic spring (305).

6. A casting molding device for zinc processing production according to claim 5, characterized in that: The linkage mechanism (3) is fixedly connected to a telescopic tube (308) at the bottom of the air intake pipe (303), and a sensor (310) is fixedly connected to the top of the pressure plate (306).

7. A casting molding device for zinc processing production according to claim 6, characterized in that: The linkage mechanism (3) further comprises a circular nozzle (307) fixedly connected to the bottom of the telescopic tube (308), and a signal line (309) is fixedly connected to the side wall of the pressure plate (306).