Turning mechanism for cylindrical materials
By designing a turning mechanism for cylindrical materials, the coordination of positioning components and clamping components can be used to achieve firm clamping and stable processing of cylindrical materials, solving the problems of insufficient clamping and excessive friction in the prior art, reducing energy consumption and improving processing efficiency.
Patent Information
- Application Number
- CN202420656845.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-01
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-04-01
AI Technical Summary
The prior art has fewer contact points when clamping cylindrical materials, not firm enough clamping, and the rubber pad increases friction when the material rotates, resulting in increased energy consumption.
A turning mechanism including a positioning assembly and a clamping assembly is designed to clamp and fix the cylindrical material from three directions by the mating of the positioning assembly and the clamping assembly, and reduce friction by the design of the positioning wheel when the material rotates.
It realizes firm clamping and stable processing of cylindrical materials, reduces friction and energy consumption when the material rotates, and improves the stability and efficiency of processing.
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Figure CN222791231U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of material processing, in particular to a turning mechanism for cylindrical materials. Background Art
[0002] Cylindrical materials refer to materials that are similar in shape to a cylinder, usually hollow, and their cross-sections are mostly circular. Common examples of such materials include pipes, bearings, screws, pipe fittings, etc. When turning the materials, the materials need to be fixed. The surfaces that common clamps contact with the materials are mostly flat. When clamping cylindrical materials, there are fewer contact points with the materials, and the clamping is not firm enough.
[0003] After searching, Chinese patent announcement number: CN219649249U discloses a clamping mechanism for pipe turning processing, including a workbench, four groups of buffer components, and a clamping plate, characterized in that: support plates are provided on both sides of the top of the workbench, buffer components are provided on both sides of the inner wall of the support plate, and a clamping plate is provided on the buffer component. The buffer component includes two fixed rods and a driving device fixedly arranged on the support plate. The advantages are: the operation of the bidirectional lead screw, the moving block, and the bracket is driven by a motor to realize the clamping effect of the pipe body; the fixed rod and the movable rod are provided to further improve the clamping effect of the clamping plate on the pipe body.
[0004] Although the device has certain improvements and can clamp and fix the cylindrical material, when turning the material, the material generally needs to be rotated. During the rotation, the rubber pad on the device will greatly increase the friction of the cylindrical material during rotation, resulting in increased energy consumption. Utility Model Content
[0005] In order to make up for the above shortcomings, the utility model provides a turning mechanism for cylindrical materials, aiming to improve the problems in the prior art that there are fewer contact points with the material when clamping the cylindrical material, the clamping is not firm enough, and the rubber pad in the above-mentioned device greatly increases the friction force when the cylindrical material rotates, resulting in increased energy consumption.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a turning mechanism for cylindrical materials, including a lathe, a positioning assembly is arranged on the upper surface of the lathe, a clamping assembly is arranged above the lathe, a limiting assembly is arranged on the left surface of the lathe, the positioning assembly includes a base plate, a slide plate is slidably connected to the inner wall of the base plate, a threaded rod is penetrated and threadedly connected to the left surface of the slide plate, a slider is penetrated and slidably connected to the front surface of the base plate, a positioning plate is fixedly connected to the front surface of the slider, and a side plate is slidably connected to the upper surface of the lathe.
[0007] As a further description of the above technical solution:
[0008] The bottom plate is slidably connected to the upper surface of the lathe, the upper surface of the slide plate is set as an inclined surface, the lower surface of the positioning plate is set as an inclined surface, and the upper surface of the positioning plate is set as an inclined surface.
[0009] As a further description of the above technical solution:
[0010] The positioning assembly also includes a motor, and the left end of the threaded rod is fixedly connected to the output shaft of the motor.
[0011] As a further description of the above technical solution:
[0012] The clamping assembly includes a connecting rod, the inner wall of the front side of the connecting rod is rotatably connected to a positioning wheel three, the inner wall of the front side of the connecting rod is rotatably connected to a positioning wheel one, the front surface of the connecting rod passes through and is rotatably connected to a rotating shaft, the outer wall of the rotating shaft is fixedly connected to a connecting block, the upper surface of the positioning plate is fixedly connected to a fixing block, the inner wall of the front side of the fixing block is rotatably connected to a positioning wheel two, and the front surface of the connecting rod is fixedly connected to a block.
[0013] As a further description of the above technical solution:
[0014] The left surface of the connecting block is fixedly connected to the right surface of the side plate, and the positioning wheel three is rollingly connected to the inclined surface of the upper surface of the positioning plate.
[0015] As a further description of the above technical solution:
[0016] The connecting rod, the block, the positioning wheel one, the connecting block, the rotating shaft, the positioning wheel three, and the block are arranged in two groups, and the two groups of the connecting rod, the positioning wheel one, the connecting block, the rotating shaft, the positioning wheel three, and the block are symmetrically distributed along the center line of the positioning plate. The two groups of the blocks are elastically connected by a compression spring, one end of the compression spring is fixedly connected to the left surface of the block, and the other end of the compression spring is fixedly connected to the right surface of the other group of blocks.
[0017] As a further description of the above technical solution:
[0018] The limiting assembly includes a support plate, the inner wall of the support plate is elastically connected to the limiting plate through a limiting spring, the left surface of the limiting plate passes through and is fixedly connected to a limiting rod, and a limiting groove is provided on the left surface of the lathe.
[0019] As a further description of the above technical solution:
[0020] The motor is arranged on the upper surface of the support plate, the support plate is slidably connected to the left surface of the lathe, the limit plate is slidably connected to the inner wall of the support plate, one end of the limit spring is fixedly connected to the left surface of the limit plate, the other end of the limit spring is fixedly connected to the inner wall of the left side of the support plate, and the limit rod is inserted into the inner wall of the limit groove.
[0021] The utility model has the following beneficial effects:
[0022] 1. In the utility model, through the cooperation of the positioning component and the clamping component, the cylindrical material can be clamped and fixed from three directions, and the clamping is firm. When the cylindrical material rotates, the positioning wheel 1 and the positioning wheel 2 will rotate with the cylindrical material, avoiding the problem of energy loss caused by excessive friction and reducing energy consumption.
[0023] 2. In the utility model, the positions of the positioning assembly and the clamping assembly can be flexibly adjusted through the cooperation of the support plate, the limit rod, the limit spring, the limit plate and the limit groove, so that the positioning assembly and the clamping assembly can be maintained in the middle section of the processed cylindrical material to keep the cylindrical material balanced, provide support for the cylindrical material, and enhance stability during processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic front view of the three-dimensional structure of the overall device proposed by the utility model;
[0025] Figure 2 It is a schematic side view of the three-dimensional structure of the overall device proposed by the utility model;
[0026] Figure 3 It is a schematic front view of the three-dimensional structure of the positioning assembly and the clamping assembly proposed by the utility model;
[0027] Figure 4 This is a rear view schematic diagram of the three-dimensional structure of the positioning assembly and the clamping assembly proposed by the utility model;
[0028] Figure 5 This is a schematic diagram of the side view of the three-dimensional structure of the positioning plate, the slider, the slide plate, the bottom plate, and the threaded rod proposed by the utility model;
[0029] Figure 6 This is a schematic cross-sectional view of the three-dimensional structure of the lathe and the support plate proposed in the utility model.
[0030] Legend:
[0031] 1. Lathe; 21. Side plate; 22. Motor; 23. Positioning plate; 24. Slider; 25. Slide plate; 26. Bottom plate; 27. Threaded rod; 31. Connecting block; 32. Rotating shaft; 33. Connecting rod; 34. Positioning wheel one; 35. Fixed block; 36. Positioning wheel two; 37. Positioning wheel three; 38. Block; 39. Compression spring; 41. Support plate; 42. Limit rod; 43. Limit spring; 44. Limit plate; 401. Limit groove. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0033] Reference Figure 1 , Figure 2 and Figure 4 The utility model provides an embodiment: a turning mechanism for cylindrical materials, comprising a lathe 1 for processing cylindrical materials, a positioning assembly is arranged on the upper surface of the lathe 1, a clamping assembly is arranged above the lathe 1, the positioning assembly can adjust the clamping state of the clamping assembly, a limit assembly is arranged on the left surface of the lathe 1, the limit assembly can change the position of the clamping assembly and the positioning assembly, so that the clamping assembly and the positioning assembly can be fixed at a position close to the middle of the workpiece to be processed, the positioning assembly comprises a bottom plate 26, the inner wall of the bottom plate 26 is slidably connected with a slide plate 25, the slide plate 25 Sliding left and right along the inner wall of the base plate 26, the left surface of the slide plate 25 is penetrated by and threadedly connected with a threaded rod 27, and the threaded rod 27 drives the slide plate 25 to move when it rotates. The threaded rod 27 is a prior art and can be implemented by technicians in this field. Since it is a prior art, it will not be described in detail in this case. The front surface of the base plate 26 is penetrated by and slidably connected with a slider 24, and the front surface of the slider 24 is fixedly connected with a positioning plate 23. The slider 24 and the positioning plate 23 will move synchronously and slide up and down along the front surface of the base plate 26. The upper surface of the lathe 1 is slidably connected with the side plate 21.
[0034] Reference Figure 1 , Figure 2 and Figure 4The bottom plate 26 is slidably connected to the upper surface of the lathe 1 and slides back and forth along the upper surface of the lathe 1. The upper surface of the slide plate 25 is set as an inclined surface, and the inclined surface of the upper surface of the slide plate 25 is set at the right position of the upper surface of the slide plate 25. The lower surface of the positioning plate 23 is set as an inclined surface, and the inclined surface of the lower surface of the positioning plate 23 is set at the left position of the lower surface of the positioning plate 23. By squeezing the inclined surface of the lower surface of the positioning plate 23, the positioning plate 23 will move upward. The upper surface of the positioning plate 23 is set as an inclined surface, and the inclined surface of the upper surface of the positioning plate 23 is set on the left and right sides of the upper surface of the positioning plate 23.
[0035] Reference Figure 1 - Figure 3 The positioning assembly also includes a motor 22. The motor 22 is a prior art and can be implemented by technicians in this field. Since it is a prior art, it will not be described in detail in this case. The motor 22 can change the direction of rotation of the output shaft by adjusting the switch. The left end of the threaded rod 27 is fixedly connected to the output shaft of the motor 22. Starting the motor 22 can drive the threaded rod 27 to rotate.
[0036] Reference Figure 1 , Figure 3 and Figure 4 The clamping assembly includes a connecting rod 33, a bend is provided in the middle section of the connecting rod 33, the rotating shaft 32 is located at the bend of the connecting rod 33, the inner wall of the front side of the connecting rod 33 is rotatably connected to a positioning wheel three 37, the positioning wheel three 37 is located at a lower position of the inner wall of the front side of the connecting rod 33, the inner wall of the front side of the connecting rod 33 is rotatably connected to a positioning wheel one 34, the positioning wheel one 34 is located at an upper position of the inner wall of the front side of the connecting rod 33, the front surface of the connecting rod 33 passes through and is rotatably connected to the rotating shaft 32, the outer wall of the rotating shaft 32 is fixedly connected to a connecting block 31, the position of the rotating shaft 32 is relatively fixed, the upper surface of the positioning plate 23 is fixedly connected to a fixing block 35, the inner wall of the front side of the fixing block 35 is rotatably connected to a positioning wheel two 36, the upper surface of the positioning wheel two 36 protrudes from the upper surface of the fixing block 35, and the front surface of the connecting rod 33 is fixedly connected to a block 38.
[0037] Reference Figure 1 - Figure 3 The left surface of the connecting block 31 is fixedly connected to the right surface of the side plate 21, and the positioning wheel three 37 is rollingly connected to the inclined surface of the upper surface of the positioning plate 23. The positioning wheel three 37 will roll along the upper surface of the positioning plate 23. When the positioning plate 23 moves upward, it will squeeze the positioning wheel three 37 to make the positioning wheel three 37 roll, and the connecting rod 33 will rotate with the center of the circle of the rotating shaft 32 as the axis. The rotating connecting rod 33 and the upward moving positioning plate 23 will drive the positioning wheel two 36 and the positioning wheel one 34 to approach each other, so that the cylindrical material placed on the positioning wheel two 36 can be clamped and fixed.
[0038] Reference Figure 1 , Figure 3 and Figure 4 , connecting rod 33, block 38, positioning wheel 1 34, connecting block 31, rotating shaft 32, positioning wheel 37, and block 38 are provided in two groups, and the two groups of connecting rod 33, positioning wheel 1 34, connecting block 31, rotating shaft 32, positioning wheel 37, and block 38 are symmetrically distributed along the center line of positioning plate 23, and the two groups of blocks 38 are elastically connected by compression springs 39, one end of the compression spring 39 is fixedly connected to the left surface of the block 38, and the other end of the compression spring 39 is fixedly connected to the right surface of the other group of blocks 38. When the positioning plate 23 moves upward, the distance between the two positioning wheels 37 will increase, which will drive the block 38 to move and stretch the compression spring 39 to generate a reaction force. When the positioning plate 23 returns to its original position, the connecting rod 33, block 38 and positioning wheel 37 will be reset under the pull of the reaction force of the compression spring 39.
[0039] Reference Figure 1 and Figure 6 The limiting assembly includes a support plate 41, the inner wall of the support plate 41 is elastically connected to the limiting plate 44 through a limiting spring 43, the left surface of the limiting plate 44 passes through and is fixedly connected to the limiting rod 42, the limiting rod 42 can fix the position of the support plate 41, and when the support plate 41 moves laterally, it will drive the positioning assembly and the clamping assembly to move synchronously, and a limiting groove 401 is opened on the left surface of the lathe 1.
[0040] Reference Figure 1 and Figure 6 The motor 22 is arranged on the upper surface of the support plate 41, the support plate 41 is slidably connected to the left surface of the lathe 1, the limit plate 44 is slidably connected to the inner wall of the support plate 41, one end of the limit spring 43 is fixedly connected to the left surface of the limit plate 44, and the other end of the limit spring 43 is fixedly connected to the inner wall of the left side of the support plate 41. When the limit plate 44 moves to the left, it will squeeze the limit spring 43 to generate a reaction force. The limit rod 42 is inserted into the inner wall of the limit slot 401. When the limit rod 42 moves to the left, it will disengage from the limit slot 401 to release the limit.
[0041] Working principle: when it is necessary to turn a cylindrical material, first install the material on the lathe 1, and then fix the material. When fixing, start the motor 22 to drive the threaded rod 27 to rotate, and the rotating threaded rod 27 will drive the slide plate 25 to move to the right. The slide plate 25 moving to the right will contact the positioning plate 23, and squeeze the inclined surface at the bottom end of the positioning plate 23 to move the positioning plate 23 upward. The positioning plate 23 moving upward will squeeze the positioning wheel three 37 to make the positioning wheel three 37 roll along the inclined surface of the upper surface of the positioning plate 23. When the positioning wheel three 37 rolls, it will drive the connecting rod 33 to rotate with the center of the rotating shaft 32 as the origin.
[0042] The rotating connecting rod 33 will drive the positioning wheel 1 34 to approach the material. When the positioning wheel 1 34 and the positioning wheel 2 36 on both sides clamp the cylindrical material, the motor 22 is turned off. Under the influence of the self-locking property of the threaded rod 27, the position of the device will be fixed, thereby maintaining the stability of the device when clamping the cylindrical material. When the positioning plate 23 rises and drives the positioning wheel 3 37 to roll, the distance between the two groups of blocks 38 will also be expanded. When the distance between the two groups of blocks 38 is expanded, the compression spring 39 will be stretched to generate a reaction force. After the material is fixed, processing begins.
[0043] After the processing is completed, the processed material needs to be removed. When removing the material, first adjust the switch of the motor 22 to change the direction of rotation of the output shaft of the motor 22, so that the output shaft of the motor 22 rotates in the opposite direction, and then start the motor 22 to drive the threaded rod 27 to rotate in the opposite direction. The threaded rod 27 rotating in the opposite direction will drive the slide plate 25 to move to the left, and the slide plate 25 moving to the left will gradually separate from the positioning plate 23. After the positioning plate 23 and the slide plate 25 separate, they will move downward to release the squeezing of the positioning wheel three 37. After the squeezing is released, the connecting rod 33 will be driven to rotate in the opposite direction under the influence of the tensile force of the reaction force of the compression spring 39, so that the clamping assembly returns to its initial position, the clamping of the material is released, and then the material is removed.
[0044] Since the lengths of the materials are of different sizes, in order to maintain stability during processing, the clamping assembly and the positioning assembly need to be adjusted to the middle section of the material. When adjusting, first pull the limit rod 42 to the left to drive the limit plate 44 to move to the left. The limit plate 44 moving to the left will squeeze the limit spring 43 to generate a reaction force. The limit plate 44 moving to the left will disengage from the limit groove 401 to release the limit on the support plate 41, and then move the support plate 41 back and forth to drive the clamping assembly and the positioning assembly to move synchronously. When moving to the appropriate position, release the limit rod 42, and the reaction force of the limit spring 43 will push the limit plate 44 and the limit rod 42 to move to the right. The limit rod 42 moving to the right will be plugged into the limit groove 401 to limit the support plate 41, thereby ensuring the stability of the device.
[0045] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A turning mechanism for cylindrical materials, comprising a lathe (1), characterized in that: The upper surface of the lathe (1) is provided with a positioning assembly, the upper part of the lathe (1) is provided with a clamping assembly, the left surface of the lathe (1) is provided with a limiting assembly, the positioning assembly comprises a bottom plate (26), the inner wall of the bottom plate (26) is slidably connected with a slide plate (25), the left surface of the slide plate (25) is penetrated and threadedly connected with a threaded rod (27), the front surface of the bottom plate (26) is penetrated and slidably connected with a slider (24), the front surface of the slider (24) is fixedly connected with a positioning plate (23), and the upper surface of the lathe (1) is slidably connected with a side plate (21).
2. A turning mechanism for cylindrical materials according to claim 1, characterized in that: The bottom plate (26) is slidably connected to the upper surface of the lathe (1), the upper surface of the slide plate (25) is set as an inclined surface, the lower surface of the positioning plate (23) is set as an inclined surface, and the upper surface of the positioning plate (23) is set as an inclined surface.
3. A turning mechanism for cylindrical materials according to claim 1, characterized in that: The positioning assembly also includes a motor (22), and the left end of the threaded rod (27) is fixedly connected to the output shaft of the motor (22).
4. A turning mechanism for cylindrical materials according to claim 1, characterized in that: The clamping assembly comprises a connecting rod (33), the inner wall of the front side of the connecting rod (33) is rotatably connected to a positioning wheel three (37), the inner wall of the front side of the connecting rod (33) is rotatably connected to a positioning wheel one (34), the front surface of the connecting rod (33) passes through and is rotatably connected to a rotating shaft (32), the outer wall of the rotating shaft (32) is fixedly connected to a connecting block (31), the upper surface of the positioning plate (23) is fixedly connected to a fixing block (35), the inner wall of the front side of the fixing block (35) is rotatably connected to a positioning wheel two (36), and the front surface of the connecting rod (33) is fixedly connected to a block (38).
5. A turning mechanism for cylindrical materials according to claim 4, characterized in that: The left surface of the connecting block (31) is fixedly connected to the right surface of the side plate (21), and the positioning wheel three (37) is rollingly connected to the inclined surface of the upper surface of the positioning plate (23).
6. A turning mechanism for cylindrical materials according to claim 4, characterized in that: The connecting rod (33), the block (38), the first positioning wheel (34), the connecting block (31), the rotating shaft (32), the third positioning wheel (37), and the block (38) are provided in two groups. The two groups of the connecting rod (33), the first positioning wheel (34), the connecting block (31), the rotating shaft (32), the third positioning wheel (37), and the block (38) are symmetrically distributed along the center line of the positioning plate (23). The two groups of the blocks (38) are elastically connected by a compression spring (39). One end of the compression spring (39) is fixedly connected to the left surface of the block (38), and the other end of the compression spring (39) is fixedly connected to the right surface of the other group of blocks (38).
7. A turning mechanism for cylindrical materials according to claim 3, characterized in that: The limiting assembly comprises a support plate (41), the inner wall of the support plate (41) being elastically connected to a limiting plate (44) via a limiting spring (43), the left surface of the limiting plate (44) passing through and fixedly connected to a limiting rod (42), and a limiting groove (401) being provided on the left surface of the lathe (1).
8. A turning mechanism for cylindrical materials according to claim 7, characterized in that: The motor (22) is arranged on the upper surface of the support plate (41), the support plate (41) is slidably connected to the left surface of the lathe (1), the limit plate (44) is slidably connected to the inner wall of the support plate (41), one end of the limit spring (43) is fixedly connected to the left surface of the limit plate (44), the other end of the limit spring (43) is fixedly connected to the inner wall on the left side of the support plate (41), and the limit rod (42) is inserted into the inner wall of the limit slot (401).
Citation Information
Patent Citations
Clamping mechanism for turning pipe fitting
CN219649249U
Cited By
Ultrasonic numerical control deep hole turning and boring machine
CN121245524A