Multi-point welding equipment suitable for leaky cable
By designing multi-point welding equipment in leakage cable copper belt coupling equipment and using two rows of welding heads to form at one time, the problems of slow welding speed and cumbersome continuation in the existing technology are solved, and efficient and high-precision copper belt coupling is achieved.
Patent Information
- Application Number
- CN202420242572.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-31
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-01-31
AI Technical Summary
In the prior art, during the coupling process of copper strips of leaked cables, the welding speed is slow and the coupling process is cumbersome, resulting in low efficiency and reduced accuracy.
A multi-point welding equipment is designed, and two rows of welding heads are arranged on the welding frame to weld the copper belt joints at one time to reduce the number of welding times, and ensure the continuation accuracy by setting the cutting knife and guide plate.
Through one-time welding molding, the welding efficiency is significantly improved, the accuracy reduction caused by multiple deformation of the copper tape is reduced, and the overall welding accuracy is ensured.
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Figure CN222790952U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of copper strip connection, in particular to a multi-point welding device suitable for leaky cables. Background Art
[0002] Leaky cable is the abbreviation of leaky coaxial cable (Leaky Coaxial Cable), which is usually referred to as leaky cable or leaky coaxial cable.
[0003] The main working principle of leaky cables is that electromagnetic waves are transmitted longitudinally in the leaky cables and radiated to the outside through the slots; the external electromagnetic field can also be induced into the inside of the leaky cable through the slots and transmitted to the receiving end.
[0004] Leaky coaxial cable is mainly composed of inner conductor, insulating medium, outer conductor with periodic slots and cable sheath, etc. The inner conductor is made of smooth copper tube or corrugated spiral copper tube, and the outer conductor is made of thin copper sheet with slots of different forms. The slots are in various forms, such as figure eight, U-shaped, straight, elliptical, etc., and the arrangement of the slots is also different.
[0005] Since the length of the leaky cable segment must be determined based on the actual length on site, the segment length is unique, and the raw material copper strip cannot be produced according to the actual segment length. Therefore, it is often necessary to connect two segments of copper strips during production. In the prior art, original point welding is generally used to connect the two copper strips together by adjusting the current. However, due to the wide width of the copper strip, in order to ensure the tensile strength of the copper strip after connection, the distance between the welding points must be specified, that is, two rows of welding points need to be welded. The electric welding machine currently on the market has only one welding head, so in the normal production process, the speed is relatively slow, and the connection process is relatively cumbersome. Utility Model Content
[0006] The technical problem to be solved by the utility model is: in order to solve the technical problem in the prior art, the utility model provides a multi-point welding device suitable for leaky cables.
[0007] The utility model solves the technical problem by adopting the following technical solution: a multi-point welding device suitable for leaky cables, comprising a frame; a working plate, which is arranged on the frame and suitable for placing copper strips; a welding frame, which is arranged on the frame; welding heads, which are arranged on the welding frame, and the welding heads are arranged in two rows, and each row of the welding heads is provided with a plurality of welding heads; a first moving component, which is arranged in the frame, and the movable end of the first moving component is connected to the welding frame to drive the welding frame to move in a vertical direction.
[0008] The utility model is a multi-point welding device suitable for leaky cables. It welds the copper strip joints at one time by two rows of welding heads arranged on a welding frame, thereby reducing the number of welding times, greatly improving the welding efficiency, and reducing the reduction in accuracy caused by multiple deformations of the copper strip, thereby ensuring the overall welding accuracy.
[0009] Furthermore, a first telescopic member is connected to the welding frame, the first telescopic member is arranged in a vertical direction, a movable end of the first telescopic member is connected to a pressing plate, and two groups of the first telescopic member and the pressing plate are provided and are located on both sides of the welding head.
[0010] Furthermore, the welding frame is provided with a second telescopic member, the second telescopic member is arranged in the vertical direction, the movable end of the second telescopic member is connected with a cutting knife, and the second telescopic member and the cutting knife are provided in two groups and are located on both sides of the welding head.
[0011] Furthermore, the working plate is provided with guide plates, and the guide plates are provided in two groups, each group of the guide plates is provided with two guide plates, and a limiting channel for limiting the position of the copper strip is provided between the two guide plates in each group.
[0012] Furthermore, the guide plate is provided with a dovetail block, the working plate is provided with a dovetail groove along its width direction, and the dovetail block slides in the dovetail groove.
[0013] Furthermore, a locking bolt is threadedly connected to the guide plate, and the locking bolt is suitable for contacting with the bottom of the dovetail groove.
[0014] Furthermore, a first workbench is provided on the frame, a second movable component is provided on the first workbench, a movable end of the second movable component is connected to the second workbench, a third movable component is provided on the second workbench, a movable end of the third movable component is connected to the work plate, the second movable component is suitable for driving the second workbench to move along the length direction of the work plate, and the third movable component is suitable for driving the work plate to move along the width direction of the work plate.
[0015] Furthermore, the third moving assembly includes a rotating member, a screw and a threaded block, the rotating member is arranged on the second workbench, the screw is connected to the output end of the rotating member, the threaded block is connected to the bottom surface of the working plate, and the threaded block is threadedly connected to the screw.
[0016] Furthermore, the second workbench is provided with a guide rail, and the work plate is provided with a guide sleeve matched with the guide rail.
[0017] The beneficial effects of the utility model are:
[0018] 1. The two rows of welding heads set on the welding frame can weld the copper strip joints at one time, reducing the number of welding times, greatly improving the welding efficiency, and reducing the reduction in precision caused by multiple deformations of the copper strip, thus ensuring the overall welding accuracy;
[0019] 2. By setting the cutting knife and the guide plate, it is convenient to cut the copper strip neatly at the joint and then align it to ensure the joint accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0021] Figure 1 The utility model is a schematic diagram of the overall structure of a multi-point welding device suitable for leaky cables.
[0022] In the figure: 1, frame; 2, working plate; 21, dovetail groove; 3, welding frame; 31, welding head; 32, first telescopic member; 33, pressure plate; 34, second telescopic member; 35, cutting knife; 4, guide plate; 41, dovetail block; 5, first workbench; 51, second moving assembly; 6, second workbench; 61, third moving assembly; 611, rotating member; 612, screw; 613, threaded block; 62, guide rail; 63, guide sleeve. DETAILED DESCRIPTION
[0023] Now the utility model is further described in detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the utility model in a schematic manner, and therefore only show the components related to the utility model.
[0024] In the description of the present utility model, it is necessary to understand that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, features defined as "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more. In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0025] The utility model discloses a multi-point welding device suitable for leaky cables.
[0026] Reference Figure 1 A multi-point welding device suitable for leaky cables includes a frame 1, a working plate 2 is provided on the frame 1, the working plate 2 is suitable for placing copper strips, a first moving component is connected to the frame 1, and a welding frame 3 is connected to the movable end of the first moving component, and the first moving component is suitable for driving the welding frame 3 to move in a vertical direction. Two rows of welding heads 31 are provided on the welding frame 3, and each row of welding heads 31 is provided with a plurality of welding heads. During operation, the copper strip joints are welded and formed at one time by the two rows of welding heads 31 provided on the welding frame 3, the number of welding times is reduced, the welding efficiency is greatly improved, and the reduction in accuracy caused by multiple deformations of the copper strip is reduced, thereby ensuring the overall welding accuracy. The first moving component can be a cylinder or a hydraulic cylinder.
[0027] Specifically, the welding frame 3 is fixedly connected with a first telescopic member 32, which is arranged in the vertical direction, and a pressing plate 33 is fixedly connected to the movable end of the first telescopic member 32. Two groups of the first telescopic member 32 and the pressing plate 33 are provided and are located on both sides of the welding head 31. The two pressing plates 33 are suitable for pressing the two copper strips to reduce the deviation of the two copper strips during welding and ensure the welding accuracy.
[0028] A second telescopic member 34 is fixedly connected to the welding frame 3, and the second telescopic member 34 is arranged in the vertical direction. A cutting knife 35 is connected to the movable end of the second telescopic member 34. Two sets of the second telescopic member 34 and the cutting knife 35 are provided and are located on both sides of the welding head 31. The two cutting knives 35 are suitable for cutting the two copper strips so that the copper strips to be connected are neat. The first telescopic member 32 and the second telescopic member 34 can both be cylinders.
[0029] Specifically, the working plate 2 is provided with a guide plate 4, and the guide plates 4 are provided with two groups, each group of guide plates 4 is provided with two guide plates, and a limiting channel for limiting the position of the copper strip is provided between the two guide plates 4 in each group. A dovetail block 41 is fixedly connected to the guide plate 4, and a dovetail groove 21 is provided along the width direction of the working plate 2, and the dovetail block 41 slides in the dovetail groove 21. A locking bolt is threadedly connected to the guide plate 4, and the locking bolt is suitable for contacting the bottom of the dovetail groove 21.
[0030] Specifically, a first workbench 5 is fixedly connected to the frame 1, a second moving assembly 51 is provided on the first workbench 5, a movable end of the second moving assembly 51 is connected to a second workbench 6, a third moving assembly 61 is provided on the second workbench 6, a movable end of the third moving assembly 61 is connected to the work plate 2, the second moving assembly 51 is suitable for driving the second workbench 6 to move along the length direction of the work plate 2, and the third moving assembly 61 is suitable for driving the work plate 2 to move along the width direction of the work plate 2.
[0031] Further, the third moving assembly 61 includes a rotating member 611, a screw 612 and a threaded block, the rotating member 611 is arranged on the second workbench 6, the screw 612 is connected to the output end of the rotating member 611, the threaded block is connected to the bottom surface of the work plate 2, and the threaded block is threadedly connected to the screw 612. A guide rail 62 is arranged on the second workbench 6, and a guide sleeve 63 adapted to the guide rail 62 is arranged on the work plate 2. The rotating member 611 can be a motor.
[0032] The mechanism of the second moving assembly 51 is the same as the structure of the third moving assembly 61 , so it will not be described in detail.
[0033] Based on the above ideal embodiments of the utility model, the relevant staff can make various changes and modifications without deviating from the technical concept of the utility model through the above description. The technical scope of the utility model is not limited to the content of the specification, and its technical scope must be determined according to the scope of the claims.
Claims
1. A multi-point welding device suitable for leaky cables, characterized in that: comprising a frame (1); A working plate (2) is arranged on the frame (1) and is suitable for placing the copper strip; A welding frame (3) is arranged on the frame (1); A welding head (31) is arranged on the welding frame (3), wherein the welding heads (31) are arranged in two rows, and each row of the welding heads (31) is provided with a plurality of welding heads (31); The first moving component is arranged in the frame (1), and the movable end of the first moving component is connected to the welding frame (3) to drive the welding frame (3) to move in the vertical direction.
2. The multi-point welding equipment suitable for leaky cables according to claim 1, characterized in that: The welding frame (3) is connected to a first telescopic member (32), the first telescopic member (32) is arranged in a vertical direction, the movable end of the first telescopic member (32) is connected to a pressing plate (33), and two groups of the first telescopic member (32) and the pressing plate (33) are provided and are located on both sides of the welding head (31).
3. The multi-point welding equipment suitable for leaky cables according to claim 1, characterized in that: The welding frame (3) is provided with a second telescopic member (34), the second telescopic member (34) is arranged in a vertical direction, the movable end of the second telescopic member (34) is connected with a cutting knife (35), and the second telescopic member (34) and the cutting knife (35) are provided in two groups and are located on both sides of the welding head (31).
4. The multi-point welding equipment suitable for leaky cables according to claim 3, characterized in that: A guide plate (4) is provided on the working plate (2), and the guide plates (4) are provided in two groups, each group of the guide plates (4) is provided with two, and a limiting channel for limiting the position of the copper strip is provided between the two guide plates (4) in each group.
5. The multi-point welding equipment suitable for leaky cables as claimed in claim 4, characterized in that: The guide plate (4) is provided with a dovetail block (41), the working plate (2) is provided with a dovetail groove (21) along its width direction, and the dovetail block (41) slides in the dovetail groove (21).
6. The multi-point welding equipment suitable for leaky cables as claimed in claim 5, characterized in that: A locking bolt is threadedly connected to the guide plate (4), and the locking bolt is suitable for abutting against the bottom of the dovetail groove (21).
7. The multi-point welding equipment suitable for leaky cables as claimed in claim 6, characterized in that: The frame (1) is provided with a first workbench (5), the first workbench (5) is provided with a second moving component (51), the movable end of the second moving component (51) is connected to the second workbench (6), the second workbench (6) is provided with a third moving component (61), the movable end of the third moving component (61) is connected to the work plate (2), the second moving component (51) is suitable for driving the second workbench (6) to move along the length direction of the work plate (2), and the third moving component (61) is suitable for driving the work plate (2) to move along the width direction of the work plate (2).
8. The multi-point welding equipment suitable for leaky cables as claimed in claim 7, characterized in that: The third moving component (61) comprises a rotating member (611), a screw rod (612) and a threaded block. The rotating member (611) is arranged on the second workbench (6). The screw rod (612) is connected to the output end of the rotating member (611). The threaded block is connected to the bottom surface of the working plate (2). The threaded block is threadedly connected to the screw rod (612).
9. The multi-point welding equipment suitable for leaky cables as claimed in claim 8, characterized in that: The second workbench (6) is provided with a guide rail (62), and the work plate (2) is provided with a guide sleeve (63) matched with the guide rail (62).