Turntable material receiving mechanism

By designing the turntable feeding mechanism, and using mobile clamps and rotary clamps to achieve automatic secondary clamping, the problem of complex operation and inefficiency in processing multi-sided aluminum profiles is solved, and the production efficiency and automation are improved.

CN222791341UActive Publication Date: 2025-04-25FOSHAN SHUNDE RUIKE IND CONTROL EQUIP CO LTD
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Patent Information

Application Number
CN202421765431.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-24
Publication Date
2025-04-25
Estimated Expiration
2034-07-24

AI Technical Summary

Technical Problem

When processing multi-sided aluminum profiles, traditional drilling tapping machines require manual clamping of workpieces multiple times, resulting in complex operation and inefficient efficiency.

Method used

A turntable feeding mechanism is designed, including a moving fixture and a rotary fixture, and automatic secondary clamping is achieved by automatically transferring the cut workpiece from the moving fixture to the rotary fixture.

Benefits of technology

It improves the stability and quality of feeding materials, reduces the labor intensity of operators, improves the production efficiency of profiles, and enhances the degree of automation of production processes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a rotary table material receiving mechanism which comprises a machine table, a cutter module used for cutting off profiles is arranged on the machine table, and a movable clamp used for receiving workpieces formed after cutting off and transferring the workpieces to the side is arranged behind the cutter module. A rotating clamp used for receiving the workpieces sent out by the movable clamp and rotating the clamped workpieces so that the double end faces or / and the single side faces of the clamped workpieces can face the machining direction one by one is arranged behind the movable clamp. According to the rotating disc material receiving mechanism, a workpiece which is just cut is transferred to the rotating clamp through the movable clamp, automatic secondary clamping is achieved, the structure is simple, the material receiving stability and the material receiving quality are improved, the labor intensity of operators is reduced, the automation degree of the production process can be improved, and the production efficiency of profiles is effectively improved.
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Description

Technical Field

[0001] The utility model relates to the field of aluminum profile drilling and tapping equipment, in particular to a turntable material receiving mechanism for a five-side drilling and tapping integrated machine. Background Art

[0002] A drilling and tapping machine is a mechanical device that processes holes on radiator aluminum profiles and processes internal threads on the inner side of the holes by rotary cutting. It mainly includes a frame, a processing table, a drilling and tapping mechanism, and a cutting mechanism. The drilling and tapping mechanism is provided with a drilling head and a tapping head. During production, the strip-shaped radiator aluminum profile is first clamped on the drilling and tapping machine. However, traditional drilling and tapping machines mainly adopt the structure of a single drilling and tapping mechanism, and can only drill and tap one side of the radiator aluminum profile at a time. When one side of the profile is processed, the cutting mechanism is used to cut the profile into multiple independent workpieces. If multiple sides need to be processed, the workpiece needs to be manually clamped again, and the orientation of the workpiece is repeatedly adjusted to align the processed side with the drilling and tapping mechanism. Therefore, when the workpiece is processed on more than two sides, the workpiece needs to be clamped multiple times, and the clamping process is generally manual. Summary of the invention

[0003] The utility model aims to provide a turntable material receiving mechanism which has a simple and reasonable structure, is easy to install and has a stable structure.

[0004] The turntable material receiving mechanism includes a machine table, on which a cutting die set for cutting profiles is provided, behind which a mobile fixture for receiving workpieces formed after cutting and transferring the workpieces to the side is provided, and behind which a rotating fixture for receiving workpieces sent out by the mobile fixture and rotating the clamped workpieces so that their double end faces and / or single side faces face the processing direction one by one is provided.

[0005] The purpose of the utility model can also be solved by the following technical measures:

[0006] As a more specific solution, a pushing device for positioning the workpiece on the rotating fixture is also provided between the mobile fixture and the rotating fixture, and the pushing device is arranged next to the rotating fixture; the pushing device at least includes a pushing cylinder fixed on the mobile fixture, and a side pushing plate for pushing the end surface of the workpiece is connected to the piston shaft of the pushing cylinder.

[0007] As a further solution, the movable clamp includes a fixed base plate placed horizontally behind the cutting die assembly, a movable base plate and a movable cylinder for controlling the movable base plate to slide back and forth to the side are connected to the fixed base plate, a cylinder bracket and a side push cylinder are connected to the movable base plate, a pressing cylinder is connected to the front end of the cylinder bracket, a piston shaft of the pressing cylinder is downward and connected to a first pressing plate, a side push assembly is connected to the piston shaft of the side push cylinder, and the side push assembly is movably placed under the first pressing plate.

[0008] As a further solution, the rotating clamp includes a clamping clamp, a turntable device and a turntable movement device. The turntable device is driven by the turntable movement device to slide along the profile conveying direction and is connected above the machine platform. The clamping clamp is reciprocatingly connected above the turntable device.

[0009] As a further solution, the turntable device drives the clamping clamp to rotate to a first position for receiving a workpiece and drilling one end face of the workpiece, a second position for drilling the outer side face of the workpiece, and a third position for drilling the other end face of the workpiece, respectively. The first position and the third position are arranged opposite to each other, and the second position is arranged between the first position and the third position.

[0010] As a further solution, the clamping fixture is provided with a clamping station with an open outer side, and a pushing device is fixedly connected to the inner side of the clamping station. The movable part of the pushing device moves back and forth laterally above the clamping station to push the workpiece away from the clamping station.

[0011] As a further solution, the clamping fixture includes a base, a supporting column is provided on the base, a step surface is provided on the top surface of the base and is located on the outside of the supporting column, the step surface forms a clamping station, a clamping cylinder is provided on the supporting column, a second clamping plate is connected to the telescopic shaft of the clamping cylinder, and the clamping cylinder drives the second clamping plate to move up and down relative to the clamping station.

[0012] As a further solution, the pushing device includes a pushing cylinder, which is connected to a pushing shaft for constituting a movable part. The pushing cylinder is laterally fixed on the inner side of a supporting column. The supporting column is provided with an avoidance hole corresponding to the pushing shaft. The pushing shaft passes through the avoidance hole and moves back and forth laterally along the top of the clamping station.

[0013] As a further solution, the turntable device includes a divider, and a turntable is fixedly connected to the output end of the divider. The clamping fixture is eccentrically fixed to the turntable, and the clamping station is arranged close to the edge of the turntable.

[0014] As a further solution, the cutting module includes a saw blade, a driving motor and a saw blade moving device. The driving motor is driven by the saw blade moving device to slide along the moving direction of the mobile clamp and is connected to the top of the machine table. The rotating shaft of the driving motor is fixedly connected to the saw blade and drives the saw blade to rotate at high speed. The saw blade moves back and forth laterally along the front of the mobile clamp.

[0015] The beneficial effects of the utility model are as follows:

[0016] The turntable material receiving mechanism of the utility model utilizes a mobile clamp to transfer the workpiece just cut to a rotating clamp to realize automatic secondary clamping. It has a simple structure, improves the material receiving stability and quality, reduces the labor intensity of operators, and enables the production process to be more automated, thereby effectively improving the production efficiency of profiles. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic structural diagram of an embodiment of the utility model.

[0018] Figure 2 This is a schematic diagram of the structure of the cutting knife module and the rotating fixture in the utility model.

[0019] Figure 3 It is a schematic diagram of the structure of the mobile clamp in the utility model.

[0020] Figure 4 This is a schematic diagram of the loading structure of the clamping fixture in the utility model at the first position.

[0021] Figure 5 It is a schematic diagram of the structure of the clamping fixture in the utility model when processing the C surface in the second position.

[0022] Figure 6 It is a structural schematic diagram of the clamping fixture of the utility model when processing the B surface at the third position.

[0023] Figure 7 It is a schematic diagram of the structure of the rotating clamp in the utility model.

[0024] Figure 8 It is a schematic diagram of the exploded structure of the turntable motion device in the utility model. DETAILED DESCRIPTION

[0025] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0026] like Figures 1 to 8 As shown, the turntable material receiving mechanism includes a machine table 1, on which a cutting die set 4 for cutting profiles is provided, behind which a moving fixture 5 for receiving the workpiece formed after cutting and transferring the workpiece to the side is provided, and behind which a rotating fixture 2 for receiving the workpiece sent out by the moving fixture 5 and rotating the clamped workpiece so that its double end faces and / or single side faces are facing the processing direction one by one is provided.

[0027] This turntable material receiving mechanism utilizes a mobile clamp 5 to transfer the workpiece just cut to a rotating clamp 2 to achieve automatic secondary clamping. It has a simple structure, improves material receiving stability and quality, reduces the labor intensity of operators, and enables the production process to be more automated, effectively improving the production efficiency of profiles.

[0028] A pushing device 6 for positioning the workpiece on the rotating fixture is also provided between the mobile fixture 5 and the rotating fixture 2, and the pushing device 6 is arranged beside the rotating fixture 2; the pushing device 6 at least includes a pushing cylinder 61 fixed on the mobile fixture 5, and a side pushing plate 62 for pushing the end face of the workpiece is connected to the piston shaft of the pushing cylinder 61; when the workpiece is pushed from the mobile fixture 5 into the rotating fixture 2, the position of the workpiece is adjusted by the side pushing plate 62, so that the workpiece can be accurately fixed on the rotating fixture 2, which is convenient for subsequent processing steps.

[0029] The movable fixture 5 comprises a fixed bottom plate 51 horizontally placed behind the cutting die set 4, a movable bottom plate 52 and a movable cylinder 53 for controlling the movable bottom plate 52 to slide back and forth sideways are connected to the fixed bottom plate 51, a cylinder bracket 54 and a side push cylinder 55 are connected to the movable bottom plate 52, a pressing cylinder 56 is connected to the front end of the cylinder bracket 54, the piston shaft of the pressing cylinder 56 is downwardly connected to a first pressing plate 57, a side push assembly is connected to the piston shaft of the side push cylinder 55, and the side push assembly is movably placed below the first pressing plate 57;

[0030] The movable fixture 5 of this structure can position and fix the profile before it is cut, and after the profile is cut into independent workpieces, it moves sideways and finally delivers the workpieces to the rotating fixture 2. The structure is simple and the action is clean.

[0031] In addition, the ejection device 6 also includes an adjusting base plate 63, which is fixedly connected to the fixed base plate 51, and the ejection cylinder 61 is slidably connected to the adjusting base plate 63, so that the ejection device 6 can be adjusted in position according to the width of different workpieces, so that the equipment can process profiles of different specifications.

[0032] The side push assembly mainly includes a side push base block 58 fixedly connected to the piston shaft of the side push cylinder 55, and a side push plate 59 is fixedly connected to the outer side of the side push base block 58. The side push plate 59 is extended along the feeding direction of the profile. The longer side push plate 59 is suitable for side pushing workpieces of different lengths so that the workpieces can be translated and fed into the rotating fixture 2.

[0033] The rotating fixture 2 includes a clamping fixture 21, a turntable device 22 and a turntable moving device 23. The turntable device 22 is driven by the turntable moving device 23 to slide and connect above the machine table 1 along the profile conveying direction. The clamping fixture 21 is reciprocatingly connected above the turntable device 22.

[0034] The rotating fixture 21 is used to rotate the workpiece to achieve three-sided processing of the workpiece, especially the double end faces and single side face of the workpiece. The movement range of the workpiece rotation is small, which reduces the installation space occupied, making the equipment structure more compact and smaller in size.

[0035] The turntable device 22 drives the clamping fixture 21 to rotate to a first position (such as a first position) for receiving a workpiece and drilling and tapping an end surface of the workpiece. Figure 4 ), a second position for drilling and tapping the outer side of the workpiece (as shown in Figure 5 ) and a third position for drilling the other end face of the workpiece (as shown Figure 6 As shown), the first position and the third position are arranged opposite to each other, and the second position is arranged between the first position and the third position;

[0036] The first position, the second position and the third position correspond to the 0° position, the 90° position and the 180° position respectively; by rotating the clamping fixture 21 to different positions, different surfaces of the fixedly clamped workpiece face the processing direction, thereby realizing three-sided processing of the workpiece, and in the third position, the clamping station 201 is just facing the automatic conveyor belt, so the workpiece is in the third position to facilitate unloading.

[0037] The clamping fixture 21 is provided with a clamping station 201 with an open outer side, and a material ejecting device 24 is fixedly connected to the inner side of the clamping station 201. The movable part of the material ejecting device 24 reciprocates and moves horizontally along the upper side of the clamping station 201 to push the workpiece away from the clamping station 201.

[0038] The clamping fixture 21 is provided with a ejecting device 24 which can reciprocate with it. The movable part on the ejecting device 24 which moves laterally is convenient for automatically ejecting the workpiece clamped on the clamping station 201, thereby improving the discharge efficiency of the equipment, speeding up the production rate of the equipment, eliminating the complex structure of the manipulator, saving the space occupied by the manipulator, and making the interior of the equipment more compact.

[0039] The clamping fixture 21 includes a base 211, on which a supporting column 212 is provided, and the top surface of the base 211 is provided with a step surface located on the outside of the supporting column 212, and the step surface forms a clamping station 201, and the supporting column 212 is provided with a clamping cylinder 213, and a second pressing plate 214 is connected to the telescopic shaft of the clamping cylinder 213, and the clamping cylinder 213 drives the second pressing plate 214 to move up and down relative to the clamping station 201; the workpiece is clamped between the second pressing plate 214 and the base 211, and the workpiece can be clamped on the clamping station 201 for transplanting and processing, so that the workpiece is not easily displaced, and the processing accuracy can be improved.

[0040] The ejection device 24 includes a ejection cylinder 241, to which is connected an ejection shaft 242 constituting a movable part. The ejection cylinder is laterally fixed on the inner side of a support column 212. An avoidance hole 215 is provided on the support column 212 corresponding to the ejection shaft 242. The ejection shaft 242 passes through the avoidance hole 215 and moves back and forth laterally above the clamping station 201. The workpiece of the clamping station 201 is pushed away by the rapid movement of the ejection shaft 242. The structure is simple and is installed on the inner side of the support column 212, so as to keep the clamping fixture 21 compact.

[0041] The turntable device 22 includes a divider 221, and a turntable 222 is fixedly connected to the output end of the divider 221. The clamping fixture 21 is eccentrically fixed on the turntable 222, and the clamping station 201 is set close to the edge of the turntable 222. Through the operation of the divider 221, the clamping fixture 21 can be accurately rotated to the first position, the second position, or the third position, and the action is fast, thereby improving the processing efficiency.

[0042] The cutting knife module 4 includes a saw blade 41, a driving motor 42 and a saw blade moving device 43. The driving motor 42 is driven by the saw blade moving device 43 to slide and connect to the top of the machine table 1 along the moving direction of the moving fixture 5. The rotating shaft of the driving motor 42 is fixedly connected to the saw blade 41 and drives the saw blade 41 to rotate at a high speed. The saw blade 41 reciprocates and moves horizontally in front of the moving fixture 5.

[0043] When the drive motor 42 drives the saw blade 41 to rotate at high speed, the saw blade moving device 43 drives the saw blade 41 to move horizontally, thereby cutting the profile into independent workpieces. In addition, the drive motor 42 and the saw blade moving device 43 are arranged below the mobile clamp 5, making the equipment layout more compact, fully utilizing the installation space, and making the equipment smaller.

[0044] The saw blade moving device 43 includes a fixed frame, on which a driving assembly 431 and a slide rail assembly 432 are arranged;

[0045] The driving assembly includes a driving motor, a coupling, a screw shaft and a screw nut. The output end of the driving motor is connected to one end of the coupling, the screw shaft is connected to the other end of the coupling, the screw nut is sleeved on the screw shaft, the screw nut is connected to the motor sliding seat 44, and the driving motor 42 is fixed on the motor sliding seat 44 (the driving assembly belongs to the prior art and will not be explained or marked here).

[0046] The slide rail assembly includes a second fixed slide rail and a second movable slider, the second fixed slide rail is fixedly set on the fixed frame, and the second movable slider is set on the motor sliding seat 44. The left and right fixed frames and the motor sliding seat 44 achieve mutual sliding cooperation through the second fixed slide rail and the second movable slider (the slide rail assembly belongs to the existing technology and will not be explained or marked here).

[0047] The turntable motion device 23 includes a first fixed slide rail 231, a first movable slide rail 232 and a driving cylinder 233. The first fixed slide rail 231 and the driving cylinder 233 are fixed on the machine platform 1. The first movable slide rail 232 is fixed to the bottom surface of the indexer 221 and is slidably connected to the first fixed slide rail 231. The telescopic shaft 234 of the driving cylinder 233 is connected to the indexer 221. Through the above structure, the workpiece can be moved from the loading position to the processing position.

[0048] Combined with the above structure, the working principle of the turntable receiving mechanism is as follows:

[0049] The long strip of profile is fed into the movable fixture 5, at which time the pressure cylinder 56 pushes the first pressure plate 57 downward and presses the profile on the movable bottom plate 52, and then the driving motor 42 works to drive the saw blade 41 to rotate at high speed, and then the saw blade moving device 43 drives the saw blade 41 to cut the profile, so that the profile is cut into a single workpiece.

[0050] The moving cylinder 53 works, pushing the movable bottom plate 52 to move the workpiece to the side. At the same time, the turntable motion device 23 drives the indexer 221 to slide to the loading position. During this process, the indexer 221 rotates the clamping fixture 21 to make the clamping station 201 in the first position.

[0051] The pressing cylinder 56 drives the first pressing plate 57 to release the workpiece, and then the side push cylinder 55 pushes the side push plate 59 to move sideways, thereby pushing the workpiece into the clamping station 201 of the rotating fixture 2.

[0052] The push cylinder 61 works to push the side push plate 62 to move toward the clamping station 201 to adjust the position of the workpiece, and then the clamping cylinder 213 works to move the second clamping plate 24 downward and clamp the workpiece.

[0053] The turntable motion device 23 drives the indexer 221 to slide in the processing direction to the processing position, and enables the workpiece to drill and tap the A surface at the first position, or rotate the rotary fixture 2 to enable the workpiece to drill and tap the C surface at the second position, or continue to rotate the rotary fixture 2 to enable the workpiece to drill and tap the B surface at the third position.

[0054] The above is a preferred embodiment of the utility model, which shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. The utility model may have various changes and improvements without departing from the spirit and scope of the utility model, and these changes and improvements fall within the scope of the utility model to be protected, and the scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A turntable receiving mechanism, comprising a machine platform (1), characterized in that: The machine platform (1) is provided with a cutting die set (4) for cutting the profile, and a mobile clamp (5) is provided behind the cutting die set (4) for receiving the workpiece formed after cutting and transferring the workpiece to the side, and a rotating clamp (2) is provided behind the mobile clamp (5) for receiving the workpiece sent out by the mobile clamp (5) and rotating the clamped workpiece so that its double end faces and / or single side faces are facing the processing direction one by one.

2. The turntable material receiving mechanism according to claim 1, characterized in that: A push-up device (6) for positioning the workpiece on the rotating fixture is also provided between the movable fixture (5) and the rotating fixture (2); the push-up device (6) is arranged beside the rotating fixture (2); the push-up device (6) comprises at least a push-up cylinder (61) fixed on the movable fixture (5); a side push plate (62) for pushing up the end surface of the workpiece is connected to the piston shaft of the push-up cylinder (61).

3. The turntable material receiving mechanism according to claim 1, characterized in that: The movable fixture (5) comprises a fixed base plate (51) disposed horizontally behind the cutting die set (4); a movable base plate (52) and a movable cylinder (53) for controlling the movable base plate (52) to slide reciprocatingly sideways are connected to the fixed base plate (51); a cylinder bracket (54) and a side-thrust cylinder (55) are connected to the movable base plate (52); a front end of the cylinder bracket (54) is connected to a material pressing cylinder (56); a piston shaft of the material pressing cylinder (56) is downwardly connected to a first material pressing plate (57); a side-thrust assembly is connected to the piston shaft of the side-thrust cylinder (55); and the side-thrust assembly is movably disposed below the first material pressing plate (57).

4. The turntable material receiving mechanism according to claim 1, characterized in that: The rotary clamp (2) comprises a clamping clamp (21), a turntable device (22) and a turntable motion device (23); the turntable device (22) is driven by the turntable motion device (23) to slide along the profile conveying direction and is connected above the machine platform (1); the clamping clamp (21) is connected above the turntable device (22) to reciprocate and rotate.

5. The turntable material receiving mechanism according to claim 4, characterized in that: The turntable device (22) drives the clamping fixture (21) to rotate to a first position for receiving a workpiece and drilling and tapping one end face of the workpiece, a second position for drilling and tapping the outer side face of the workpiece, and a third position for drilling and tapping the other end face of the workpiece, respectively. The first position and the third position are arranged opposite to each other, and the second position is arranged between the first position and the third position.

6. The turntable material receiving mechanism according to claim 4, characterized in that: The clamping fixture (21) is provided with a clamping station (201) with an open outer side, and a material pushing device (24) is fixedly connected to the inner side of the clamping station (201), and the movable part of the material pushing device (24) moves reciprocatingly and laterally along the upper side of the clamping station (201) to push the workpiece away from the clamping station (201).

7. The turntable material receiving mechanism according to claim 6, characterized in that The clamping fixture (21) comprises a base (211), a supporting column (212) is provided on the base (211), a step surface is provided on the top surface of the base (211) and is located outside the supporting column (212), the step surface forms a clamping station (201), a clamping cylinder (213) is provided on the supporting column (212), a second clamping plate (214) is connected to the telescopic shaft of the clamping cylinder (213), and the clamping cylinder (213) drives the second clamping plate (214) to move up and down relative to the clamping station (201).

8. The turntable receiving mechanism according to claim 6, characterized in that The ejection device (24) includes an ejection cylinder (241), to which is connected an ejection shaft (242) for constituting a movable part. The ejection cylinder is laterally fixed on the inner side of a support column (212), and an avoidance hole (215) is provided on the support column (212) corresponding to the ejection shaft (242). The ejection shaft (242) passes through the avoidance hole (215) and moves back and forth along the top of the clamping station (201).

9. The turntable receiving mechanism according to claim 4, characterized in that The turntable device (22) includes a divider (221), the output end of the divider (221) is fixedly connected to a turntable (222), the clamping fixture (21) is eccentrically fixed to the turntable (222), and the clamping station (201) is arranged close to the edge of the turntable (222).

10. The turntable receiving mechanism according to claim 1, characterized in that The cutting blade module (4) comprises a saw blade (41), a driving motor (42) and a saw blade moving device (43); the driving motor (42) is driven by the saw blade moving device (43) to slide along the moving direction of the movable fixture (5) and is connected to the top of the machine table (1); the rotating shaft of the driving motor (42) is fixedly connected to the saw blade (41) and drives the saw blade (41) to rotate at a high speed; the saw blade (41) reciprocates and moves laterally along the front of the movable fixture (5).