Water gap removing machine head with CCD (Charge Coupled Device) detection function

By designing a water outlet head with CCD detection function, high-precision removal of the water outlet of the injection molded parts is achieved using a sliding seat, a two-axis drive module and a CCD camera, the surface unevenness problem caused by the different sizes of the water outlets in the prior art is solved.

CN222792668UActive Publication Date: 2025-04-25KUNSHAN KERSEN SCI & TECH
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Patent Information

Application Number
CN202421849093.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-01
Publication Date
2025-04-25
Estimated Expiration
2034-08-01

AI Technical Summary

Technical Problem

When removing the water ports of injection molded parts, the size of the water ports is different, which makes it impossible to completely remove during processing, resulting in uneven surfaces of injection molded parts.

Method used

A water outlet head with CCD detection function is designed. The sliding seat and the two-axis drive module are adjusted in the X-axis and Y-axis directions, and the CCD camera is used to grasp and identify features to improve the positioning accuracy of the cutting seat and product. The cutting seat and tool seat are driven to rotate and move downward through the transmission motor and the transmission screw to achieve accurate removal of the water outlet.

Benefits of technology

Through CCD detection function and precise mechanical drive, high-precision removal of the water port of the injection molded parts is achieved, avoiding the problem of uneven surface of the injection molded parts and meeting the demand for smooth product surface.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a water gap removing machine head with a CCD (Charge Coupled Device) detection function, which comprises a sliding seat, a protective cover is fixedly arranged on the front end face of the sliding seat, a transmission motor is fixedly arranged on the upper end face of the sliding seat, a connecting frame is arranged on the inner side of the protective cover, a transmission frame is arranged on one side of the connecting frame, and the transmission frame is arranged on the other side of the connecting frame. A transmission screw rod is mounted on the inner side of the tail end of the transmission frame; a mounting cylinder is fixedly mounted on the inner side of the front end of the connecting frame, an adjusting head is mounted at the upper end of the mounting cylinder, a positioning ring is fixedly mounted on the inner side of the mounting cylinder, a connecting arc ring is movably mounted on the inner side of the positioning ring, a CCD camera is mounted on the inner side of the connecting arc ring, and an eccentric arc cover is mounted at the upper end of the CCD camera. According to the utility model, the injection molding part can be effectively positioned by grabbing and identifying the characteristics of the water gap of the injection molding part, so that the water gap can be fully removed.
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Description

Technical Field

[0001] The utility model relates to the technical field of water nozzle processing, in particular to a water nozzle head with a CCD detection function. Background Art

[0002] The sprue is a very important component of the injection molded part. It is the only part of the entire injection molding machine that contacts the injection molded part. Specifically, the sprue allows the molten material to enter the mold and fill the mold cavity. The shape, size, color and appearance quality of the injection molded part are all related to the sprue. After the injection molded part is injection molded by the injection molding machine, the sprue needs to be removed to keep the surface of the injection molded part flat and smooth.

[0003] When removing the sprue of the injection molded part, the sprue sizes of the injection molded part are different, and the sprue cannot be completely removed during the processing, resulting in an uneven surface of the injection molded part; therefore, it does not meet the existing needs. In this regard, we propose a sprue removal machine head with a CCD detection function. Utility Model Content

[0004] The utility model aims to provide a desludging machine head with a CCD detection function, so as to solve the problems raised in the above-mentioned background technology that when removing the sluice of the injection molded part, the sluice sizes of the injection molded part are different, the sluice cannot be completely removed during the processing, resulting in an uneven surface of the injection molded part, and the like.

[0005] To achieve the above object, the utility model provides the following technical solutions: a dewatering head with a CCD detection function, comprising a sliding seat, a protective cover is fixedly installed on the front end surface of the sliding seat, a transmission motor is fixedly installed on the upper end surface of the sliding seat, a connecting frame is installed on the inner side of the protective cover, a transmission frame is installed on one side of the connecting frame, and a transmission screw is installed on the inner side of the rear end of the transmission frame;

[0006] A mounting tube is fixedly installed on the inner side of the front end of the connecting frame, an adjusting head is installed on the upper end of the mounting tube, a positioning ring is fixedly installed on the inner side of the mounting tube, a connecting arc ring is movably installed on the inner side of the positioning ring, a CCD camera is installed on the inner side of the connecting arc ring, and an eccentric arc cover is installed on the upper end of the CCD camera.

[0007] Preferably, a cutting seat is fixedly installed on the inner side of the transmission frame, the bottom end of the cutting seat is rotatably connected to a tool seat, a tool is fixedly provided on the inner side of the bottom end of the tool seat, a driving motor is fixedly provided on the inner side of the cutting seat, and the output end of the driving motor is fixedly connected to the tool seat.

[0008] Preferably, the mounting cylinder is fixedly connected to the sliding seat via a connecting frame, a two-axis driving module is provided on the outer side of the sliding seat, and the sliding seat reciprocates in the X-axis and Y-axis directions relative to the two-axis driving module.

[0009] Preferably, the middle part of the CCD camera is fixed to the connecting arc ring by screws, a positioning arc groove is provided on the inner side of the CCD camera, and the connecting arc ring is arranged on the inner side of the positioning arc groove.

[0010] Preferably, the upper end of the CCD camera is connected to the eccentric arc cover by threads, the upper end surface of the eccentric arc cover is provided with an eccentric groove, the bottom end of the adjustment head passes through the mounting tube and is plugged into the inner side of the eccentric groove, and the adjustment head is connected to the mounting tube by threads.

[0011] Preferably, the output end of the transmission motor passes through the sliding seat and is connected to the transmission screw through a coupling, and the transmission screw is connected to the transmission frame through threads.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. The utility model is provided with a two-axis driving module on the outer side of the sliding seat, and the sliding seat is driven by the two-axis driving module to adjust in the X-axis and Y-axis directions, and the product features are captured and identified by the CCD camera, so as to improve the accuracy of the positioning of the cutting seat and the product. The transmission motor drives the cutting seat and the transmission frame to move downward on the inner side of the protective cover through the transmission screw, and then drives the tool seat to rotate through the driving motor provided on the inner side of the cutting seat. The tool seat drives the tool to move downward during the rotation process to remove the water outlet of the product;

[0014] 2. The utility model provides an eccentric groove on the upper end surface of the eccentric arc cover, which can be plugged with the eccentric arc cover by rotating the adjusting head relative to the mounting tube, and the position of the eccentric groove can be adjusted by rotating the eccentric arc cover relative to the CCD camera. Then, under the positioning action of the adjusting head, the CCD camera can be deflected relative to the positioning ring through the connecting arc ring, and then the shooting angle of the CCD camera can be adjusted to meet the requirements of precise processing of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the installation structure of the cutting seat of the utility model;

[0017] Figure 3 It is a schematic diagram of the cross-sectional structure of the sliding seat of the utility model;

[0018] Figure 4It is a schematic diagram of the cross-sectional structure of the installation tube of the utility model.

[0019] In the figure: 1. sliding seat; 2. protective cover; 3. transmission motor; 4. cutting seat; 5. transmission frame; 6. tool seat; 7. connecting frame; 8. mounting tube; 9. adjusting head; 10. transmission screw; 11. eccentric arc cover; 12. CCD camera; 13. connecting arc ring; 14. positioning ring. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0021] The transmission motor 3 (model GV50-3.7KW-60-S) mentioned in the utility model can be purchased from the market or obtained by private customization.

[0022] See also Figures 1 to 3 The utility model provides an embodiment: a dewatering machine head with a CCD detection function, comprising a sliding seat 1, a two-axis driving module is arranged on the outer side of the sliding seat 1, the sliding seat 1 reciprocates in the X-axis and Y-axis directions relative to the two-axis driving module, a protective cover 2 is fixedly installed on the front end surface of the sliding seat 1, a transmission motor 3 is fixedly installed on the upper end surface of the sliding seat 1, a connecting frame 7 is installed on the inner side of the protective cover 2, a transmission frame 5 is installed on one side of the connecting frame 7, a transmission screw 10 is installed on the inner side of the tail end of the transmission frame 5, the output end of the transmission motor 3 passes through the sliding seat 1 and is connected to the transmission screw 10 through a coupling, and the transmission screw 10 is connected to the transmission frame 5 through a thread, so that the transmission motor 3 drives the cutting seat 4 and the transmission frame 5 to move downward on the inner side of the protective cover 2 through the transmission screw 10, so as to facilitate the removal of the dewatering machine.

[0023] See also Figures 2 to 4 A mounting tube 8 is fixedly installed on the inner side of the front end of the connecting frame 7, and the mounting tube 8 is fixedly connected to the sliding seat 1 through the connecting frame 7. An adjusting head 9 is installed on the upper end of the mounting tube 8. The upper end of the CCD camera 12 is connected to the eccentric arc cover 11 through a thread. The upper end surface of the eccentric arc cover 11 is provided with an eccentric groove. The bottom end of the adjusting head 9 passes through the mounting tube 8 and is plugged into the inner side of the eccentric groove. The adjusting head 9 is connected to the mounting tube 8 through a thread. The CCD camera 12 is used to capture and identify the features of the product, thereby facilitating the improvement of the accuracy of positioning the cutting seat 4 and the product.

[0024] A positioning ring 14 is fixedly installed on the inner side of the mounting tube 8, a connecting arc ring 13 is movably installed on the inner side of the positioning ring 14, a CCD camera 12 is installed on the inner side of the connecting arc ring 13, an eccentric arc cover 11 is installed on the upper end of the CCD camera 12, the middle part of the CCD camera 12 is fixed to the connecting arc ring 13 by screws, a positioning arc groove is provided on the inner side of the CCD camera 12, the connecting arc ring 13 is arranged on the inner side of the positioning arc groove, the position of the eccentric groove can be adjusted by rotating the eccentric arc cover 11 relative to the CCD camera 12, and then under the positioning action of the adjusting head 9, the CCD camera 12 can be deflected relative to the positioning ring 14 through the connecting arc ring 13.

[0025] See also Figure 2 A cutting seat 4 is fixedly installed on the inner side of the transmission frame 5, and a tool seat 6 is rotatably connected to the bottom end of the cutting seat 4. A tool is fixedly provided on the inner side of the bottom end of the tool seat 6, and a driving motor is fixedly provided on the inner side of the cutting seat 4. The output end of the driving motor is fixedly connected to the tool seat 6. The tool seat 6 is driven to rotate by the driving motor provided on the inner side of the cutting seat 4. The tool seat 6 drives the tool to move downward during the rotation process to remove the water outlet of the product.

[0026] When in use, the power is turned on, and a two-axis driving module is installed on the outer side of the sliding seat 1. The sliding seat 1 reciprocates in the X-axis and Y-axis directions relative to the two-axis driving module. When the power is turned on, the sliding seat 1 is driven by the two-axis driving module to adjust in the X-axis and Y-axis directions. After the cutting seat 4 is adjusted in place, the CCD camera 12 is used to capture and identify the features of the product, thereby facilitating the improvement of the accuracy of the positioning of the cutting seat 4 and the product.

[0027] The transmission motor 3 is started, so that the transmission motor 3 drives the cutting seat 4 and the transmission frame 5 to move downward on the inner side of the protective cover 2 through the transmission screw 10 under the support of the sliding seat 1, and then the drive motor provided on the inner side of the cutting seat 4 drives the tool seat 6 to rotate, and the tool seat 6 drives the tool to move downward during the rotation process to remove the water outlet of the product;

[0028] An eccentric groove is provided on the upper end surface of the eccentric arc cover 11, and the bottom end of the adjusting head 9 passes through the mounting tube 8 and is plugged into the inner side of the eccentric groove, so that the adjusting head 9 can be plugged into the eccentric arc cover 11 by rotating relative to the mounting tube 8, and the position of the eccentric groove can be adjusted by rotating the eccentric arc cover 11 relative to the CCD camera 12, and then under the positioning action of the adjusting head 9, the CCD camera 12 can be deflected relative to the positioning ring 14 through the connecting arc ring 13, and then the shooting angle of the CCD camera 12 can be adjusted to meet the precise processing requirements of the product.

[0029] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A water outlet head with CCD detection function, comprising a sliding seat (1), characterized in that: A protective cover (2) is fixedly mounted on the front end surface of the sliding seat (1), a transmission motor (3) is fixedly mounted on the upper end surface of the sliding seat (1), a connecting frame (7) is mounted on the inner side of the protective cover (2), a transmission frame (5) is mounted on one side of the connecting frame (7), and a transmission screw (10) is mounted on the inner side of the rear end of the transmission frame (5); A mounting tube (8) is fixedly mounted on the inner side of the front end of the connecting frame (7), an adjusting head (9) is mounted on the upper end of the mounting tube (8), a positioning ring (14) is fixedly mounted on the inner side of the mounting tube (8), a connecting arc ring (13) is movably mounted on the inner side of the positioning ring (14), a CCD camera (12) is mounted on the inner side of the connecting arc ring (13), and an eccentric arc cover (11) is mounted on the upper end of the CCD camera (12).

2. The dewatering head with CCD detection function according to claim 1, characterized in that: A cutting seat (4) is fixedly mounted on the inner side of the transmission frame (5); a tool seat (6) is rotatably connected to the bottom end of the cutting seat (4); a tool is fixedly arranged on the inner side of the bottom end of the tool seat (6); a driving motor is fixedly arranged on the inner side of the cutting seat (4); and an output end of the driving motor is fixedly connected to the tool seat (6).

3. The dewatering head with CCD detection function according to claim 1, characterized in that: The mounting cylinder (8) is fixedly connected to the sliding seat (1) via a connecting frame (7); a two-axis driving module is provided on the outer side of the sliding seat (1); and the sliding seat (1) reciprocates in the X-axis and Y-axis directions relative to the two-axis driving module.

4. The dewatering head with CCD detection function according to claim 1, characterized in that: The middle part of the CCD camera (12) is fixed to the connecting arc ring (13) by means of screws; a positioning arc groove is provided on the inner side of the CCD camera (12); and the connecting arc ring (13) is arranged on the inner side of the positioning arc groove.

5. The dewatering head with CCD detection function according to claim 1, characterized in that: The upper end of the CCD camera (12) is connected to the eccentric arc cover (11) via a threaded connection, the upper end surface of the eccentric arc cover (11) is provided with an eccentric groove, the bottom end of the adjustment head (9) passes through the mounting tube (8) and is plugged into the inner side of the eccentric groove, and the adjustment head (9) is connected to the mounting tube (8) via a threaded connection.

6. The dewatering head with CCD detection function according to claim 1, characterized in that: The output end of the transmission motor (3) passes through the sliding seat (1) and is connected to the transmission screw (10) via a coupling, and the transmission screw (10) is connected to the transmission frame (5) via threads.