Locating device for machining multiple workpieces in same position

By designing a multi-piece processing and positioning device that includes a quadrangle T-shaped groove base and multiple tiger mouth pliers, the problem of difficulty in adjusting posture and angle when processing different surfaces of traditional vises is solved, and efficient three-way positioning and coaxial steering of shell products are achieved, and production efficiency and product consistency are improved.

CN222791793UActive Publication Date: 2025-04-25SHAANXI DINGXIN MICROWAVE TECH CO LTD
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Patent Information

Application Number
CN202421655158.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-14
Publication Date
2025-04-25
Estimated Expiration
2034-07-14

AI Technical Summary

Technical Problem

Traditional transmission vises are difficult to adjust their posture and angle when processing different surfaces, resulting in low processing efficiency and poor consistency; they cannot disassemble and assemble and process multiple products at once, and they are difficult to position.

Method used

A multi-piece processing and positioning device is designed, including a four-sided T-shaped groove base and multiple tiger-mouth pliers. Through the combination of T-shaped blocks and positioning keys, the flexible installation and adjustment of tiger-mouth pliers can be realized, and the three-way positioning of the X, Y and Z axes of shell products can be performed.

Benefits of technology

The coaxial steering of four-piece housing products is achieved simultaneously, ensuring the consistency and quality requirements of the product, saving operating steps and clamping times, and improving equipment utilization and production efficiency.

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Abstract

The utility model discloses a same-position multi-piece machining and positioning device, and particularly relates to the technical field of efficient machining and positioning of multi-shell pieces, the device comprises a square T-shaped groove base and a plurality of jaw pliers, the square T-shaped groove base is composed of a plurality of square T-shaped groove blocks which are vertically stacked and a base, the four jaw pliers are symmetrically installed on the four side faces of the square T-shaped groove base, each jaw pliers is composed of a rail, a fixed vice and a movable vice, the fixed vice and the movable vice are arranged on the rail, and the jaw pliers are used for positioning the shell part. Compared with an existing vise and clamping arm fixing mode, the device can clamp four shell products at the same time, multiple products can be machined at a time in a coaxial steering mode, the consistency of the products and the related quality requirements are guaranteed, the operation steps and the clamping frequency are reduced, and the equipment utilization rate and the production efficiency are improved.
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Description

Technical Field

[0001] The utility model relates to a co-located multi-piece processing positioning device, in particular to the technical field of efficient processing positioning of multiple shell parts. Background Art

[0002] Square shell parts are common machined products. Technicians usually use transmission vises for positioning, which has the following three technical problems:

[0003] 1) Transmission vises are mostly fixed on the operating table, and their posture and angle cannot be adjusted. When processing different surfaces of parts, the vise needs to be disassembled and assembled multiple times, resulting in low processing efficiency and poor processing consistency.

[0004] 2) Traditional vises can only position one workpiece at a time. When using a machine tool to process multiple parts, each workpiece can only be disassembled, assembled, and positioned one by one. It is impossible to disassemble and assemble multiple products at a time.

[0005] 3) Traditional vises often use bosses or non-planar jaws, which makes it difficult to position the workpiece.

[0006] How to design a co-located multi-piece processing positioning device to solve the above technical problems has long troubled technicians in this field. Utility Model Content

[0007] In view of this, the utility model proposes a co-positioned multi-piece processing positioning device, which can clamp four shell products at the same time and coaxially turn to process multiple products at one time, thereby ensuring the consistency of the products and related quality requirements, saving operating steps and clamping times, and improving equipment utilization and production efficiency.

[0008] The utility model solves the above problems through the following technical means:

[0009] A co-positioned multi-piece processing and positioning device, characterized in that it includes a square T-slot base and a plurality of vises, wherein: the square T-slot base is composed of a plurality of vertically stacked square T-slot blocks and a base, four weight-reducing through holes are symmetrically opened inside the square T-slot base, the sides of the square T-slot blocks are provided with cross-shaped side T-slots, the side T-slots are used to install T-blocks and positioning keys, a rotating shaft seat is provided at the center of the base, a cross-shaped inner T-slot is provided on the inner surface of the base, and a plurality of connecting screws are provided around the base; four vises are symmetrically installed on the four sides of the square T-slot base, the vise is composed of a rail, and a fixed vise and a movable vise on the rail; the vise is used to position a shell member.

[0010] Preferably, a slide groove is provided on the front side of the track of the vise, and a positioning groove is provided on the back side of the track at the position corresponding to the side T-slot, a plurality of positioning holes are equidistantly provided at the bottom of the slide groove, and positioning screws are installed in the positioning holes on both sides, and the ends of the positioning screws pass through the track and are connected to the threaded holes of the T-block.

[0011] Preferably, the fixed vise is fixed to one end of the rail by a plurality of fixed screws.

[0012] Preferably, a sliding block is connected to one side of the movable vise, and the sliding block is movably installed in the slide groove. Limiting threaded holes are symmetrically and inwardly inclined on both sides of the sliding block. Ball cavities are provided at the inner ends of the two limiting threaded holes. A limiting screw is installed in the limiting threaded hole, and a limiting ball is installed inside the ball cavity. The top of the limiting ball contacts the bottom of the limiting screw, and the lower part of the limiting ball is installed in the corresponding positioning hole.

[0013] Preferably, the fixed vise and the movable vise both have flat jaws.

[0014] The utility model provides a co-location multi-piece processing positioning device with the following beneficial effects:

[0015] 1) The device includes a square T-slot base and a plurality of vises, wherein the square T-slot base is composed of a plurality of vertically stacked square T-slot blocks and a base, the height of the square T-slot base can be flexibly adjusted, and four vises are symmetrically installed on the four sides of the square T-slot base. The vises are detachably fixed in the T-slot by means of T-blocks, positioning keys, etc., and the number of vises can be flexibly adjusted.

[0016] 2) The vise consists of a track, and a fixed vise and a moving vise on the track. The vise is used to position the shell part. A sliding block is connected to one side of the moving vise. The sliding block is movably installed in the slide groove. Limit threaded holes are symmetrically and inwardly inclined on both sides of the sliding block. Ball cavities are provided at the inner ends of the two limit threaded holes. Limit screws are installed in the limit threaded holes. A limit ball is installed inside the ball cavity. The top of the limit ball contacts the bottom of the limit screw. The lower part of the limit ball is installed in the corresponding positioning hole. By adjusting the height of the limit screw, the top activity space of the limit ball can be changed to achieve the position adjustment of the moving vise.

[0017] 3) The device can perform three-dimensional positioning of shell products in X, Y, and Z axes. Its positioning method and accuracy as well as the consistency of four-dimensional positioning are the primary prerequisites for ensuring the quality and consistency of four-dimensional product processing. Compared with the existing vise and clamp arm fixing method, the device can clamp four shell products at the same time, coaxially turn to process multiple products at one time, ensure product consistency and related quality requirements, save operation steps and clamping times, and improve equipment utilization and production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0019] Figure 1 It is a schematic diagram of the application of the utility model;

[0020] Figure 2 This is a schematic diagram of the structure of the square T-slot base in the utility model;

[0021] Figure 3 It is a schematic diagram of the T-slot structure on the middle side of the utility model;

[0022] Figure 4 This is a schematic diagram of the structure of the transfer shaft seat of the utility model;

[0023] Figure 5 This is a schematic diagram of the structure of the vise jaws in the utility model;

[0024] Figure 6 This is a schematic diagram of the installation of the fixed screws in the utility model;

[0025] Figure 7 It is a schematic diagram of the limit screw structure in the utility model.

[0026] In the figure, 1-square T-slot base, 101-square T-slot block, 102-base, 103-weight reduction through hole, 104-side T-slot, 105-T-block, 106-locating key, 107-spindle seat, 108-inner T-slot, 109-connecting screw, 2-vigile jaws, 201-track, 202-fixed vise, 203-moving vise, 204-slide, 205-locating slot, 206-locating hole, 207-locating screw, 208-fixed screw, 209-sliding block, 210-limiting threaded hole, 211-limiting screw rod, 212-limiting ball, 3-shell member. DETAILED DESCRIPTION

[0027] In the description of the present utility model, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. The terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.

[0028] The present invention will be described in detail below with reference to the accompanying drawings.

[0029] like Figures 1 to 7 As shown, the same-position multi-piece processing and positioning device includes a square T-slot base 1 and a plurality of vises 2. In the figure, the square T-slot base 1 is composed of a plurality of vertically stacked square T-slot blocks 101 and a base 102. Four weight-reducing through holes 103 are symmetrically opened inside the square T-slot base 1. The sides of the square T-slot blocks 101 are each provided with a cross-shaped side T-slot 104. The side T-slot 104 is used to install the T-block 105 and the positioning key 106. A rotating shaft seat 107 is provided in the center of the base 102. A cross-shaped inner T-slot 108 is provided on the inner surface of the base 102. A plurality of connecting screws 109 are provided around the base 102.

[0030] Specifically, the square T-slot blocks 101 can be extended through positioning keys 106, the height of the square T-slot base can be flexibly adjusted, and the shaft seat 107 is used to connect the shaft, which can drive the entire positioning device to rotate to adjust the angle posture.

[0031] In the figure, four vises are symmetrically mounted on the four sides of the square T-slot base. The vises are detachably fixed in the T-slot by means of T-blocks, positioning keys, etc., and the number of vises can be flexibly adjusted. Specifically, the vise 2 consists of a track 201, and a fixed vise 202 and a movable vise 203 on the track 201; the vise 2 is used to position the housing part 3. Among them: the front of the track 201 of the vise 2 is provided with a slide groove 204, and the back of the track 201 is provided with a positioning groove 205 at the position corresponding to the side T-slot 104. The bottom of the slide groove 204 is equidistantly provided with a plurality of positioning holes 206, and positioning screws 207 are installed in the positioning holes 206 on both sides. The ends of the positioning screws 207 pass through the track 201 and are connected to the threaded holes of the T-block 105. The fixed vise 202 is fixed to one end of the track 201 by a plurality of fixed screws 208. A sliding block 209 is connected to one side of the movable vise 203, and the sliding block 209 is movably installed in the slide groove 204. Limiting threaded holes 210 are symmetrically and inwardly inclined on both sides of the sliding block 209. Ball cavities are provided at the inner ends of the two limiting threaded holes 210. A limiting screw rod 211 is installed in the limiting threaded hole 210, and a limiting ball 212 is installed inside the ball cavity. The top of the limiting ball 212 contacts the bottom of the limiting screw rod 211, and the lower part of the limiting ball 212 is installed in the corresponding positioning hole 206.

[0032] It should be noted that by adjusting the height of the limit screw, the top activity space of the limit ball can be changed. When the activity space is large enough, the limit ball can roll out of the positioning hole. At this time, the position of the dynamic vise can be flexibly adjusted. When the position is determined, the limit ball is allowed to roll into another corresponding positioning hole, and the limit screw is tightened to complete the limiting work. In addition, a compression spring can be arranged between the limit screw and the limit ball. The compression spring is arranged at the bottom of the limit threaded hole and directly contacts the limit ball. At this time, the damped movement of the dynamic vise can be realized. When the limit screw is tightened, the compression spring is compressed and greater pressure is added to the limit ball. At this time, the corresponding adjustment resistance will also increase.

[0033] In this embodiment, both the fixed vise 202 and the movable vise 203 have flat jaws. Figure 5 and Figure 6 As shown, the material that the flat jaws contact with the workpiece can be an elastic material, and the contact surface is provided with anti-slip textures.

[0034] In actual application, first calibrate the center of the square T-slot base to be consistent with the rotation center of the worktable, and fasten it to the worktable. Secondly, use the positioning key to position the vise at the center and horizontal position of the square base. At this time, the X and Z directions of the vise are determined, and the screws and T-blocks are tightened at the same time to fix the vise and the square base. In addition, check whether the positioning planes of the four sets of precision vises are consistent in the X-axis, Y-axis, and Z-axis. Finally, fit the two mutually perpendicular planes of the shell product with the X and Y positioning surfaces of the vise, tighten the vise screw, and thus clamp the product. Then, the worktable can be rotated 90° in turn, and the same processing operation can be performed on each identical product. Compared with the existing vise and clamp arm fixing method, this device can clamp four shell products at the same time, and coaxial steering can process multiple products at one time, ensuring the consistency of the products and related quality requirements, saving operation steps and clamping times, and improving equipment utilization and production efficiency.

[0035] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the utility model.

Claims

1. A co-location multi-piece processing positioning device, characterized in that: It comprises a square T-slot base (1) and a plurality of vise jaws (2), wherein: The square T-slot base (1) is composed of a plurality of vertically stacked square T-slot blocks (101) and a base (102); four weight-reducing through holes (103) are symmetrically provided inside the square T-slot base (1); the sides of the square T-slot blocks (101) are provided with cross-shaped side T-slots (104); the side T-slots (104) are used to install T-blocks (105) and positioning keys (106); a rotating shaft seat (107) is provided at the center of the base (102); a cross-shaped inner T-slot (108) is provided on the inner surface of the base (102); and a plurality of connecting screws (109) are provided around the base (102); The four vise jaws (2) are symmetrically mounted on four sides of the square T-slot base (1), and the vise jaws (2) are composed of a track (201), and a fixed vise jaw (202) and a movable vise jaw (203) on the track (201); The vise (2) is used to position the housing member (3).

2. The same-position multi-piece processing positioning device as claimed in claim 1, characterized in that: The front side of the track (201) of the vise (2) is provided with a slide groove (204), the back side of the track (201) is provided with a positioning groove (205) at a position corresponding to the side T-shaped groove (104), the bottom of the slide groove (204) is provided with a plurality of positioning holes (206) at equal intervals, positioning screws (207) are installed in the positioning holes (206) on both sides, and the ends of the positioning screws (207) pass through the track (201) and are connected to the threaded holes of the T-shaped block (105).

3. The same-position multi-piece processing positioning device as claimed in claim 1, characterized in that: The fixed vise (202) is fixed to one end of the rail (201) via a plurality of fixed screws (208).

4. The same-position multi-piece processing positioning device as claimed in claim 1, characterized in that: A sliding block (209) is connected to one side of the movable vise (203). The sliding block (209) is movably installed in the slide groove (204). Limit threaded holes (210) are symmetrically arranged on both sides of the sliding block (209) and tilted inwardly. Ball cavities are arranged at the inner ends of the two limit threaded holes (210). Limit threaded rods (211) are installed in the limit threaded holes (210). A limit ball (212) is installed inside the ball cavity. The top of the limit ball (212) contacts the bottom of the limit threaded rod (211), and the lower part of the limit ball (212) is installed in the corresponding positioning hole (206).

5. The same-position multi-piece processing positioning device as claimed in claim 1, characterized in that: The fixed vise (202) and the movable vise (203) both have flat jaws.