Gear shaft machining clamp

By designing replacement devices and pick-up devices for gear shaft processing fixtures, rapid adaptation and clamping positioning of gear shafts of different thicknesses or shapes is achieved, and the problem of clamping positioning difficulties in the prior art is solved, and processing efficiency is significantly improved.

CN222791792UActive Publication Date: 2025-04-25CHENGDU SPEIFLEX TECH CO LTD
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Patent Information

Application Number
CN202421655089.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-13
Publication Date
2025-04-25
Estimated Expiration
2034-07-13

AI Technical Summary

Technical Problem

The prior art is difficult to clamp and position gear shafts of different thicknesses or shapes, resulting in insufficiency of equipment processing.

Method used

A gear shaft machining fixture is designed, including a base and a replacement device, and the fast replacement and positioning of the clamps are achieved through the cooperation of the sliding insertion rod and the threaded rod.

Benefits of technology

This technology solves the clamping and positioning problems of gear shafts of different thicknesses or shapes, reduces the idle time of equipment, and improves processing efficiency and equipment stability.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222791792U_ABST
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Abstract

The utility model relates to the technical field of gear shaft machining, in particular to a gear shaft machining clamp which comprises a base and a replacement device, an installation table is arranged on the surface of the base, a clamping piece is arranged on the surface of the installation table, the replacement device is arranged on the surface of the installation table and comprises a sliding insertion rod, and the sliding insertion rod is fixedly connected with the clamping piece. A fixing block is fixedly connected to the lower surface of the clamping piece, an inserting groove is formed in the surface of the mounting table, the sliding inserting rod is inserted into the inserting groove in the surface of the mounting table, a first hole is formed in the surface of the fixing block, a clamping groove is formed in the side, close to the fixing block, of the mounting table, and the fixing block is connected with the clamping groove in the surface of the mounting table in a clamped mode. The gear shaft machining device can quickly adapt to machining of gear shafts of different shapes, the idle time of equipment caused by replacement of clamping pieces is shortened, the production capacity of the equipment is brought into full play, the adjustment and preparation time of the equipment is shortened, the machining process can be smoother and more continuous, and therefore the production efficiency is remarkably improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of gear shaft processing, in particular to a gear shaft processing fixture. Background Art

[0002] A gear shaft refers to a mechanical part that supports a rotating part and rotates with it to transmit motion, torque or bending moment. It plays an important role in the mechanical transmission system. During the processing, the gear shaft is usually placed on a processing fixture.

[0003] In the prior art, there is a utility model with a publication number of CN213917200U, which relates to the field of processing of idle gear shafts, specifically a floating tooling clamp for processing idle gear shafts, including a tooling table and a clamp installed on the tooling table, wherein a shaft seat is fixedly installed on the tooling table, a seat hole for placing the idle gear shaft flat is provided on the shaft seat, and a through hole 1 with a hole diameter smaller than the hole diameter of the seat hole is provided on the bottom of the seat hole; a filling slider is slidably installed in the idle gear shaft, a through hole 2 for the drill bit to pass through is provided on the filling slider, and the filling slider is elastically connected to the bottom of the idle gear shaft. The beneficial effect is that the floating tooling clamp of the present application can clamp the idle gear shaft without causing deformation, thereby ensuring the processing accuracy of the drilling, and has good practicality, but during the processing, it is difficult to clamp and position gear shafts of different thicknesses or other shapes, which affects the processing of the equipment.

[0004] In order to solve the problem of difficulty in clamping and positioning gear shafts of different thicknesses or other shapes, the existing technology adopts the method of replacing the processing clamps. However, the new purchase of tooling clamps increases the user's economic expenditure, which in turn leads to the problem of inconvenient use of equipment and low processing efficiency. Utility Model Content

[0005] The utility model aims to solve the shortcoming in the prior art that it is difficult to clamp and position gear shafts of different thicknesses or other shapes, at least to a certain extent, and proposes a gear shaft processing fixture.

[0006] The cam is secured to the upper and lower surfaces of the base and the support, and the cam is secured to the lower surface of the base and the support.

[0007] Preferably, a moving block is slidably connected to one side of the mounting table, and a nut is rotatably connected to the surface of the moving block. By providing the moving block, it is convenient to position the clamping member, thereby increasing the stability of the equipment, reducing the difficulty of operating the equipment, and facilitating use.

[0008] Preferably, the nut is threadedly connected to the threaded rod, and the sliding rod is arranged on the lower surface of the clamp. By arranging the threaded rod, when in use, the threaded rod cooperates with the nut to position the clamp, which increases the usability of the device and reduces the difficulty of operating the device.

[0009] Preferably, there are two sliding rods, and the two sliding rods are arranged in mirror symmetry. By arranging the sliding rods, the stability of the clamping member is increased, the difficulty of operating the device is reduced, and the safety of the device is increased.

[0010] Preferably, a picking device is provided on the surface of the clamping piece, and the picking device includes a connecting block, the connecting block is fixedly connected to the clamping piece, a round rod is fixedly connected to the surface of the connecting block, and a traction handle is rotatably connected to the surface of the round rod. By providing the picking device, the clamping piece can be quickly removed, which increases the stability of the equipment and reduces the difficulty of operating the equipment.

[0011] Preferably, a torsion spring is sleeved on the surface of the round rod, and the two ends of the torsion spring are respectively fixedly connected to the traction handle and the connecting block. By setting the torsion spring, when in use, the torsion spring generates elastic force to squeeze the traction handle, thereby facilitating the traction handle to reset.

[0012] Compared with the prior art, the advantages and positive effects of the utility model are:

[0013] In the utility model, by providing a replacement device and a taking device, when in use, the nut is rotated to disengage from the threaded rod, at which time the moving block is pushed away from the threaded rod, and then the threaded rod is pulled to disengage from the fixed block. At this time, the traction handle is grasped and the clamping piece is pulled upward to separate the clamping piece from the mounting table, and then a new clamping piece is placed on the mounting table, and the sliding rod and the fixed block are inserted into the mounting table and fit into the mounting table, and at this time the threaded rod is pushed to connect with the nut, and replacement is completed. By providing the utility model, it is possible to quickly adapt to the processing of gear shafts of different shapes, reduce the idle time of equipment caused by the replacement of the clamping piece, give full play to the production capacity of the equipment, reduce the time for equipment adjustment and preparation, and make the processing process smoother and more continuous, thereby significantly improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 A three-dimensional structural schematic diagram of a gear shaft processing fixture is proposed for the utility model;

[0015] Figure 2 A partial structural schematic diagram of a gear shaft processing fixture is proposed for the utility model;

[0016] Figure 3 A schematic diagram of the structure of a replacement device for a gear shaft machining fixture is provided for the utility model;

[0017] Figure 4 The utility model proposes a gear shaft processing fixture Figure 3 A schematic diagram of the enlarged structure at point A;

[0018] Figure 5 The utility model provides a structural schematic diagram of a picking device for a gear shaft processing fixture.

[0019] Legend: 1. Base; 2. Clamp; 3. Mounting table; 4. Replacement device; 41. Sliding rod; 42. Fixed block; 43. Sliding block; 44. Threaded rod; 45. Nut; 46. Moving block; 5. Pick-up device; 51. Traction handle; 52. Connecting block; 53. Round rod; 54. Torsion spring. DETAILED DESCRIPTION

[0020] See also Figure 1-5 The utility model provides a technical solution: a gear shaft processing fixture, including a base 1 and a replacement device 4, the surface of the base 1 is provided with a mounting table 3, the surface of the mounting table 3 is provided with a clamping member 2, and the replacement device 4 is arranged on the surface of the mounting table 3.

[0021] The specific configuration and functions of the replacement device 4 and the taking device 5 will be described in detail below.

[0022] In this embodiment: the replacement device 4 includes a sliding rod 41, the sliding rod 41 is fixedly connected to the clamping member 2, and a fixing block 42 is fixedly connected to the lower surface of the clamping member 2, a slot is provided on the surface of the mounting table 3, the sliding rod 41 is inserted into the slot on the surface of the mounting table 3, a hole 1 is provided on the surface of the fixing block 42, a card slot is provided on the side of the mounting table 3 close to the fixing block 42, the fixing block 42 is card-engaged with the card slot on the surface of the mounting table 3, a slider 43 is slidably connected to one side of the mounting table 3, a threaded rod 44 is fixedly connected to one side of the slider 43, and the threaded rod 44 is inserted into a hole 1 on the surface of the fixing block 42. By setting the replacement device 4, the idle time of the equipment caused by the replacement of the clamping member 2 is reduced, the production capacity of the equipment is fully utilized, the time for equipment adjustment and preparation is reduced, and the processing process can be made smoother and more continuous.

[0023] Specifically, a moving block 46 is slidably connected to one side of the mounting platform 3, and a nut 45 is rotatably connected to the surface of the moving block 46. By providing the moving block 46, it is convenient to position the clamping member 2, thereby increasing the stability of the equipment, reducing the difficulty of operating the equipment, and facilitating use.

[0024] Specifically, the nut 45 is threadedly connected to the threaded rod 44, and the sliding rod 41 is arranged on the lower surface of the clamp 2. By setting the threaded rod 44, when in use, the threaded rod 44 cooperates with the nut 45 to position the clamp 2, which increases the usability of the device and reduces the difficulty of operating the device.

[0025] Specifically, there are two sliding rods 41, and the two sliding rods 41 are arranged in a mirror-symmetrical manner.

[0026] In this embodiment, by providing the sliding rod 41, the stability of the clamping member 2 is increased, the difficulty of operating the device is reduced, and the safety of the device is increased.

[0027] Specifically, a picking device 5 is provided on the surface of the clamping member 2, and the picking device 5 includes a connecting block 52, which is fixedly connected to the clamping member 2, a round rod 53 is fixedly connected to the surface of the connecting block 52, and a traction handle 51 is rotatably connected to the surface of the round rod 53.

[0028] In this embodiment, by providing the taking device 5, it is convenient to quickly remove the clamping member 2, thereby increasing the stability of the device and reducing the difficulty of operating the device.

[0029] Specifically, a torsion spring 54 is sleeved on the surface of the round rod 53 , and two ends of the torsion spring 54 are fixedly connected to the traction handle 51 and the connecting block 52 respectively.

[0030] In this embodiment, a torsion spring 54 is provided. When in use, the torsion spring 54 generates elastic force to squeeze the traction handle 51, so as to facilitate the traction handle 51 to be reset.

[0031] Working principle: by setting the replacement device 4 and the taking device 5, when in use, the nut 45 is rotated to disengage from the threaded rod 44, and the moving block 46 is pushed away from the threaded rod 44, and then the threaded rod 44 is pulled to disengage from the fixed block 42, and the traction handle 51 is grasped at this time, and the clamping part 2 is pulled upward, and the clamping part 2 is separated from the mounting platform 3, and then the new clamping part 2 is placed on the mounting platform 3, and the sliding rod 41 and the fixed block 42 are inserted into the mounting platform 3 and fit into the mounting platform 3, and the threaded rod 44 is pushed to connect with the nut 45, and the replacement can be completed. By setting the utility model, it can quickly adapt to the processing of gear shafts of different shapes, reduce the idle time of equipment caused by the replacement of the clamping part 2, give full play to the production capacity of the equipment, reduce the time for equipment adjustment and preparation, and make the processing process smoother and continuous, thereby significantly improving production efficiency.

Claims

1. A gear shaft machining fixture, comprising a base (1) and a replacement device (4), characterized in that: The surface of the base (1) is provided with a mounting platform (3), the surface of the mounting platform (3) is provided with a clamping member (2), the replacement device (4) is provided on the surface of the mounting platform (3), the replacement device (4) comprises a sliding rod (41), the sliding rod (41) is fixedly connected to the clamping member (2), the lower surface of the clamping member (2) is fixedly connected to a fixing block (42), the surface of the mounting platform (3) is provided with a slot, the sliding rod (41) is inserted into the slot on the surface of the mounting platform (3), the surface of the fixing block (42) is provided with a hole 1, a side of the mounting platform (3) close to the fixing block (42) is provided with a slot, the fixing block (42) is clamped with the slot on the surface of the mounting platform (3), one side of the mounting platform (3) is slidably connected with a slider (43), one side of the slider (43) is fixedly connected with a threaded rod (44), the threaded rod (44) is inserted into the hole 1 on the surface of the fixing block (42).

2. The gear shaft processing fixture according to claim 1, characterized in that: A moving block (46) is slidably connected to one side of the mounting platform (3), and a nut (45) is rotatably connected to the surface of the moving block (46).

3. The gear shaft processing fixture according to claim 2, characterized in that: The nut (45) is threadedly connected to the threaded rod (44), and the sliding rod (41) is arranged on the lower surface of the clamping member (2).

4. The gear shaft processing fixture according to claim 1, characterized in that: There are two sliding rods (41), and the two sliding rods (41) are arranged in a mirror-symmetrical manner.

5. A gear shaft machining fixture according to any one of claims 1 to 4, characterized in that: The surface of the clamping member (2) is provided with a picking device (5), and the picking device (5) comprises a connecting block (52), the connecting block (52) is fixedly connected to the clamping member (2), the surface of the connecting block (52) is fixedly connected to a round rod (53), and the surface of the round rod (53) is rotatably connected to a pulling handle (51).

6. The gear shaft machining fixture according to claim 5, characterized in that: A torsion spring (54) is sleeved on the surface of the round rod (53), and two ends of the torsion spring (54) are respectively fixedly connected to the traction handle (51) and the connection block (52).

Citation Information

Patent Citations

  • Floating tool clamp for idle gear shaft machining

    CN213917200U