Cutting device with cleaning function for box transformer substation shell production

Abstract

The utility model belongs to the technical field of box transformer substation shell production cutting, and particularly relates to a cutting device with a cleaning function for box transformer substation shell production, which comprises a support, a support plate, a workbench, a cutting assembly, a collecting box and a cleaning box, the support is fixedly connected to the periphery of the lower surface of the workbench, and the periphery of the support plate is fixedly connected to the lower part of the inner side of the support; the collecting box is fixedly connected to the middle of the workbench, the cutting assembly is arranged on the front face of the collecting box, and the cleaning box is connected to the supporting plate through the driving assembly. A cleaning assembly is arranged on the upper surface of the workbench. According to the cutting device with the cleaning function for box transformer substation shell production, by arranging the cleaning assembly, the cleaning assembly comprises a collecting unit, waste and dust generated in the cutting process can be collected in real time, the work environment is kept clean, an air suction pump and a collecting pipe in the collecting unit can suck the waste and the dust into a collecting box, and the cleaning effect is improved. And a filter screen plate is used for filtering, so that dust is effectively prevented from polluting the working environment.

Description

Technical Field

[0001] The utility model relates to the technical field of production and cutting of box transformer shells, in particular to a cutting device with a cleaning function for production of box transformer shells. Background Art

[0002] The box-type transformer housing is a shell of an outdoor, oil-powered power distribution device, mainly used to protect three parts: high-voltage switchgear, power transformer, and low-voltage switchgear. It is an indispensable part of the box-type substation. In short, it is a "container" for carrying high-voltage switchgear, low-voltage power distribution equipment, and distribution transformers.

[0003] Existing cutting devices often focus on cutting efficiency and precision, but lack a built-in cleaning system. During the cutting process, a large amount of metal chips, dust and other impurities will be generated. If these impurities are not cleaned up in time, they will accumulate inside the device, affecting the cutting quality and equipment performance. In addition, if the dust and metal chips generated during the cutting process are not cleaned up in time, they will pollute the operating environment and pose a threat to the health of the operator. Working in this environment for a long time, the operator may face health risks such as respiratory diseases.

[0004] To this end, we propose a cutting device with a cleaning function for the production of box-type transformer shells to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to provide a cutting device with a cleaning function for producing a box-type transformer shell, so as to solve the problem of difficult cleaning and maintenance proposed in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cutting device with a cleaning function for producing a box transformer shell, comprising a bracket, a support plate, a workbench, a cutting assembly, a collection box and a cleaning box, wherein the bracket is fixedly connected to the lower surface of the workbench, the support plate is fixedly connected to the lower inner side of the bracket, the collection box is fixedly connected to the middle of the workbench, the cutting assembly is arranged on the front of the collection box, and the cleaning box is connected to the support plate through a driving assembly;

[0007] A cleaning component is arranged on the upper surface of the workbench;

[0008] The cleaning component includes a collecting unit and a cleaning unit;

[0009] The collecting unit comprises a box door, a handle, a clamping block, a filter screen, an air suction pump and a collecting pipe, wherein the box door is hinged to the back of the collecting box, the handle is fixedly connected to the box door, two groups of the clamping blocks are respectively fixed to the upper and lower sides of the inner wall of the collecting box, the two ends of the filter screen are connected between the two groups of clamping blocks, the air suction pump is fixedly connected to the upper part of the inside of the collecting box, and one end of the collecting pipe is fixedly connected to the left side of the collecting box;

[0010] The cleaning unit includes through slot one, through slot two, through slot three, a collecting slot, a fixed block, a cylinder one, a cleaning plate and an extension block. The through slot one, through slot two and through slot three are respectively opened on the upper surface of the workbench, the two fixed blocks are respectively fixedly connected to the two sides of the collecting box, the two cylinders one are respectively fixedly connected to the outward ends of the two fixed blocks, the back side of the cleaning plate is connected to the output end of the cylinder one, the two extension blocks are respectively fixedly connected to the left and right ends of the cleaning plate, and the collecting slot is fixedly connected to the front side of the workbench.

[0011] Preferably, the driving assembly includes a slide groove 1, a threaded rod, a motor, a connecting block, a slider and a slide groove 2, the slide groove 1 and the slide groove 2 are respectively opened on the left and right sides of the back side of the support plate, the threaded rod is connected to the inside of the slide groove 1, the connecting block is threadedly connected to the threaded rod, the output end of the motor is connected to one end of the threaded rod, the slider is slidably connected to the slide groove 2, the upper surfaces of the connecting block and the slider are respectively fixedly connected to the bottom of the cleaning box, the threaded rod is driven to rotate by the motor, the connecting block moves in the slide groove 1, and the slider slides in the slide groove 2, ensuring that the cleaning box moves stably in the horizontal direction.

[0012] Preferably, a cleaning port is opened on the right side of the cleaning box, a baffle is arranged inside the cleaning port, the bottom of the baffle is connected to connecting columns on both sides, the bottom of the connecting column is connected to a pulley, the spring is arranged on the outside of the connecting column, the bottom of the pulley is connected to a sliding seat, a cylinder 2 is arranged on the right side of the sliding seat, and the bottom of the sliding seat is slidably connected to the connecting seat, and the design of the baffle allows the cleaning port to be opened when needed, so as to facilitate the cleaning of waste and debris in the box.

[0013] Preferably, a groove corresponding to the baffle is provided between the inner wall and the outer wall of the cleaning box to facilitate the upward movement of the baffle.

[0014] Preferably, the connecting column, spring, pulley, sliding seat, cylinder 2 and connecting seat are all arranged at the bottom of the cleaning box, and the combination of the pulley and the spring makes the baffle smoother when opening and closing.

[0015] Preferably, the collecting pipe is L-shaped, with the other end facing the cutting assembly, so that it can more effectively collect waste and dust generated by the cutting assembly.

[0016] Preferably, the filter screen plate is composed of a wooden frame and a filter screen. The wooden frame provides a solid support for the filter screen. At the same time, the filter screen can effectively filter out dust and fine particles in the airflow to keep the working environment clean.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] 1. The cutting device with cleaning function used in the production of the transformer housing can collect waste and dust generated during the cutting process in real time through the cleaning components, including the collection unit, to keep the working environment clean. The suction pump and collection pipe in the collection unit can suck the waste and dust into the collection box and filter them through the filter screen to effectively prevent dust from polluting the working environment.

[0019] 2. The cutting device with cleaning function used in the production of the box transformer shell has a cleaning plate whose back is connected to the output end of cylinder 1, so when cylinder 1 is extended or retracted, the cleaning plate will move forward and backward accordingly. The cleaning plate is used to scrape off the waste, chips or other impurities left on the workbench. Two extension blocks are fixedly connected to the left and right ends of the cleaning plate. These extension blocks are usually used to increase the cleaning area of ​​the cleaning plate to ensure more comprehensive removal of waste and impurities on the workbench surface. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall front structure of the utility model;

[0021] Figure 2 It is a schematic diagram of the overall back structure of the utility model;

[0022] Figure 3 It is a schematic diagram of the overall top view structure of the utility model;

[0023] Figure 4 It is a schematic diagram of the back cross-sectional structure of the utility model;

[0024] Figure 5 It is a schematic diagram of the inside of the right side of the cleaning box of the utility model.

[0025] In the figure: 1 bracket, 2 support plate, 201 slide groove 1, 202 threaded rod, 203 motor, 204 connecting block, 205 slider, 206 slide groove 2, 3 workbench, 301 through groove 1, 302 through groove 2, 303 through groove 3, 4 collecting groove, 5 fixing block, 501 cylinder 1, 502 cleaning plate, 503 extension block, 6 collecting box, 601 box door, 602 handle, 7 cutting assembly, 801 clamping block, 802 filter screen plate, 803 suction pump, 804 collecting pipe, 9 cleaning box, 901 cleaning port, 902 baffle, 903 connecting column, 904 spring, 905 pulley, 906 cylinder 2, 907 connecting seat, 908 sliding seat. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] See also Figure 1-Figure 5 , the utility model provides a technical solution:

[0028] Embodiment 1:

[0029] A cutting device with a cleaning function for producing a box transformer shell, comprising a bracket 1, a support plate 2, a workbench 3, a cutting assembly 7, a collection box 6 and a cleaning box 9. The bracket 1 is fixedly connected to the lower surface of the workbench 3, and the bracket 1 is fixedly connected to the lower surface of the workbench 3 to provide stable support for the entire device, ensuring that no shaking or displacement occurs during the working process. The support plate 2 is fixedly connected to the lower inner side of the bracket 1, the collection box 6 is fixedly connected to the middle of the workbench 3, the cutting assembly 7 is arranged on the front of the collection box 6, and the cleaning box 9 is connected to the support plate 2 through a driving assembly;

[0030] A cleaning component is provided on the upper surface of the workbench 3. The workbench 3 is used as an operating platform for placing the box-type transformer housing to be cut and other necessary equipment. The cleaning component provided on the upper surface can effectively collect and clean the waste and debris generated during the cutting process;

[0031] The cleaning component includes a collecting unit and a cleaning unit;

[0032] The collecting unit comprises a box door 601, a handle 602, a clamping block 801, a filter screen plate 802, an air suction pump 803 and a collecting pipe 804. The box door 601 is hinged to the back of the collecting box 6, the handle 602 is fixedly connected to the box door 601, two groups of clamping blocks 801 are respectively fixed to the upper and lower sides of the inner wall of the collecting box 6, and the two ends of the filter screen plate 802 are connected between the two groups of clamping blocks 801. The filter screen plate 802 is composed of a wooden frame and a filter screen, which can filter out dust and fine particles in the airflow. The air suction pump 803 is fixedly connected to the upper part of the collecting box 6, one end of the collecting pipe 804 is fixedly connected to the left side of the collecting box 6, the collecting pipe 804 is L-shaped, and the other end faces the cutting assembly 7, and the collecting box 6 is fixedly connected to the middle of the workbench 3, which is used to collect waste and dust generated during the cutting process. The internal collecting unit can effectively filter and collect waste materials to keep the working environment clean.

[0033] The cleaning unit comprises a through slot 1 301, a through slot 2 302, a through slot 303, a collecting slot 4, a fixed block 5, a cylinder 1 501, a cleaning plate 502 and an extension block 503. The through slot 1 301, the through slot 2 302 and the through slot 3 303 are respectively arranged on the upper surface of the workbench 3. The two fixed blocks 5 are respectively fixedly connected to the two sides of the collecting box 6. The two cylinders 1 501 are respectively fixedly connected to the outward ends of the two fixed blocks 5. The back of the cleaning plate 502 is connected to the output end of the cylinder 1 501. The two extension blocks 503 are respectively fixedly connected to the left and right ends of the cleaning plate 502. The collecting slot 4 is fixedly connected to the front of the workbench 3. The cleaning unit drives the cleaning plate 502 to move in the through slot 1 301, the through slot 2 302 and the through slot 3 303 through the cylinder 1 501 to scrape off the waste and debris on the upper surface of the workbench 3, and collect them through the collecting slot 4.

[0034] Embodiment 2:

[0035] On the basis of the first embodiment, the driving assembly includes a slide groove 201, a threaded rod 202, a motor 203, a connecting block 204, a slider 205 and a slide groove 206. The slide groove 201 and the slide groove 206 are respectively arranged on the left and right sides of the back of the support plate 2. The threaded rod 202 is connected to the inside of the slide groove 201. The connecting block 204 is threadedly connected to the threaded rod 202. The output end of the motor 203 is connected to one end of the threaded rod 202. The slider 205 is slidably connected to the slide groove 206. The upper surfaces of the connecting block 204 and the slider 205 are respectively fixedly connected to the bottom of the cleaning box 9. The driving assembly includes the slide groove 201, the threaded rod 202, the motor 203 drives the threaded rod 202 to rotate, so that the connecting block 204 moves in the slide groove 1 201, and the slider 205 slides in the slide groove 206, so as to ensure that the cleaning box 9 moves stably in the horizontal direction.

[0036] A cleaning port 901 is provided on the right side of the cleaning box 9, and a baffle 902 is provided inside the cleaning port 901. The bottom of the baffle 902 is connected to connecting columns 903 on both sides, and the bottom of the connecting column 903 is connected to a pulley 905. A spring 904 is provided on the outside of the connecting column 903, and the bottom of the pulley 905 is connected to a sliding seat 908. A cylinder 906 is provided on the right side of the sliding seat 908, and a connecting seat 907 is slidably connected to the bottom of the sliding seat 908. The mechanical structure composed of the baffle 902, the connecting column 903, the spring 904, the pulley 905, the sliding seat 908, the cylinder 906 and the connecting seat 907 ensures the stability and smoothness of the baffle when opening and closing. A groove corresponding to the baffle 902 is provided between the inner wall and the outer wall of the cleaning box 9 to facilitate the upward movement of the baffle 902.

[0037] Working principle: Place the transformer housing to be cut on the workbench 3. The cutting assembly 7 performs a cutting operation on the transformer housing placed on the workbench 3. Waste and dust generated during the cutting process are sucked into the collection box 6 through the collection pipe 804. The filter plate 802 filters the sucked waste and dust, and the dust is intercepted on the filter screen, while the larger waste falls directly into the bottom of the collection box 6. Driven by the cylinder 1 501, the cleaning plate 502 moves in the through groove 1 301, the through groove 2 302 and the through groove 3 303 to scrape off the waste and debris on the upper surface of the workbench 3. Some of the scraped waste and debris are collected through the collection groove 4.

[0038] The other part falls into the cleaning box 9. When the cleaning box 9 needs to be cleaned, the motor 203 drives the threaded rod 202 to rotate, and through the coordinated action of the connecting block 204 and the slider 205, the cleaning box 9 is driven to move in the horizontal direction.

[0039] When the baffle 902 of the cleaning box 9 needs to be opened, since the bottom of the baffle 902 is connected to both sides with connecting columns 903, the connecting columns 903 provide stable support and guidance for the baffle 902. The bottom of the connecting column 903 is connected to a pulley 905, and the sliding seat 908 provides a sliding track for the pulley 905. By controlling the extension and contraction of the cylinder 2 906, the sliding seat 908 can be pushed to move, and the connecting column 903 moves upward with the support of the pulley 905, so that the baffle 902 is raised and lowered.

[0040] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

Claims

1. A cutting device with a cleaning function for producing a box transformer housing, comprising a bracket (1), a support plate (2), a workbench (3), a cutting assembly (7), a collection box (6) and a cleaning box (9), characterized in that: The bracket (1) is fixedly connected to the lower surface of the workbench (3) at four sides, the support plate (2) is fixedly connected to the lower inner side of the bracket (1) at four sides, the collection box (6) is fixedly connected to the middle of the workbench (3), the cutting assembly (7) is arranged on the front of the collection box (6), and the cleaning box (9) is connected to the support plate (2) through a driving assembly; The upper surface of the workbench (3) is provided with a cleaning component; The cleaning component includes a collecting unit and a cleaning unit; The collecting unit comprises a box door (601), a handle (602), a clamping block (801), a filter screen (802), an air pump (803) and a collecting pipe (804); the box door (601) is hinged to the back of the collecting box (6); the handle (602) is fixedly connected to the box door (601); two groups of the clamping blocks (801) are respectively fixed to the upper and lower sides of the inner wall of the collecting box (6); two ends of the filter screen (802) are connected between the two groups of clamping blocks (801); the air pump (803) is fixedly connected to the upper part of the inside of the collecting box (6); and one end of the collecting pipe (804) is fixedly connected to the left side of the collecting box (6); The cleaning unit comprises a through slot 1 (301), a through slot 2 (302), a through slot 3 (303), a collecting slot (4), a fixed block (5), a cylinder 1 (501), a cleaning plate (502) and an extension block (503); the through slot 1 (301), the through slot 2 (302) and the through slot 3 (303) are respectively arranged on the upper surface of the workbench (3); the two fixed blocks (5) are respectively fixedly connected to the two sides of the collecting box (6); the two cylinders 1 (501) are respectively fixedly connected to the outward ends of the two fixed blocks (5); the back of the cleaning plate (502) is connected to the output end of the cylinder 1 (501); the two extension blocks (503) are respectively fixedly connected to the left and right ends of the cleaning plate (502); and the collecting slot (4) is fixedly connected to the front of the workbench (3).

2. The cutting device with cleaning function for producing a box-type transformer shell according to claim 1 is characterized in that: The driving assembly comprises a first slide groove (201), a threaded rod (202), a motor (203), a connecting block (204), a sliding block (205) and a second slide groove (206); the first slide groove (201) and the second slide groove (206) are respectively arranged on the left and right sides of the back surface of the support plate (2); the threaded rod (202) is connected to the inside of the first slide groove (201); the connecting block (204) is threadedly connected to the threaded rod (202); the output end of the motor (203) is connected to one end of the threaded rod (202); the sliding block (205) is slidably connected to the second slide groove (206); and the upper surfaces of the connecting block (204) and the sliding block (205) are respectively fixedly connected to the bottom of the cleaning box (9).

3. The cutting device with cleaning function for producing a box-type transformer shell according to claim 1 is characterized in that: The cleaning box (9) is provided with a cleaning port (901) on the right side, a baffle (902) is arranged inside the cleaning port (901), the bottom of the baffle (902) is connected to connecting columns (903) on both sides, the bottom of the connecting column (903) is connected to a pulley (905), a spring (904) is arranged on the outside of the connecting column (903), the bottom of the pulley (905) is connected to a sliding seat (908), a cylinder 2 (906) is arranged on the right side of the sliding seat (908), and the bottom of the sliding seat (908) is slidably connected to a connecting seat (907).

4. The cutting device with cleaning function for producing a box-type transformer shell according to claim 3 is characterized in that: A groove corresponding to the baffle (902) is provided between the inner wall and the outer wall of the cleaning box (9).

5. The cutting device with cleaning function for producing a box-type transformer shell according to claim 3 is characterized in that: The connecting column (903), spring (904), pulley (905), sliding seat (908), cylinder 2 (906) and connecting seat (907) are all arranged at the bottom of the cleaning box (9).

6. The cutting device with cleaning function for producing a box-type transformer shell according to claim 1 is characterized in that: The collecting tube (804) is L-shaped, and the other end faces the cutting assembly (7).

7. The cutting device with cleaning function for producing a box-type transformer shell according to claim 1 is characterized in that: The filter screen plate (802) is composed of a wooden frame and a filter screen.

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