Rubber valve core joint vulcanizing device

By using components such as the middle nozzle, the end nozzle and the inner soft brush seat in the valve core joint vulcanization device, the uniform distribution of the paint is achieved, and the problem of uneven distribution of vulcanized parts in the prior art is solved, and the quality of use and durability of the product is improved.

CN222792551UActive Publication Date: 2025-04-25DONGTAI HAOHUI RUBBER PROD CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421771616.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-25
Publication Date
2025-04-25
Estimated Expiration
2034-07-25

AI Technical Summary

Technical Problem

During the vulcanization treatment of existing valve core joints, the vulcanization device will dry after spraying, resulting in uneven distribution of the vulcanized parts, affecting the effectiveness of the product.

Method used

The middle nozzle and the end nozzle are used to uniformly input the paint to the outer surface of the product, combined with the use of the inner soft brush seat and the side brush seat, and the uniform distribution of the paint and the product is achieved by clamping the combination of the inlet and outlet components.

Benefits of technology

Ensure the uniform distribution of vulcanization, improve the quality of the product, extend the service life of the valve, and improve sealing performance and corrosion resistance.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222792551U_ABST
    Figure CN222792551U_ABST
Patent Text Reader

Abstract

The utility model provides a rubber valve core joint vulcanizing device, which relates to the technical field of rubber valve processing, and comprises a carrying assembly and a clamping feeding and discharging assembly, the clamping feeding and discharging assembly assembled by bolts is arranged above the outer end of the carrying assembly, and a vulcanizing spraying mechanism assembled by bolts is arranged above the middle part of the carrying assembly. The clamping feeding and discharging assembly comprises a grooving box, a driving motor, a lead screw set, a movable base, a pneumatic telescopic arm, an electric rotating base and a mechanical clamp, the grooving box is arranged above the outer end of the carrying assembly, and the lead screw set connected with the output end of the driving motor is arranged on the inner side of the grooving box; according to the utility model, after paint is input to the outer surface of a product through the middle nozzle and the end nozzles, the inner soft brush seat is matched with the upper side brush seat, so that the product and the paint can be uniformly distributed under the combined use of the clamping feeding and discharging assembly; the uniform vulcanization can effectively ensure the use quality of subsequent products.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of rubber valve processing, in particular to a rubber valve core joint vulcanizing device. Background Art

[0002] The rubber valve core is a common faucet valve core. It is made of rubber material and has the characteristics of good elasticity, anti-aging, and wear resistance. The rubber valve core has a long service life and has certain shock absorption and noise reduction effects during use. In addition, the sealing performance of the rubber valve core is also very good, which can effectively prevent water leakage. Since the rubber material is easily affected by water quality, faucets using rubber valve cores need to be cleaned and maintained regularly in areas with poor water quality. Since the valve is often subjected to high temperature and high pressure during use, its surface is susceptible to corrosion and wear, resulting in a shortened service life. Through valve vulcanization treatment, its surface hardness and corrosion resistance can be increased, thereby extending the service life of the valve. In addition, valve vulcanization treatment can also improve the sealing performance of the valve, making the valve more stable and reliable under high temperature and high pressure conditions.

[0003] When the existing valve core joint vulcanizing device is in use, such as application number CN201520393833.9 which discloses a pipe joint with a vulcanized rubber on the end face of the valve core, it includes a shell, an outer ring, a plug, a spring and a sealing device, and is characterized in that a plug valve core and a plug valve core spring are provided in the inner cavity of the plug, a vulcanized rubber sealing pad is provided on the valve core end face of the plug valve core, a conical hole is provided at the front end of the plug and is limitedly connected to the vulcanized rubber sealing pad, and the other side end face of the plug valve core is limitedly connected to the inner step at the rear end of the plug through the plug valve core spring; however, in the above-mentioned technology, during the vulcanization treatment, it is mainly sprayed and then dried, which is easy to cause uneven distribution of the vulcanized parts, affecting the use effect of subsequent products. Therefore, the utility model proposes a rubber valve core joint vulcanization device to solve the problems existing in the prior art. Utility Model Content

[0004] In view of the above problems, the utility model proposes a rubber valve core joint vulcanization device, which mainly utilizes the middle nozzle and the end nozzle to input the coating into the outer surface of the product, and then the product and the coating can be evenly distributed through the combination of the inner soft brush seat, the upper side brush seat and the clamping inlet and outlet components. Such evenly distributed vulcanization phenomenon can effectively ensure the quality of subsequent product use.

[0005] To achieve the purpose of the utility model, the utility model is implemented by the following technical solutions: a rubber valve core joint vulcanization device, including a mounting assembly and a clamping inlet and outlet assembly, a clamping inlet and outlet assembly assembled with bolts is arranged above the outer end of the mounting assembly, and a vulcanization spraying mechanism assembled with bolts is arranged above the middle part of the mounting assembly;

[0006] The clamping inlet and outlet assembly includes a slotted box, a driving motor, a screw rod group, a mobile base, a pneumatic telescopic arm, an electric rotating seat and a mechanical clamp. The slotted box is arranged above the outer end of the mounting assembly, and a screw rod group connected to the output end of the driving motor is arranged on the inner side of the slotted box. The screw rod group is threadedly connected to the mobile base, and a pneumatic telescopic arm is arranged on the inner side of the mobile base. The inner end of the pneumatic telescopic arm is arranged with an electric rotating seat, and the inner end of the electric rotating seat is arranged with a mechanical clamp.

[0007] As a preferred embodiment of the present invention, the pneumatic telescopic arm has a telescopic structure, and the central axis of the pneumatic telescopic arm and the electric rotating seat are on the same straight line.

[0008] As a preferred embodiment of the utility model, the mounting assembly includes a cushion block, a long base, an assembly bracket, an inclined plate and a middle base, the top side of the cushion block is provided with a long base assembled with bolts, and an assembly bracket assembled with bolts is provided above the outer end of the long base, an inclined plate is provided on the inner side of the assembly bracket, and a middle base assembled with bolts is provided above the middle part of the long base.

[0009] As a preferred embodiment of the utility model, the vulcanization spraying mechanism includes an isolation cabin, a support arm, a raw material cabin, a side plate, an electric rotating arm, a turntable, a rod insertion tube, a middle nozzle, an inner soft brush seat, an end arm, a hydraulic telescopic rod, an end nozzle, a side brush seat and a driving pipeline. The isolation cabin is arranged above the middle base, and a support arm is arranged at the top of the isolation cabin, and a raw material cabin is arranged at the top of the support arm.

[0010] As a preferred embodiment of the utility model, the side of the isolation cabin is connected with an electric rotating arm through side plate bolts, and a turntable is provided at the output end of the electric rotating arm, a rod inserting tube is provided on the outer side of the middle part of the turntable, and a middle nozzle is provided at one end of the rod inserting tube, and an inner soft brush seat is provided on the outer side of the middle part of the rod inserting tube.

[0011] As a preferred embodiment of the utility model, an end arm is arranged on the outer side of the edge of the turntable, and a hydraulic telescopic rod is arranged below the end arm, an end nozzle and a side brush seat are arranged at the output end of the hydraulic telescopic rod, and a driving pipeline is arranged on the inner side of the edge of the turntable.

[0012] The beneficial effects of the utility model are:

[0013] The utility model mainly utilizes the middle nozzle and the end nozzle to input the paint to the outer surface of the product, and then the product and the paint can be evenly distributed through the combined use of the inner soft brush seat, the upper side brush seat and the clamping inlet and outlet components. Such evenly distributed vulcanization phenomenon can effectively ensure the quality of subsequent product use. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0015] Figure 2 This is a bottom-up three-dimensional structural schematic diagram of the utility model;

[0016] Figure 3 This is a schematic diagram of the three-dimensional structure of the clamping inlet and outlet assembly of the utility model;

[0017] Figure 4 It is a three-dimensional structural schematic diagram of the vulcanization spraying mechanism of the utility model.

[0018] Among them: 1. Carrying assembly; 101. Pad; 102. Long base; 103. Assembly bracket; 104. Inclined plate; 105. Middle base; 2. Clamping inlet and outlet assembly; 201. Slot box; 202. Drive motor; 203. Screw rod group; 204. Moving base; 205. Pneumatic telescopic arm; 206. Electric rotating seat; 207. Mechanical fixture; 3. Vulcanization spraying mechanism; 301. Isolation cabin; 302. Support arm; 303. Raw material cabin; 304. Side plate; 305. Electric rotating arm; 306. Turntable; 307. Rod inserting tube; 308. Middle nozzle; 309. Inner soft brush seat; 3010. End arm; 3011. Hydraulic telescopic rod; 3012. End nozzle; 3013. Side brush seat; 3014. Drive pipeline. DETAILED DESCRIPTION

[0019] In order to deepen the understanding of the present invention, the present invention will be further described in detail below in conjunction with an embodiment. The embodiment is only used to explain the present invention and does not constitute a limitation on the protection scope of the present invention.

[0020] according to Figure 1-4 As shown, this embodiment proposes a rubber valve core joint vulcanization device, including a carrying component 1 and a clamping inlet and outlet component 2, wherein the outer end of the carrying component 1 is provided with a clamping inlet and outlet component 2 assembled with bolts, and the middle part of the carrying component 1 is provided with a vulcanization spraying mechanism 3 assembled with bolts;

[0021] The clamping inlet and outlet component 2 includes a slotted box 201, a driving motor 202, a screw group 203, a mobile base 204, a pneumatic telescopic arm 205, an electric rotating seat 206 and a mechanical clamp 207. The slotted box 201 is arranged above the outer end of the mounting component 1, and the inner side of the slotted box 201 is provided with a screw group 203 connected to the output end of the driving motor 202, the screw group 203 is threadedly connected to the mobile base 204, and the inner side of the mobile base 204 is provided with a pneumatic telescopic arm 205, the inner end of the pneumatic telescopic arm 205 is provided with an electric rotating seat 206, and the inner end of the electric rotating seat 206 is provided with a mechanical clamp 207.

[0022] The pneumatic telescopic arm 205 has a telescopic structure, and the central axis of the pneumatic telescopic arm 205 and the electric rotating seat 206 are on the same straight line.

[0023] In this embodiment, a mechanical clamp 207 is then used to clamp the product, so that the drive motor 202 at one end of the slot box 201 outputs power to drive the output end to operate, so that the screw group 203 on the slot box 201 outputs power to drive the output end to operate, so that the screw group 203 drives the mobile base 204 to operate to a suitable position, and the pneumatic telescopic arm 205 and the electric rotating seat 206 are used to coordinate and rotate to adjust the position of the product.

[0024] The mounting component 1 includes a cushion block 101, a long base 102, an assembly bracket 103, an inclined plate 104 and a middle base 105. The top side of the cushion block 101 is provided with a long base 102 assembled with bolts, and an assembly bracket 103 assembled with bolts is arranged above the outer end of the long base 102, an inclined plate 104 is arranged on the inner side of the assembly bracket 103, and a middle base 105 assembled with bolts is arranged above the middle of the long base 102.

[0025] In this embodiment, when in use, the long base 102 is set at the processing site through the pad 101, so that the long base 102 cooperates with the assembly bracket 103 and the middle base 105 to bolt the clamping inlet and outlet assembly 2 and the vulcanization spray mechanism 3 together to achieve the assembly effect.

[0026] The vulcanizing spraying mechanism 3 includes an isolation cabin 301, a supporting arm 302, a raw material cabin 303, a side plate 304, an electric rotating arm 305, a turntable 306, a rod insert tube 307, a middle nozzle 308, an inner soft brush seat 309, an end arm 3010, a hydraulic telescopic rod 3011, an end nozzle 3012, a side brush seat 3013 and a driving pipeline 3014. The isolation cabin 301 is arranged above the middle base 105, and the supporting arm 302 is arranged at the top of the isolation cabin 301, and the raw material cabin 303 is arranged at the top of the supporting arm 302.

[0027] In this embodiment, when vulcanization is required, the supporting arm 302 is used to store a large amount of vulcanization raw materials in the raw material cabin 303. After storage, the driving pipeline 3014 is sleeved on the inner side of the edge of the turntable 306 to achieve the effect of raw material input.

[0028] An electric rotating arm 305 is bolted to the side of the isolation cabin 301 through a side plate 304, and a turntable 306 is provided at the output end of the electric rotating arm 305, a rod inserting tube 307 is provided on the middle outer side of the turntable 306, a middle nozzle 308 is provided at one end of the rod inserting tube 307, and an inner soft brush seat 309 is provided on the middle outer side of the rod inserting tube 307.

[0029] In this embodiment, the electric rotating arm 305 on one side of the side plate 304 is used to output power to drive the output end to operate, so that the turntable 306 at the outer end of the electric rotating arm 305 operates, so that the rod tube 307 and the middle nozzle 308 cooperate to achieve the spraying effect, and then the hydraulic telescopic rod 3011 on the end arm 3010 outputs power to drive the output end to operate, so that the end nozzle 3012 can spray the product externally.

[0030] An end arm 3010 is arranged on the outer side of the edge of the turntable 306, and a hydraulic telescopic rod 3011 is arranged below the end arm 3010. An end nozzle 3012 and a side brush holder 3013 are arranged at the output end of the hydraulic telescopic rod 3011, and a driving pipeline 3014 is arranged on the inner side of the edge of the turntable 306.

[0031] In this embodiment, the inner soft brush holder 309 at the outer end of the plunger tube 307 is then used to brush the pipeline, and the side brush holder 3013 can be used to brush the outside of the pipeline, thereby achieving a uniform distribution effect after spraying.

[0032] The working principle of the rubber valve core joint vulcanizing device is as follows: when in use, the long base 102 is set at the processing location through the cushion block 101, so that the long base 102 cooperates with the assembly bracket 103 and the middle base 105 to bolt the clamping inlet and outlet assembly 2 and the vulcanization spraying mechanism 3 together to achieve the assembly effect, and then the mechanical clamp 207 is used to clamp the product, so that the driving motor 202 at one end of the slot box 201 outputs power to drive the output end to operate, so that the screw rod group 203 on the slot box 201 outputs power to drive the output end to operate, so that the screw rod group 203 drives the moving base 204 to run to a suitable position, and the pneumatic telescopic arm 205 and the electric rotating seat 206 are used to achieve the effect of coordinating and rotating to adjust the position of the product. When vulcanization is required, the bracket arm 302 is used to move the raw material cabin 3 03 Store a large amount of vulcanized raw materials. After storage, the driving pipeline 3014 is sleeved on the inner side of the edge of the turntable 306 to achieve the effect of raw material input. Then, the electric rotating arm 305 on one side of the side plate 304 is used to output power to drive the output end to operate, so that the turntable 306 at the outer end of the electric rotating arm 305 is operated, so that the rod tube 307 and the middle nozzle 308 cooperate to achieve the spraying effect. Then, the hydraulic telescopic rod 3011 on the end arm 3010 outputs power to drive the output end to operate so that the end nozzle 3012 can spray the product on the outside. Then, the inner soft brush seat 309 at the outer end of the rod tube 307 is used to brush the pipeline. The side brush seat 3013 can be used to brush the outside of the pipeline, so as to achieve the effect of uniform distribution after spraying.

[0033] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A rubber valve core joint vulcanization device, comprising a mounting assembly (1) and a clamping inlet and outlet assembly (2), characterized in that: A clamping inlet and outlet assembly (2) assembled with bolts is arranged above the outer end of the carrying assembly (1), and a vulcanizing spraying mechanism (3) assembled with bolts is arranged above the middle part of the carrying assembly (1); The clamping in-and-out material component (2) comprises a slotted box (201), a driving motor (202), a screw rod group (203), a movable base (204), a pneumatic telescopic arm (205), an electric rotating seat (206) and a mechanical clamp (207); the slotted box (201) is arranged above the outer end of the mounting component (1); the inner side of the slotted box (201) is provided with a screw rod group (203) connected to the output end of the driving motor (202); the screw rod group (203) is threadedly connected to the movable base (204); the inner side of the movable base (204) is provided with a pneumatic telescopic arm (205); the inner end of the pneumatic telescopic arm (205) is provided with an electric rotating seat (206); and the inner end of the electric rotating seat (206) is provided with a mechanical clamp (207).

2. A rubber valve core joint vulcanizing device according to claim 1, characterized in that: The pneumatic telescopic arm (205) has a telescopic structure, and the central axis of the pneumatic telescopic arm (205) and the electric rotating seat (206) are on the same straight line.

3. A rubber valve core joint vulcanizing device according to claim 1, characterized in that: The mounting assembly (1) comprises a cushion block (101), a long base (102), an assembly bracket (103), an inclined plate (104) and a middle base (105); the top side of the cushion block (101) is provided with a long base (102) assembled with bolts, and the upper part of the outer end of the long base (102) is provided with an assembly bracket (103) assembled with bolts, the inner side of the assembly bracket (103) is provided with an inclined plate (104), and the upper part of the middle of the long base (102) is provided with a middle base (105) assembled with bolts.

4. A rubber valve core joint vulcanizing device according to claim 3, characterized in that: The vulcanization spraying mechanism (3) comprises an isolation cabin (301), a supporting arm (302), a raw material cabin (303), a side plate (304), an electric rotating arm (305), a turntable (306), a rod inserting tube (307), a middle nozzle (308), an inner soft brush seat (309), an end arm (3010), a hydraulic telescopic rod (3011), an end nozzle (3012), a side brush seat (3013) and a driving pipeline (3014); the isolation cabin (301) is arranged above the middle base (105); the supporting arm (302) is arranged at the top end of the isolation cabin (301), and the raw material cabin (303) is arranged at the top end of the supporting arm (302).

5. A rubber valve core joint vulcanizing device according to claim 4, characterized in that: An electric rotating arm (305) is bolted to the side of the isolation cabin (301) via a side plate (304), and a turntable (306) is provided at the output end of the electric rotating arm (305), a rod inserting tube (307) is provided on the outer side of the middle of the turntable (306), a middle nozzle (308) is provided at one end of the rod inserting tube (307), and an inner soft brush seat (309) is provided on the outer side of the middle of the rod inserting tube (307).

6. A rubber valve core joint vulcanizing device according to claim 4, characterized in that: An end arm (3010) is arranged on the outer side of the side end of the turntable (306), and a hydraulic telescopic rod (3011) is arranged below the end arm (3010); an end nozzle (3012) and a side brush holder (3013) are arranged at the output end of the hydraulic telescopic rod (3011), and a driving pipeline (3014) is arranged on the inner side of the side end of the turntable (306).

Citation Information

Patent Citations

  • Spool end face is equipped with vulcanite's coupling

    CN204664712U