Spraying maintenance device
By designing a spray maintenance device that includes mounting support, spray device, side humidifier, winding control and clamping positioning, the problem that existing devices are inconvenient to assist in laying moisturizing blankets and insufficient moisturizing is solved, and comprehensive moisturizing and efficient spray humidification of track concrete is achieved.
Patent Information
- Application Number
- CN202420968464.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-05-07
AI Technical Summary
The existing spray maintenance device is not convenient for auxiliary laying of moisturizing blankets. It is cumbersome and time-consuming. At the same time, the moisturizing of track concrete is not comprehensive enough, and it mainly carries out moisturizing work on the upper side.
A spray maintenance device is designed, including mounting support, spray device, side humidifier, winding control and clamping positioning member. The device sprays through a spray pipe located on both sides of the rail concrete to ensure comprehensiveness of the spray, and assists in laying and clamping of the moisturizing blanket through side humidifiers and winding controls, reducing manual operation.
The comprehensive moisturizing of track concrete is achieved, which reduces the cumbersome and time-consuming of manual operation, improves the effect of spraying and humidification, and avoids the equipment's squeeze damage to the track bed plate.
Smart Images

Figure CN222792385U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of concrete curing, and more specifically, particularly relates to a spray curing device. Background Art
[0002] In the actual construction of double-block ballastless track, it is necessary to cast concrete between the track bed and the sleeper moldings. Because it adopts the ballastless track method, concrete pouring is required. Usually, the concrete pouring volume is large. After the concrete is formed, spraying maintenance is required to moisturize it and prevent it from cracking. In the actual construction work, spraying maintenance plays an important role in concrete forming. The current spraying maintenance device is not convenient for auxiliary laying of moisturizing blankets, and the manual operation is cumbersome, time-consuming and labor-intensive. At the same time, the moisturizing of the track concrete is not comprehensive enough, and most of the moisturizing work is carried out on the upper side. Utility Model Content
[0003] The disclosed embodiment relates to a spray curing device to solve the problem that the existing spray curing device is not convenient for auxiliary laying and spraying moisturizing blankets, and the manual operation is cumbersome, time-consuming and labor-intensive.
[0004] In a first aspect of the present disclosure, a spray maintenance device is provided, comprising a mounting support, on which a spray device is fixedly mounted; a side humidifying member is connected to the spray device by a pipe; a winding control member is mounted on the mounting support, and a row of clamping positioning members is fixedly mounted on the winding control member; the mounting support comprises: a mounting support frame and rolling support wheels, and four rolling support wheels are rotatably mounted on the bottom of the mounting support frame.
[0005] In at least some embodiments, the spray device further includes: a spray pipe, a row of spray heads is provided at the bottom of the spray pipe; the spray pipe is fixedly mounted on a spray mounting plate; and a water pump is fixedly connected to the spray pipe.
[0006] In at least some embodiments, the winding control component includes: a winding shaft, a winding auxiliary groove and a winding motor, the winding shaft is rotatably mounted on the mounting support frame; a winding auxiliary groove is opened on the winding shaft, and the winding auxiliary groove is "L" shaped; the winding motor is fixedly mounted on the side of the mounting support frame; the output shaft of the winding motor is connected to the end of the winding shaft.
[0007] In at least some embodiments, the spray device includes: a spray mounting plate and a water pump, the spray mounting plate is fixedly welded to the side of the mounting support frame; a water pump is fixedly installed on the spray mounting plate; the water pump is connected to an external power supply; and the water pump pipe is connected to one side of the water tank.
[0008] In at least some embodiments, the mounting support also includes: a water tank and a hand-held handle, the water tank is fixedly mounted on the mounting support frame, and a water inlet is provided on the water tank; hand-held handles are fixedly mounted on both sides of the mounting support frame; and the outside of the hand-held handle is provided with a rubber coating.
[0009] In at least some embodiments, the clamping positioning member includes: a clamping positioning plate and a clamping bolt, the clamping positioning plate is fixedly installed inside the winding auxiliary groove; the clamping positioning plate is threadedly connected with a clamping bolt; and a hexagonal hole is provided on the top of the clamping bolt.
[0010] In at least some embodiments, the side humidifying component includes: a side humidifying spray pipe and a connecting pipe, wherein two side humidifying spray pipes are provided, and the two side humidifying spray pipes are respectively fixedly mounted on both sides of the bottom of the mounting support frame; the two side humidifying spray pipes are symmetrically mounted; nozzles are respectively arranged on the sides of the two side humidifying spray pipes; two connecting pipes are provided, and the two connecting pipes are respectively connected to the two side humidifying spray pipes; and the other ends of the two connecting pipes are respectively connected to the spray pipes.
[0011] Compared with the prior art, the utility model has the following beneficial effects:
[0012] 1. The utility model adopts a spraying method in which the spray pipes are located on both sides of the track concrete to ensure the comprehensiveness of the spraying. At the same time, the moisturizing blankets on both sides of the concrete and the top are humidified to ensure the spraying humidification effect. At the same time, the installation support parts adopted have a structure that can realize auxiliary operation on both sides of the track. There is no need to install the equipment on the concrete track bed plate, which avoids the structure from squeezing and damaging the track bed plate.
[0013] 2. The utility model adopts a clamping positioning piece to assist in clamping the moisturizing blanket. At the same time, it cooperates with the winding control piece to achieve more efficient auxiliary laying work, and can be laid on the track concrete in one go. This structure is more labor-saving and convenient to use, and does not require manual winding, and can achieve electric winding. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0015] Figure 2 It is a schematic diagram of the bottom structure of the utility model.
[0016] Figure 3 It is a structural schematic diagram of a winding control component of the utility model.
[0017] Figure 4 It is a schematic diagram of the structure of the spray device of the utility model.
[0018] Figure 5It is an enlarged view showing the structure of the winding control component of the utility model.
[0019] Figure 6 It is a cross-sectional view of the internal structure of the utility model.
[0020] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:
[0021] 1. Install the support member; 101. Install the support frame; 102. Rolling support wheel; 103. Water tank; 104. Handle;
[0022] 2. Spraying device; 201. Spraying mounting plate; 202. Water pump; 203. Spraying pipe;
[0023] 3. Side humidifying component; 301. Side humidifying spray pipe; 302. Connecting pipe;
[0024] 4. Rewinding control component; 401. Rewinding shaft; 4011. Rewinding auxiliary slot; 402. Rewinding motor;
[0025] 5. Clamping positioning piece; 501. Clamping positioning plate; 502. Clamping bolt. DETAILED DESCRIPTION
[0026] The implementation of the utility model is further described in detail below in conjunction with the drawings and examples.
[0027] Embodiment 1: As shown in the attached Figure 1 To Attachment Figure 6 As shown:
[0028] The utility model provides a spray maintenance device, including a mounting support 1, on which a spray device 2 is fixedly mounted; a side humidifying component 3 is connected to the spray device 2 by a pipe; a winding control component 4 is mounted on the mounting support 1, and a row of clamping positioning components 5 is fixedly mounted on the winding control component 4; the mounting support 1 includes: a mounting support frame 101 and a rolling support wheel 102, and four rolling support wheels 102 are rotatably mounted on the bottom of the mounting support frame 101.
[0029] In the embodiment of the present disclosure, the mounting support 1 also includes: a water tank 103 and a hand-held handle 104. The water tank 103 is fixedly mounted on the mounting support frame 101, and the water tank 103 is provided with a water inlet; the hand-held handles 104 are fixedly mounted on both sides of the mounting support frame 101; the outer surface of the hand-held handles 104 is provided with a rubber coating; the spray device 2 includes: a spray mounting plate 201 and a water pump 202. The spray mounting plate 201 is fixedly welded to the side of the mounting support frame 101; the spray mounting plate 201 is fixedly welded to the side of the mounting support frame 101; A water pump 202 is fixedly installed; the water pump 202 is connected to an external power supply; the water pump 202 is connected to one side of the water tank 103; the spray device 2 also includes: a spray pipe 203, a row of nozzles are provided at the bottom of the spray pipe 203; the spray pipe 203 is fixedly installed on the spray mounting plate 201; the water pump 202 is fixedly connected to the spray pipe 203; the side humidifying component 3 includes: a side humidifying spray pipe 301 and a connecting pipe 302, the side humidifying spray pipe 301 is provided with two, and the two side humidifying spray pipes 301 are fixedly installed on the spray mounting plate 201. The two sides of the two side humidifying spray pipes 301 are fixedly installed on the bottom of the mounting support frame 101; the two side humidifying spray pipes 301 are symmetrically installed; the sides of the two side humidifying spray pipes 301 are respectively provided with nozzles; there are two connecting pipes 302, and the two connecting pipes 302 are respectively connected to the two side humidifying spray pipes 301; the other ends of the two connecting pipes 302 are respectively connected to the spray pipes 203, and the spray pipes 203 are located on both sides of the track concrete for spraying to ensure the comprehensiveness of the spraying, and at the same time, the moisturizing blanket on both sides of the concrete and the top are humidified to ensure the spraying humidification effect. At the same time, the mounting support 1 adopted has a structure that can realize auxiliary operation on both sides of the track, and there is no need to install the equipment on the concrete track bed plate, so as to avoid the structure from squeezing and damaging the track bed plate, and the overall structure is simpler and reasonable. The spray pipes 203 adopted can realize the moisturizing blanket on the winding shaft 401 during the movement of the mounting support frame 101. The overall structure is simpler and reasonable to ensure the comprehensiveness of the moisturizing blanket.
[0030] Embodiment 2: On the basis of embodiment 1, the winding control member 4 comprises: a winding shaft 401, a winding auxiliary groove 4011 and a winding motor 402, the winding shaft 401 is rotatably mounted on the mounting support frame 101; a winding auxiliary groove 4011 is provided on the winding shaft 401, and the winding auxiliary groove 4011 is "L" shaped; the winding motor 402 is fixedly mounted on the side of the mounting support frame 101; the output shaft of the winding motor 402 is connected to the end of the winding shaft 401; the clamping positioning member 5 comprises: a clamping positioning plate 501 and a clamping bolt 502, the clamping positioning plate 501 is fixedly mounted It is installed inside the auxiliary winding groove 4011; the clamping bolt 502 is threadedly connected to the clamping positioning plate 501; a hexagonal hole is provided on the top of the clamping bolt 502, and the setting clamping positioning member 5 can be used to assist in clamping the moisturizing blanket, and at the same time, cooperate with the winding control member 4 to achieve more efficient auxiliary laying work, and can be laid on the track concrete at one time. This structure is more labor-saving and convenient to use, and does not require manual winding, and can achieve electric winding. The use of this structure is a more labor-saving and efficient way of laying the moisturizing blanket, which also reduces water evaporation and ensures the moisturizing effect.
[0031] Working principle of this embodiment: In the utility model, the rolling support wheel 102 of this structure is placed on the ground, and the support frame 101 is installed to cross the track bed plate. The structure is manually pushed to move by holding the handle 104. During the process, the water in the water tank 103 is pumped by the water pump 202 through the spray pipe 203 and the side humidifying spray pipe 301 to spray on the moisturizing blanket located on the winding control part 4 outside the track bed plate concrete to penetrate and moisturize the track bed plate. If the moisturizing blanket is not needed, it can also be directly applied to the track bed plate. During the movement of the installation support 1, the winding shaft 401 is driven to rotate by the winding motor 402 to control the winding and laying of the moisturizing blanket. The one end of the moisturizing blanket can be clamped and positioned by rotating the clamping bolt 502 in conjunction with the winding auxiliary groove 4011 to facilitate winding and laying. When the moisturizing blanket is laid, the spray pipe 203 and the side humidifying spray pipe 301 can be used to wet the moisturizing blanket and assist in water replenishment spraying.
[0032] 2. In the absence of conflict, the embodiments of the present disclosure and the features therein may be combined with each other to obtain new embodiments.
[0033] The above are only specific embodiments of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present disclosure, which should be included in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be based on the protection scope of the claims.
Claims
1. A spray curing device, comprising a mounting support (1), on which a spray device (2) is fixedly mounted; characterized in that: The upper pipe of the spray device (2) is connected to a side humidifying component (3); a winding control component (4) is installed on the mounting support component (1), and a row of clamping positioning components (5) is fixedly installed on the winding control component (4); the mounting support component (1) comprises: a mounting support frame (101) and rolling support wheels (102), and four rolling support wheels (102) are rotatably installed on the bottom of the mounting support frame (101).
2. A spray curing device according to claim 1, characterized in that: The mounting support (1) further comprises: a water tank (103) and a hand-held handle (104); the water tank (103) is fixedly mounted on the mounting support frame (101), and a water inlet is provided on the water tank (103); the hand-held handles (104) are fixedly mounted on both sides of the mounting support frame (101); and the hand-held handles (104) are provided with a rubber coating on the outside.
3. A spray curing device according to claim 2, characterized in that: The spray device (2) comprises: a spray installation plate (201) and a water pump (202); the spray installation plate (201) is fixedly welded to the side of the installation support frame (101); the water pump (202) is fixedly installed on the spray installation plate (201); the water pump (202) is externally connected to a power source; and the water pump (202) is pipe-connected to one side of a water tank (103).
4. A spray curing device according to claim 3, characterized in that: The spray device (2) further comprises: a spray pipe (203), a row of spray heads being provided at the bottom of the spray pipe (203); the spray pipe (203) being fixedly mounted on a spray mounting plate (201); and a water pump (202) being fixedly connected to the spray pipe (203).
5. A spray curing device according to claim 4, characterized in that: The side humidifying element (3) comprises: a side humidifying spray pipe (301) and a connecting pipe (302); two side humidifying spray pipes (301) are provided, and the two side humidifying spray pipes (301) are respectively fixedly mounted on two sides of the bottom of the mounting support frame (101); the two side humidifying spray pipes (301) are symmetrically mounted; spray heads are respectively arranged on the sides of the two side humidifying spray pipes (301); two connecting pipes (302) are provided, and the two connecting pipes (302) are respectively connected to the two side humidifying spray pipes (301); and the other ends of the two connecting pipes (302) are respectively connected to the spray pipes (203).
6. A spray curing device according to claim 1, characterized in that: The winding control component (4) comprises: a winding shaft (401), a winding auxiliary groove (4011) and a winding motor (402); the winding shaft (401) is rotatably mounted on the mounting support frame (101); the winding shaft (401) is provided with a winding auxiliary groove (4011), and the winding auxiliary groove (4011) is in an "L" shape; the winding motor (402) is fixedly mounted on a side of the mounting support frame (101); and the output shaft of the winding motor (402) is connected to the end of the winding shaft (401).
7. A spray curing device according to claim 6, characterized in that: The clamping positioning member (5) comprises: a clamping positioning plate (501) and a clamping bolt (502); the clamping positioning plate (501) is fixedly mounted inside the winding auxiliary groove (4011); the clamping bolt (502) is threadedly connected to the clamping positioning plate (501); and a hexagonal hole is provided on the top of the clamping bolt (502).