Diamond roller milling device

By designing the chuck and transmission system in the diamond roller milling device, we ensure that the product does not deviate during the processing process, and through cooling, lubrication and recycling mechanisms, heat and friction are reduced, and resource recycling is realized, the problems of workpiece offset and resource waste in the existing devices are solved, and product quality and equipment life are improved.

CN222791245UActive Publication Date: 2025-04-25KESHENG EXTRUSION MASCH TECH (NANJING) CO LTD
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Patent Information

Application Number
CN202421464034.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-04-25
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

During use, the existing diamond roller milling device has a simple fixed structure and unstable sliding method. The workpiece may be offset during the milling process, which will affect product quality.

Method used

A diamond roller milling device including a main mechanism, a cooling mechanism, a lubrication mechanism and a recycling mechanism is designed. Through the combination of chuck and clamps, one end of the product is fixed and the other end is fixed by the fixing head at the end of the bed to ensure that the product does not deviate during processing. At the same time, a transmission system of ball screw and screw is used to drive the milling motor to move smoothly. The cooling mechanism uses a water pump and a universal bamboo tube to cool down the milling tool and product. The lubricating mechanism supplies oil to the slider and chute through the oil pump and oil outlet pipe to reduce iron chip friction. The recycling mechanism realizes the recycling of debris and coolant through a chip storage box and a filter.

Benefits of technology

Through the design of the chuck and transmission system, we ensure that the product does not deviate during the processing process and improve product quality. The design of cooling and lubrication mechanism reduces heat and friction during processing and extends the service life of the equipment. The design of the recycling agency realizes the recycling of resources and improves production efficiency and product quality.

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Abstract

The utility model relates to the technical field of roller surface processing and finishing, and discloses a diamond roller milling device which comprises a main body mechanism, a cooling mechanism, a lubricating mechanism and a recycling mechanism, the cooling mechanism is located outside the main body mechanism, the lubricating mechanism is located outside the main body mechanism, the recycling mechanism is located inside the main body mechanism, and the cooling mechanism is located outside the main body mechanism. The main body mechanism comprises a lathe bed, a lathe head motor is fixedly connected to the outer wall of the lathe bed, a rotating rod is fixedly connected to the outer wall of the lathe head motor, a chuck is fixedly connected to the outer wall of the rotating rod, and clamping teeth are connected to the inner wall of the chuck in an engaged mode. When a product is machined, one end of the product can be clamped by the clamping teeth through the chuck, the other end of the product is fixed by the bed tail fixing head, the product does not deviate in the machining process, the screw is rotated through the motor, the screw drives the ball screw, the ball screw drives the sliding block, the sliding block drives the fixing plate, and the fixing plate drives the milling motor to move stably. The product quality is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of processing and trimming the surface of a rolling roller, in particular to a diamond roller milling device. Background Art

[0002] The diamond roller milling device is a device used to process and trim the surface of the roller. It is mainly used in the metal processing industry. It is equipped with a CNC system that can accurately control the motion trajectory and processing parameters of the grinding wheel to achieve high-precision processing effects. A cooling system is set to reduce the heat generated during the processing, prevent the roller from deforming and improve the processing efficiency. The device structure is ensured to be stable and reliable, able to withstand long-term high-intensity work, and ensure processing quality and efficiency. Through the above design, the diamond roller milling device can achieve high-precision and high-efficiency processing of the roller surface, improve production efficiency and product quality, and meet the metal processing industry's demand for precision processing equipment.

[0003] The publication number is CN202461723U. The utility model discloses a diamond roller whirlwind milling machine, including a guide rail seat, a first gearbox is provided at the end of the guide rail seat, a second gearbox is slidably connected to the guide rail seat, the first gearbox and the second gearbox are connected through a first screw transmission, a workpiece clamping device is provided on the second gearbox, and a milling device is provided on the guide rail seat at the workpiece clamping end of the second gearbox. The utility model is simple and fast to process a large pitch screw with high processing accuracy.

[0004] During use, the device has a simple fixed structure and an unstable sliding mode, which may cause the workpiece to shift during the milling process, thus affecting the product quality. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a diamond roller milling device.

[0006] The utility model is implemented by the following technical scheme: a diamond roller milling device, comprising a main body mechanism, a cooling mechanism, a lubricating mechanism and a recovery mechanism, wherein the cooling mechanism is located outside the main body mechanism, the lubricating mechanism is located outside the main body mechanism, and the recovery mechanism is located inside the main body mechanism;

[0007] The main mechanism includes a bed, an outer wall of the bed is fixedly connected to a head motor, an outer wall of the head motor is fixedly connected to a rotating rod, an outer wall of the rotating rod is fixedly connected to a chuck, an inner wall of the chuck is meshingly connected to a clamping tooth, and an inner wall of the chuck is meshingly connected to an adjusting handle, the outer wall of the bed is fixedly connected to a tail, the outer wall of the tail is fixedly connected to a transmission rod 1, an outer wall of the transmission rod 1 is rotatably connected to a fixed head, a slide groove is provided on the inner wall of the bed, a slider is slidably connected to the inner wall of the slide groove, the outer wall of the slider is fixedly connected to a fixing plate, the outer wall of the fixing plate is fixedly connected to a milling motor, the outer wall of the milling motor is fixedly connected to a milling head, the outer wall of the slider is fixedly connected to a ball screw, the inner wall of the ball screw is rotatably connected to a screw, the outer wall of the screw is fixedly connected to the motor, the outer wall of the milling motor is fixedly connected to a transmission rod 2, and the motor is fixedly connected to the inner wall of the bed.

[0008] As a further improvement of the above scheme, three clamping teeth are provided, and the three clamping teeth are symmetrically arranged around the center of the chuck, and two slide grooves are provided, and the two slide grooves are symmetrically arranged around the center of the bed.

[0009] Through the above technical solution, when processing the product, one end can be clamped by the chuck using the clamping teeth, and the other end is fixed by the fixed head at the end of the bed, so that the product will not deviate during the processing process. The screw is rotated by the motor, the screw drives the ball screw, the ball screw drives the slider, the slider drives the fixed plate, and the fixed plate drives the milling motor to move smoothly, thereby improving product quality.

[0010] As a further improvement of the above scheme, the cooling mechanism includes a water pump, the outer wall of the water pump is fixedly connected to the outer wall of the fixed plate, the water pump is fixedly connected to a transmission rod three, the outer wall of the transmission rod three is transmission-connected to a belt, the outer wall of the belt is transmission-connected to the outer wall of the transmission rod two, the water pump is driven by a milling motor through a belt, the inner wall of the water pump is connected to a liquid inlet pipe, the outer wall of the liquid inlet pipe is connected to a liquid storage box, and the outer wall of the liquid storage box is fixedly connected to the inner wall of the bed.

[0011] As a further improvement of the above scheme, the outer wall of the water pump is fixedly connected to a liquid outlet, and the outer wall of the liquid outlet is connected to a universal bamboo tube, and three universal bamboo tubes are provided, and the three universal bamboo tubes are symmetrically arranged around the center of the liquid outlet.

[0012] Through the above technical scheme, when the device is used for a long time, the milling motor rotates the transmission rod 2, the transmission rod 2 rotates the belt, the belt rotates the transmission rod 3, the transmission rod 3 drives the water pump, the water pump draws coolant from the liquid storage box into the liquid inlet pipe, the liquid inlet pipe flows into the water pump, the water pump discharges to the liquid outlet, and then distributed to the universal bamboo tube from the liquid outlet, so as to cool the milling tool and the product.

[0013] As a further improvement of the above scheme, the lubrication mechanism includes an oil pump, the outer wall of the oil pump is fixedly connected to the outer wall of the fixed plate, the outer wall of the oil pump is fixedly connected to an oil storage box, the inner wall of the oil pump is connected to an oil outlet pipe 1, the inner wall of the oil pump is connected to an oil outlet pipe 2, and the inner wall of the fixed plate is provided with an oil inlet hole.

[0014] Through the above technical scheme, during the use of the equipment, lubricating oil is extracted into the oil storage box through the oil pump, and the lubricating oil is distributed to the oil outlet pipe 1 and the oil outlet pipe 2 by the oil pump. The oil outlet pipe 1 and the oil outlet pipe 2 then flow into the slider and the slide groove through the oil inlet hole, so as to lubricate and maintain the slider and the slide groove, so that the friction of the iron chips under milling on the slider during the production movement of the milling equipment can be effectively reduced, and the service life of the product can be further improved.

[0015] As a further improvement of the above scheme, the recovery mechanism includes a chip box, the outer wall of the chip box is slidably connected to the inner wall of the bed, the outer wall of the chip box is fixedly connected to a handle, two handles are provided, and the two handles are symmetrically arranged around the center of the chip box, the inner wall of the chip box is provided with a drainage hole, and a plurality of drainage holes are provided, and the plurality of drainage holes are symmetrically arranged around the center of the chip box, and the chip box is contacted with a filter.

[0016] As a further improvement of the above scheme, the outer wall of the filter is fixedly connected with handle 2, the outer wall of the filter is slidably connected with limit plate 1, the outer wall of the filter is slidably connected with limit plate 2, and the bottom of the inner wall of the bed is fixedly connected with a drainage block.

[0017] Through the above technical scheme, the debris and coolant generated during the milling process will fall into the chip box, and the coolant will flow out of the chip box through the drainage hole. After passing through the filter to filter out the fine iron chips, the coolant will flow into the outer wall drainage block, and then flow into the liquid storage box through the inclined surface of the drainage block to achieve the effect of recycling. After the chip box and the filter have been used for a long time, the handles one and two can be pulled outward to take out the chip box and the filter for cleaning.

[0018] Compared with the prior art, the beneficial effects of the present invention are:

[0019] The utility model can clamp one end of the product by means of a chuck using clamping teeth and fix the other end by a fixed head at the end of a bed during product processing, so that the product will not deviate during the processing. The screw is rotated by a motor, the screw drives the ball screw, the ball screw drives the slider, the slider drives the fixed plate, and the fixed plate drives the milling motor to move smoothly, thereby improving product quality.

[0020] The utility model uses the device that, when used for a long time, the milling motor rotates the second transmission rod, the second transmission rod rotates the belt, the belt rotates the third transmission rod, the third transmission rod drives the water pump, the water pump draws coolant from the liquid storage box into the liquid inlet pipe, the liquid inlet pipe flows into the water pump, the water pump discharges to the liquid outlet, and then the liquid outlet is distributed to the universal bamboo tube, so as to cool the milling tool and the product.

[0021] The utility model draws lubricating oil into the oil storage box through the oil pump during the use of the equipment, and the lubricating oil is distributed to the oil outlet pipe 1 and the oil outlet pipe 2 by the oil pump. The oil outlet pipe 1 and the oil outlet pipe 2 flow into the slider and the slide groove through the oil inlet hole, so as to lubricate and maintain the slider and the slide groove, so that the friction of the iron chips under milling on the slider is effectively reduced during the production movement of the milling equipment, and the service life of the product is further improved.

[0022] The utility model allows the debris and coolant generated in the milling process to fall into the chip storage box, the coolant flows out of the chip storage box through the drainage hole, the coolant flows into the outer wall of the drainage block after filtering out fine iron chips through the filter screen, and then flows into the liquid storage box through the inclined surface of the drainage block to achieve the effect of recycling. After the chip storage box and the filter screen have been used for a long time, the handles one and two can be pulled outwards to take out the chip storage box and the filter screen for cleaning. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0024] Figure 2 This is a schematic diagram of the structure of the milling motor of the utility model;

[0025] Figure 3 This is a schematic diagram of the structure of the ball screw of the utility model;

[0026] Figure 4 This is a schematic diagram of the cooling mechanism structure of the utility model;

[0027] Figure 5 This is a schematic diagram of the lubrication mechanism structure of the utility model;

[0028] Figure 6 This is a schematic diagram of the cross-sectional structure of the lubrication mechanism of the utility model;

[0029] Figure 7 This is a schematic diagram of the structure of the recycling mechanism of the utility model;

[0030] Figure 8 It is a schematic diagram of the cross-sectional structure of the recovery mechanism of the utility model.

[0031] Description of main symbols:

[0032] Main body; 101, bed; 102, head motor; 103, rotating rod; 104, chuck; 105, clamping teeth; 106, adjustment handle; 107, bed foot; 108, transmission rod 1; 109, fixed head; 110, slide; 111, slider; 112, fixed plate; 113, milling motor; 114, milling head; 115, ball screw; 116, screw; 117, motor; 118, transmission rod 2; 2, cooling mechanism; 201, water pump; 202, Transmission rod three; 203, belt; 204, liquid inlet pipe; 205, liquid storage box; 206, liquid outlet; 207, universal bamboo tube; 3, lubrication mechanism; 301, oil pump; 302, oil storage box; 303, oil outlet pipe one; 304, oil outlet pipe two; 305, oil inlet hole; 4, recovery mechanism; 401, chip storage box; 402, handle; 403, drainage hole; 404, filter screen; 405, handle two; 406, limit plate one; 407, limit plate two; 408, drainage block. DETAILED DESCRIPTION

[0033] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment. Example

[0034] Please combine Figure 1-8 A diamond roller milling device of this embodiment includes a main body mechanism 1, a cooling mechanism 2, a lubricating mechanism 3 and a recovery mechanism 4, wherein the cooling mechanism 2 is located outside the main body mechanism 1, the lubricating mechanism 3 is located outside the main body mechanism 1, and the recovery mechanism 4 is located inside the main body mechanism 1;

[0035] The main mechanism 1 includes a bed 101, the outer wall of the bed 101 is fixedly connected to a head motor 102, the outer wall of the head motor 102 is fixedly connected to a rotating rod 103, the outer wall of the rotating rod 103 is fixedly connected to a chuck 104, the inner wall of the chuck 104 is meshed with a clamping tooth 105, the inner wall of the chuck 104 is meshed with an adjusting handle 106, the outer wall of the bed 101 is fixedly connected to a foot 107, the outer wall of the foot 107 is fixedly connected to a transmission rod 108, the outer wall of the transmission rod 108 is rotatably connected to a fixed head 109, and the inner wall of the bed 101 is provided with a sliding Groove 110, the inner wall of the slide groove 110 is slidably connected with a slider 111, the outer wall of the slider 111 is fixedly connected with a fixing plate 112, the outer wall of the fixing plate 112 is fixedly connected with a milling motor 113, the outer wall of the milling motor 113 is fixedly connected with a milling head 114, the outer wall of the slider 111 is fixedly connected with a ball screw 115, the inner wall of the ball screw 115 is rotatably connected with a screw 116, the outer wall of the screw 116 is fixedly connected with a motor 117, the outer wall of the milling motor 113 is fixedly connected with a transmission rod 118, and the motor 117 is fixedly connected to the inner wall of the bed 101.

[0036] There are three clamping teeth 105 , which are symmetrically arranged around the center of the chuck 104 . There are two slide grooves 110 , which are symmetrically arranged around the center of the bed 101 .

[0037] The cooling mechanism 2 includes a water pump 201, the outer wall of the water pump 201 is fixedly connected to the outer wall of the fixed plate 112, the water pump 201 is fixedly connected to a transmission rod three 202, the outer wall of the transmission rod three 202 is transmission-connected to a belt 203, the outer wall of the belt 203 is transmission-connected to the outer wall of the transmission rod two 118, the water pump 201 is driven by the milling motor 113 through the belt, the inner wall of the water pump 201 is connected to a liquid inlet pipe 204, the outer wall of the liquid inlet pipe 204 is connected to a liquid storage box 205, and the outer wall of the liquid storage box 205 is fixedly connected to the inner wall of the bed 101.

[0038] The outer wall of the water pump 201 is fixedly connected with a liquid outlet 206 , and the outer wall of the liquid outlet 206 is connected with a universal bamboo tube 207 . There are three universal bamboo tubes 207 , and the three universal bamboo tubes 207 are symmetrically arranged around the center of the liquid outlet 206 .

[0039] The lubrication mechanism 3 includes an oil pump 301, the outer wall of the oil pump 301 is fixedly connected to the outer wall of the fixed plate 112, the outer wall of the oil pump 301 is fixedly connected to an oil storage box 302, the inner wall of the oil pump 301 is connected to an oil outlet pipe 1 303, the inner wall of the oil pump 301 is connected to an oil outlet pipe 2 304, and the inner wall of the fixed plate 112 is provided with an oil inlet hole 305.

[0040] The recovery mechanism 4 includes a chip box 401, the outer wall of the chip box 401 is slidably connected to the inner wall of the bed 101, the outer wall of the chip box 401 is fixedly connected to a handle 402, two handles 402 are provided, and the two handles 402 are symmetrically arranged around the center of the chip box 401, the inner wall of the chip box 401 is provided with a drainage hole 403, and a plurality of drainage holes 403 are provided, and the plurality of drainage holes 403 are symmetrically arranged around the center of the chip box 401, and a filter net 404 is provided in contact with the chip box 401.

[0041] The outer wall of the filter 404 is fixedly connected with a handle 2 405 , the outer wall of the filter 404 is slidably connected with a limit plate 1 406 , the outer wall of the filter 404 is slidably connected with a limit plate 2 407 , and the bottom of the inner wall of the bed 101 is fixedly connected with a drainage block 408 .

[0042] The implementation principle of a diamond roller milling device in the embodiment of the present application is as follows: when in use, one end is clamped by the clamping teeth 105 through the chuck 104, and the other end is fixed by the fixed head 109 of the bed foot 107, so that the product does not deviate during the processing, and the screw 116 is rotated by the motor 117, the screw 116 drives the ball screw 115, the ball screw 115 drives the slider 111, the slider 111 drives the fixed plate 112, and the fixed plate 112 drives the milling motor 113 to move smoothly. Improve product quality. When used for a long time, the milling motor 113 rotates the transmission rod 118, the transmission rod 118 drives the belt 203, the belt 203 drives the transmission rod 202, the transmission rod 202 drives the water pump 201, the water pump 201 draws coolant from the liquid storage box 205 into the liquid inlet pipe 204, the liquid inlet pipe 204 flows into the water pump 201, the water pump 201 discharges to the liquid outlet 206, the liquid outlet 206 is distributed to the universal bamboo tube 207, and the universal bamboo tube 207 is used to The milling tool and the product are cooled, and the lubricating oil is extracted from the oil storage box 302 by the oil pump 301. The lubricating oil is distributed to the oil outlet pipe 1 303 and the oil outlet pipe 2 304 by the oil pump 301. The oil outlet pipe 1 303 and the oil outlet pipe 2 304 then flow into the chute 110 and the slider 111 through the oil inlet hole 305, and the chute 110 and the slider 111 are lubricated and maintained. The milling equipment is used to effectively reduce the friction of the iron chips under milling on the slider during the production movement, and further improve the service life of the product. The chips and coolant generated during the milling process fall into the chip box 401, and the coolant flows out of the chip box 401 through the drainage hole 403. The coolant then passes through the filter 404 to filter out the fine iron chips and then flows into the outer wall of the drainage block, and then flows into the liquid storage box 205 through the inclined surface of the drainage block to achieve the effect of recycling. After the chip box 401 and the filter 404 have been used for a long time, the handle 402 and the handle 405 can be pulled outward to take out the chip box 401 and the filter 404 for cleaning.

[0043] The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.

Claims

1. A diamond roller milling device, characterized in that: The invention comprises a main body mechanism (1), a cooling mechanism (2), a lubricating mechanism (3) and a recovery mechanism (4), wherein the cooling mechanism (2) is located outside the main body mechanism (1), the lubricating mechanism (3) is located outside the main body mechanism (1), and the recovery mechanism (4) is located inside the main body mechanism (1); The main body mechanism (1) comprises a bed (101), the outer wall of the bed (101) is fixedly connected to a head motor (102), the outer wall of the head motor (102) is fixedly connected to a rotating rod (103), the outer wall of the rotating rod (103) is fixedly connected to a chuck (104), the inner wall of the chuck (104) is meshingly connected to clamping teeth (105), the inner wall of the chuck (104) is meshingly connected to an adjustment handle (106), the outer wall of the bed (101) is fixedly connected to a foot (107), the outer wall of the foot (107) is fixedly connected to a transmission rod 1 (108), the outer wall of the transmission rod 1 (108) is rotatably connected to a fixed head (109), and the inner wall of the bed (101) is provided with A slide groove (110), wherein the inner wall of the slide groove (110) is slidably connected to a slider (111), the outer wall of the slider (111) is fixedly connected to a fixing plate (112), the outer wall of the fixing plate (112) is fixedly connected to a milling motor (113), the outer wall of the milling motor (113) is fixedly connected to a milling head (114), the outer wall of the slider (111) is fixedly connected to a ball screw (115), the inner wall of the ball screw (115) is rotatably connected to a screw (116), the outer wall of the screw (116) is fixedly connected to a motor (117), the outer wall of the milling motor (113) is fixedly connected to a second transmission rod (118), and the motor (117) is fixedly connected to the inner wall of the bed (101).

2. A diamond roller milling device as claimed in claim 1, characterized in that: The clamping teeth (105) are provided in three numbers, and the three clamping teeth (105) are symmetrically arranged around the center of the clamping disc (104); the sliding grooves (110) are provided in two numbers, and the two sliding grooves (110) are symmetrically arranged around the center of the bed (101).

3. A diamond roller milling device as claimed in claim 1, characterized in that: The cooling mechanism (2) comprises a water pump (201), the outer wall of the water pump (201) being fixedly connected to the outer wall of the fixed plate (112), the water pump (201) being fixedly connected to a transmission rod three (202), the outer wall of the transmission rod three (202) being transmission-connected to a belt (203), the outer wall of the belt (203) being transmission-connected to the outer wall of the transmission rod two (118), the water pump (201) being driven by the milling motor (113) via the belt, the inner wall of the water pump (201) being connected to a liquid inlet pipe (204), the outer wall of the liquid inlet pipe (204) being connected to a liquid storage box (205), the outer wall of the liquid storage box (205) being fixedly connected to the inner wall of the bed (101).

4. A diamond roller milling device as claimed in claim 3, characterized in that: The outer wall of the water pump (201) is fixedly connected with a liquid outlet (206), and the outer wall of the liquid outlet (206) is connected with a universal bamboo tube (207), and three universal bamboo tubes (207) are provided, and the three universal bamboo tubes (207) are symmetrically arranged around the center of the liquid outlet (206).

5. A diamond roller milling device as claimed in claim 1, characterized in that: The lubrication mechanism (3) comprises an oil pump (301), the outer wall of the oil pump (301) being fixedly connected to the outer wall of the fixed plate (112), the outer wall of the oil pump (301) being fixedly connected to an oil storage box (302), the inner wall of the oil pump (301) being connected to an oil outlet pipe 1 (303), the inner wall of the oil pump (301) being connected to an oil outlet pipe 2 (304), and the inner wall of the fixed plate (112) being provided with an oil inlet hole (305).

6. A diamond roller milling device as claimed in claim 1, characterized in that: The recovery mechanism (4) comprises a chip storage box (401), the outer wall of the chip storage box (401) is slidably connected to the inner wall of the bed (101), the outer wall of the chip storage box (401) is fixedly connected to a handle (402), two handles (402) are provided, and the two handles (402) are symmetrically arranged around the center of the chip storage box (401), the inner wall of the chip storage box (401) is provided with a drainage hole (403), a plurality of drainage holes (403) are provided, and the plurality of drainage holes (403) are symmetrically arranged around the center of the chip storage box (401), and a filter screen (404) is provided in contact with the chip storage box (401).

7. A diamond roller milling device as claimed in claim 6, characterized in that: The outer wall of the filter screen (404) is fixedly connected to a second handle (405), the outer wall of the filter screen (404) is slidably connected to a first limit plate (406), the outer wall of the filter screen (404) is slidably connected to a second limit plate (407), and the bottom of the inner wall of the bed (101) is fixedly connected to a drainage block (408).

Citation Information

Patent Citations

  • Cyclone mill of diamond roller

    CN202461723U