High-airtightness concrete precast block production equipment
By designing high-air-tight concrete prefabricated block production equipment and using automated loading and vibration leveling technology, the problem of low production efficiency of concrete prefabricated blocks in the existing technology is solved, and a more efficient production process is achieved.
Patent Information
- Application Number
- CN202420309165.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-19
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-02-19
AI Technical Summary
In the prior art, the production efficiency of concrete prefabricated blocks is low, requiring manual loading and laying, which is time-consuming and labor-intensive.
A high-air-tight concrete prefabricated block production equipment is designed, including a processing table, a conveying roller, a vibrator and a feeding mechanism. The feeding mechanism realizes automatic loading, and the vibrator is used to vibrate the flat concrete to reduce the time of manual adjustment.
Through automated loading and vibration leveling, manpower and time are significantly saved, and the production efficiency of concrete prefabricated blocks is improved. At the same time, multiple sets of molds can be processed simultaneously, which improves the efficiency of the production process.
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Figure CN222792392U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of concrete processing equipment, in particular to a high-air-tightness concrete prefabricated block production equipment. Background Art
[0002] Airtight concrete refers to the process of infiltrating a certain amount of airtight agent into concrete during construction to improve the airtightness of concrete, increase the compactness of concrete, crack resistance and anti-seepage performance, compensate for the shrinkage of concrete, and enhance the waterproof and anti-seepage effect of concrete. It is mostly used in highway and railway tunnel projects that pass through coal seams and rock bodies containing gas to prevent serious threats to the life safety of tunnel excavation workers and users, and is also used in projects with high waterproof requirements.
[0003] When producing airtight concrete prefabricated blocks, concrete needs to be poured into a mold and then leveled. In the prior art, concrete is manually loaded, which is inefficient. Furthermore, the concrete also needs to be manually leveled, which is time-consuming and laborious. Therefore, a high airtight concrete prefabricated block production device is proposed. Utility Model Content
[0004] The main purpose of the utility model is to provide a high-airtightness concrete prefabricated block production equipment to solve the above technical problems.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high-airtightness concrete prefabricated block production equipment, including a processing table, on which a plurality of conveying rollers are provided, and a vibrator is provided between adjacent conveying rollers; a plurality of molds are placed on the upper ends of the conveying rollers, and the vibrator is in contact with the bottom of the mold; a mounting frame is also provided on the top of the processing table, and a feeding mechanism is provided on the mounting frame.
[0006] On the basis of the above scheme and as a preferred scheme of the above scheme: a power motor is installed at one end of the conveying roller; an industrial controller is provided at the bottom of the processing table, and the vibrator and the power motor are electrically connected to the industrial controller respectively.
[0007] On the basis of the above scheme and as a preferred scheme of the above scheme: the feeding mechanism includes a guide rail arranged on the mounting frame and a support plate arranged on one side of the mounting frame, an electric push rod is provided on the support plate, a slide plate is provided on the output end of the electric push rod, a pulley is provided at the bottom of the slide plate, and the pulley and the guide rail are slidably connected; a feeding barrel is provided on the top of the slide plate, and a quantitative feeder is provided at the bottom of the feeding barrel.
[0008] On the basis of the above solution and as a preferred solution of the above solution: the electric push rod is electrically connected to the industrial controller.
[0009] On the basis of the above scheme and as a preferred scheme of the above scheme: the number of the feeding barrels is 2 groups.
[0010] The beneficial effects of the utility model are as follows: in the utility model, automatic loading can be performed through the feeding mechanism, saving manpower; concrete is fed into the mold, the mold is placed on the vibrator, the vibrator can be started, the accumulated concrete is vibrated and leveled, and only slight manual adjustment and leveling are required later, saving manual leveling time; and multiple groups of molds can be fed at the same time, and then the molds can be transported to the outside by conveyor rollers for processing in the next step. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a schematic diagram of the overall structure of the utility model. DETAILED DESCRIPTION
[0012] In order to make the objectives, technical solutions and advantages of the present application clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments. However, the specific implementation methods and embodiments described below are for illustrative purposes only and are not intended to limit the present invention.
[0013] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0014] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0015] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0016] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0017] See attached figure Figure 1 A high airtightness concrete prefabricated block production equipment in this embodiment includes a processing table 1, a plurality of conveying rollers 2 are provided on the processing table 1, and a vibrator 3 is provided between adjacent conveying rollers 2; a plurality of molds 10 are placed on the upper ends of the conveying rollers 2, and the vibrator 3 is in contact with the bottom of the mold 10; a mounting frame 4 is also provided on the top of the processing table 1, and a feeding mechanism is provided on the mounting frame 4.
[0018] Furthermore, a power motor 20 is installed at one end of the conveying roller 2; an industrial controller is provided at the bottom of the processing table 1, and the vibrator 3 and the power motor 20 are electrically connected to the industrial controller respectively.
[0019] Furthermore, the feeding mechanism includes a guide rail 5 arranged on the mounting frame 4 and a support plate 6 arranged on one side of the mounting frame 4, an electric push rod 7 is provided on the support plate 6, a slide plate 8 is provided at the output end of the electric push rod 7, a pulley is provided at the bottom of the slide plate 8, and the pulley and the guide rail 5 are slidably connected; a feeding barrel 9 is provided on the top of the slide plate 8, and the number of the feeding barrels 9 is 2 groups; a quantitative feeder 90 is provided at the bottom of the feeding barrel 9, and the quantitative feeder 90 can be regarded as the prior art.
[0020] Furthermore, the electric push rod 7 is electrically connected to the industrial controller.
[0021] In the utility model, automatic loading can be performed through the feeding mechanism, saving manpower; concrete is fed into the mold 10, the mold 10 is placed on the vibrator 3, the vibrator 3 can be started, the accumulated concrete is vibrated and leveled, and only slight manual adjustment and leveling are required later, saving the time of manual leveling; and multiple groups of molds 10 can be fed at the same time, and then the molds 10 can be transported to the outside by the conveying roller 2 for the next step of processing.
[0022] The above embodiments are only preferred embodiments of the present invention and are not intended to limit the protection scope of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A high airtightness concrete prefabricated block production equipment, characterized in that: It comprises a processing table, on which a plurality of conveying rollers are arranged, and a vibrator is arranged between adjacent conveying rollers; a plurality of moulds are placed on the upper ends of the conveying rollers, and the vibrator is in contact with the bottom of the mould; a mounting frame is also arranged on the top of the processing table, and a feeding mechanism is arranged on the mounting frame.
2. The high airtightness concrete prefabricated block production equipment according to claim 1 is characterized in that: A power motor is installed at one end of the conveying roller; an industrial controller is arranged at the bottom of the processing table, and the vibrator and the power motor are electrically connected to the industrial controller respectively.
3. The high airtightness prefabricated concrete block production equipment according to claim 1, characterized in that: The feeding mechanism includes a guide rail arranged on the mounting frame and a support plate arranged on one side of the mounting frame, an electric push rod is arranged on the support plate, a slide plate is arranged at the output end of the electric push rod, a pulley is arranged at the bottom of the slide plate, and the pulley and the guide rail are slidably connected; a feeding cylinder is arranged on the top of the slide plate, and a quantitative feeder is arranged at the bottom of the feeding cylinder.
4. The high airtightness prefabricated concrete block production equipment according to claim 3 is characterized in that: The electric push rod is electrically connected to the industrial controller.
5. The high airtightness prefabricated concrete block production equipment according to claim 4, characterized in that: The number of the feeding cylinders is 2 groups.