Photovoltaic support cutting device
By designing a photovoltaic bracket cutting device including a transport component and a cutting component, the problem of shaking during cutting in the prior art is solved, high-precision automated cutting is achieved, and the service life of the cutting sheet is extended through the nozzle cooling device.
Patent Information
- Application Number
- CN202421741306.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-23
AI Technical Summary
The existing photovoltaic bracket cutting devices lack a fixed structure during cutting, which causes the bracket to shake and reduces the cutting accuracy.
A photovoltaic bracket cutting device including a cutting device body, a transportation assembly and a control module is designed. The transport assembly drives the mounting plate and the driving wheel to tighten the bracket through the stepper motor to ensure the stability of the bracket; the cutting assembly can be manually or automatically cut through the guide rail and scale; when the cutting piece moves downward, the pressing plate presses the bracket to reduce sliding.
The stable fixation of the bracket during cutting is achieved, which improves the cutting accuracy; through automated and manual cutting functions, it can adapt to the cutting needs of different lengths of brackets; the nozzle cooling device extends the service life of the cutting piece.
Smart Images

Figure CN222791321U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cutting devices, and in particular to a photovoltaic support cutting device. Background Art
[0002] Photovoltaic brackets are an important part of photovoltaic systems. Their main function is to fix and support photovoltaic modules and adjust their angles and directions to maximize the reception of sunlight. Most of the current photovoltaic bracket cutting devices cannot achieve automated cutting, and workers are required to manually measure and change the cutting length. In this regard, a photovoltaic bracket cutting device is proposed, which can quickly cut the bracket according to needs, can well fix the bracket during cutting, and is fast and simple to cut.
[0003] After searching, the Chinese patent application No. 202322329021.5 discloses a photovoltaic bracket cutting device, including a workbench; both sides of the top of the workbench are fixedly connected with a connecting seat; the surface of the connecting seat is rotatably connected with a support shaft; one end of the support shaft is fixedly connected to a transmission box; a motor is installed inside the transmission box; the output shaft of the motor is fixedly connected to a transmission shaft through a coupling; one end of the transmission shaft is fixedly connected to a cutting blade; a water cavity is opened on the surface of the connecting seat; and a placement plate is fixedly connected to the top of the connecting seat. The cutting device in the above document has the following shortcomings: the cutting device does not set a corresponding fixed structure when cutting the bracket, which makes the bracket easy to shake during cutting, resulting in reduced cutting accuracy. Utility Model Content
[0004] The utility model aims to solve the shortcomings in the prior art and proposes a photovoltaic bracket cutting device.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A photovoltaic bracket cutting device comprises a cutting device body, a cutting assembly is arranged on the cutting device body, a transport assembly is arranged at the front end of the cutting device body, and the cutting device also comprises a control module; the transport assembly comprises a stepper motor 1, a sliding groove is arranged on the cutting device body, a stepper motor 1 is installed at one end of the groove, the stepper motor 1 is electrically connected to the control module, a screw rod 1 is arranged in the sliding groove, the screw rod 1 is installed at the output end of the stepper motor 1, a mounting plate is slidably installed on the screw rod 1, a plurality of brackets are arranged on the mounting plate, a plurality of driving wheels are rotatably installed on the bracket, a motor 1 is installed on the driving wheel, the output end of the motor 1 is connected to the driving wheel, the motor 1 is electrically connected to the control module, a plurality of brackets are arranged on the cutting device body, a plurality of driven wheels are rotatably installed on the bracket, and a protrusion structure is arranged at the bottom of the driven wheel.
[0007] As a further solution of the utility model: the cutting device also includes a slide rail, which is installed on the cutting device body, a screw rod 2 is arranged in the slide rail, a stepper motor 2 is arranged on one side of the slide rail, the output end of the stepper motor 2 is connected to the screw rod 2, the stepper motor 2 is electrically connected to the control module, a guide rail is arranged on one side of the cutting device body, the cutting assembly is installed on the guide rail and the screw rod 2, and a scale is arranged on the outer surface of the guide rail.
[0008] As a further solution of the utility model: the cutting assembly includes a translation slide, which is slidably installed on screw rod 2 and the guide rail, and a pneumatic telescopic rod is arranged on the translation slide, and the pneumatic telescopic rod is electrically connected to the control module, and a mounting shell is arranged at the output end of the pneumatic telescopic rod, and a cutting blade is rotatably installed in the mounting shell, and a motor 2 is arranged on one side of the mounting shell, and the motor 2 is electrically connected to the control module, and the output end of the motor 2 is connected to the cutting blade.
[0009] As a further solution of the utility model: the cutting assembly also includes a sliding rod, a bracket is arranged on one side of the mounting shell close to the center of the cutting device body, a hole is arranged on the bracket, the sliding rod is installed in the hole, a spring is arranged on the sliding rod, a pressing plate is arranged at the bottom of the sliding rod, and a groove is arranged on the translation slide.
[0010] As a further solution of the utility model: the cutting device also includes a heat dissipation component, the heat dissipation component includes a water tank, the water tank is installed on the cutting device body, a nozzle is arranged on one side of the mounting shell, the nozzle is connected to the water tank through a water pipe, and a water pump is arranged in the water tank.
[0011] As a further solution of the utility model: the cutting device also includes a limit plate, the limit plate is installed on the cutting device body, a collision sensor is arranged on the limit plate, and the collision sensor is electrically connected to the control module
[0012] As a further solution of the present invention: the cutting device further comprises a control panel, which is installed on one side of the cutting device body, and the control panel is electrically connected to the control module.
[0013] As a further solution of the utility model: the cutting device body is provided with a hole below the cutting assembly, a collecting box is provided in the hole, and a plurality of pulleys are provided at the bottom of the collecting box.
[0014] The beneficial effects of the utility model are:
[0015] 1. Through the control module, the stepper motor drives the mounting plate to move according to the size of the photovoltaic bracket, so that the driven wheel and the driving wheel can tighten the bracket. The control module drives the motor to move the bracket to the cutting assembly position for cutting. A raised structure is provided at the bottom of the driven wheel to facilitate the placement of the bracket.
[0016] 2. By setting a scale on the guide rail, the operator can cut the bracket by manually sliding the cutting assembly, and drive the stepper motor 2 to move the cutting assembly through the control module, so as to cut brackets of different lengths.
[0017] 3. When the cutting disc moves down, the pressing plate presses the bracket to reduce the sliding of the bracket during cutting and affect the cutting accuracy.
[0018] 4. The cutting blade can be cooled by setting a nozzle to extend its service life. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the structure of a photovoltaic bracket cutting device proposed by the utility model;
[0020] Figure 2 This is a schematic diagram of the structure of a photovoltaic bracket cutting device proposed by the utility model from a top view;
[0021] Figure 3 This is a schematic structural diagram of a cross-section of a transport assembly of a photovoltaic support cutting device proposed in the utility model;
[0022] Figure 4 This is a schematic diagram of the structure of a cutting assembly of a photovoltaic bracket cutting device proposed by the utility model;
[0023] Figure 5 This is a structural schematic diagram of a collection box for a photovoltaic support cutting device proposed in the utility model.
[0024] In the figure: 1-cutting device body, 2-water tank, 3-cutting assembly, 4-collection box, 5-stepping motor 1, 6-guide rail, 7-control panel, 8-pulley, 9-screw 1, 10-mounting plate, 11-sprinkler, 12-slide rail, 13-screw 2, 14-stepping motor 2, 15-driven wheel, 16-driving wheel, 17-motor 1, 18-translational slide, 19-pneumatic telescopic rod, 20-mounting shell, 21-water pipe, 22-cutting disc, 23-motor 2, 24-limiting plate, 25-sliding rod, 26-spring, 27-pressing plate. DETAILED DESCRIPTION
[0025] The technical solution of the utility model is further described in detail below in conjunction with specific implementation methods.
[0026] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0027] Example 1
[0028] A photovoltaic support cutting device, such as Figure 1-Figure 4 As shown, it includes a cutting device body 1, on which a cutting component 3 is arranged, and a transport component is arranged at the front end of the cutting device body 1, and the cutting device also includes a control module; the transport component includes a stepper motor 5, and a sliding groove is arranged on the cutting device body 1, and a stepper motor 5 is installed at one end of the groove, and the stepper motor 5 is electrically connected to the control module, and a screw rod 9 is arranged in the sliding groove, and the screw rod 9 is installed at the output end of the stepper motor 5, and a mounting plate 10 is slidably installed on the screw rod 9, and a plurality of brackets are arranged on the mounting plate 10, and a plurality of driving wheels 16 are rotatably installed on the brackets, and a motor 17 is installed on the driving wheel 16, and the output end of the motor 17 is connected to the driving wheel 16, and the motor 17 is electrically connected to the control module, and a plurality of brackets are arranged on the cutting device body 1, and a plurality of driven wheels 15 are rotatably installed on the brackets, and a protruding structure is arranged at the bottom of the driven wheel 15.
[0029] The control module drives the stepper motor 17 to move the mounting plate 10 according to the size of the photovoltaic bracket, so that the driven wheel 15 and the driving wheel 16 can tighten the bracket. The control module drives the motor 17 to move the bracket to the position of the cutting component 3 for cutting. A raised structure is set at the bottom of the driven wheel 15 to facilitate the placement of the bracket.
[0030] In order to solve the problem of cutting assembly 3 moving; Figure 1 , 2 As shown, the cutting device also includes a slide rail 12, which is installed on the cutting device body 1, a screw rod 13 is arranged in the slide rail 12, a stepper motor 14 is arranged on one side of the slide rail 12, the output end of the stepper motor 14 is connected to the screw rod 13, the stepper motor 14 is electrically connected to the control module, a guide rail 6 is arranged on one side of the cutting device body 1, the cutting assembly 3 is installed on the guide rail 6 and the screw rod 13, and a scale is arranged on the outer surface of the guide rail 6.
[0031] By providing a scale on the guide rail 6, the operator can cut the bracket by manually sliding the cutting assembly 3, and by driving the stepping motor 2 14 to move the cutting assembly 3 through the control module, brackets of different lengths can be cut.
[0032] like Figure 1 , Figure 4 As shown, the cutting assembly 3 includes a translation slide 18, and the translation slide 18 is slidably mounted on the screw rod 13 and the guide rail 6. A pneumatic telescopic rod 19 is arranged on the translation slide 18, and the pneumatic telescopic rod 19 is electrically connected to the control module. A mounting shell 20 is arranged at the output end of the pneumatic telescopic rod 19, and a cutting blade 22 is rotatably mounted in the mounting shell 20. A motor 23 is arranged on one side of the mounting shell 20, and the motor 23 is electrically connected to the control module, and the output end of the motor 23 is connected to the cutting blade 22.
[0033] The control module drives and starts the telescopic rod 19 to enable the cutting blade 22 to cut the bracket.
[0034] In order to solve the problem of unstable bracket during cutting; Figure 4 As shown, the cutting assembly 3 also includes a sliding rod 25, a bracket is arranged on one side of the mounting shell 20 close to the center of the cutting device body 1, a hole is arranged on the bracket, the sliding rod 25 is installed in the hole, a spring 26 is arranged on the sliding rod 25, a pressing plate 27 is arranged at the bottom of the sliding rod 25, and a groove is arranged on the translation slide 18.
[0035] When the cutting blade moves downward, the pressing plate 27 presses the bracket to reduce the sliding of the bracket during cutting and the influence on the cutting accuracy.
[0036] In order to solve the problem of heat dissipation; Figure 1 , Figure 4 As shown, the cutting device also includes a heat dissipation component, which includes a water tank 2. The water tank 2 is installed on the cutting device body 1. A nozzle 11 is arranged on one side of the mounting shell 20. The nozzle 11 is connected to the water tank 2 through a water pipe 21. A water pump is arranged in the water tank 2.
[0037] The nozzle 11 is provided to cool the cutting blade 22 , thereby extending the service life of the cutting blade 22 .
[0038] like Figure 1 As shown, the cutting device further comprises a limit plate 24, and the limit plate 24 is mounted on the cutting device body 1, and a collision sensor is arranged on the limit plate 24, and the collision sensor is electrically connected to the control module.
[0039] like Figure 1 As shown, the cutting device further comprises a control panel 7, which is mounted on one side of the cutting device body 1, and the control panel 7 is electrically connected to the control module.
[0040] The cutting assembly 3 and the transport assembly on the cutting device are precisely controlled through the control panel 7.
[0041] Working principle: the bracket is placed on the transport assembly, the control module drives the stepper motor 15 to make the driving wheel 16 and the driven wheel 15 hold the bracket, and then the control module controls the transport assembly to move the bracket to the cutting assembly 3, and the bracket collides with the collision sensor on the limit plate 24. Then the control module drives the cutting assembly 3 to cut the bracket as needed.
[0042] Example 2
[0043] Reference Figure 3 A photovoltaic bracket cutting device, this embodiment makes the following improvements compared with embodiment 1: the cutting device body 1 is provided with a hole below the cutting component 3, a collecting box 4 is provided in the hole, and a plurality of pulleys 8 are provided at the bottom of the collecting box 4.
[0044] Working principle: The cut brackets are collected by setting up a collection box.
[0045] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A photovoltaic support cutting device, comprising a cutting device body (1), characterized in that: The cutting device body (1) is provided with a cutting assembly (3), a transport assembly is provided at the front end of the cutting device body (1), and the cutting device further comprises a control module; the transport assembly comprises a stepper motor (5), a sliding slot is provided on the cutting device body (1), a stepper motor (5) is installed at one end of the slot, the stepper motor (5) is electrically connected to the control module, a screw rod (9) is provided in the sliding slot, the screw rod (9) is installed at the output end of the stepper motor (5), and a screw rod (9) is provided at the output end of the screw rod (5). 9) is slidably mounted on a mounting plate (10), a plurality of brackets are arranged on the mounting plate (10), a plurality of driving wheels (16) are rotatably mounted on the brackets, a motor (17) is mounted on the driving wheel (16), an output end of the motor (17) is connected to the driving wheel (16), the motor (17) is electrically connected to the control module, a plurality of brackets are arranged on the cutting device body (1), a plurality of driven wheels (15) are rotatably mounted on the brackets, and a protruding structure is arranged at the bottom of the driven wheel (15).
2. A photovoltaic bracket cutting device according to claim 1, characterized in that: The cutting device further comprises a slide rail (12), wherein the slide rail (12) is mounted on the cutting device body (1), a second screw rod (13) is arranged in the slide rail (12), a second stepping motor (14) is arranged on one side of the slide rail (12), an output end of the second stepping motor (14) is connected to the second screw rod (13), the second stepping motor (14) is electrically connected to the control module, a guide rail (6) is arranged on one side of the cutting device body (1), the cutting assembly (3) is mounted on the guide rail (6) and the second screw rod (13), and a scale is arranged on the outer surface of the guide rail (6).
3. A photovoltaic bracket cutting device according to claim 2, characterized in that: The cutting assembly (3) comprises a translation slide (18), wherein the translation slide (18) is slidably mounted on the second screw rod (13) and the guide rail (6), a pneumatic telescopic rod (19) is arranged on the translation slide (18), the pneumatic telescopic rod (19) is electrically connected to the control module, a mounting shell (20) is arranged at the output end of the pneumatic telescopic rod (19), a cutting blade (22) is rotatably mounted in the mounting shell (20), a second motor (23) is arranged on one side of the mounting shell (20), the second motor (23) is electrically connected to the control module, and the output end of the second motor (23) is connected to the cutting blade (22).
4. A photovoltaic bracket cutting device according to claim 3, characterized in that: The cutting assembly (3) also includes a sliding rod (25), a bracket is arranged on one side of the mounting shell (20) close to the center of the cutting device body (1), a hole is arranged on the bracket, the sliding rod (25) is installed in the hole, a spring (26) is arranged on the sliding rod (25), a pressing plate (27) is arranged at the bottom of the sliding rod (25), and a groove is arranged on the translation slide (18).
5. A photovoltaic support cutting device according to claim 4, characterized in that: The cutting device further comprises a heat dissipation component, the heat dissipation component comprising a water tank (2), the water tank (2) being mounted on the cutting device body (1), a nozzle (11) being arranged on one side of the mounting shell (20), the nozzle (11) being connected to the water tank (2) via a water pipe (21), and a water pump being arranged in the water tank (2).
6. A photovoltaic support cutting device according to claim 5, characterized in that: The cutting device further comprises a limit plate (24), wherein the limit plate (24) is mounted on the cutting device body (1), and a collision sensor is arranged on the limit plate (24), and the collision sensor is electrically connected to the control module.
7. A photovoltaic support cutting device according to claim 6, characterized in that: The cutting device further comprises a control panel (7), wherein the control panel (7) is mounted on one side of the cutting device body (1), and the control panel (7) is electrically connected to the control module.
8. A photovoltaic support cutting device according to claim 7, characterized in that: The cutting device body (1) is provided with a hole below the cutting assembly (3), a collecting box (4) is provided in the hole, and a plurality of pulleys (8) are provided at the bottom of the collecting box (4).
Citation Information
Patent Citations
Photovoltaic support cutting device
CN220636512U