Part demolding equipment for rubber injection molding machine
By designing an automated component demolding equipment for rubber injection molding machines, the linkage between hydraulic rods and mechanical structures can be achieved automatically opening, demolding and receiving and transporting, solving the high cost problems caused by the use of a large number of power equipment in the prior art, improving production efficiency and reducing energy consumption.
Patent Information
- Application Number
- CN202421368004.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-17
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-06-17
AI Technical Summary
Existing rubber injection molding machines use a large amount of power equipment, resulting in high usage and maintenance costs.
A component demolding equipment for rubber injection molding machines is designed. Through the linkage between hydraulic rods and mechanical structures, automatic door opening, mold demolding and acceptance and transportation are realized, reducing manual intervention and reducing the use of power equipment.
Automatic mold release and undertaking are achieved, reducing energy consumption, reducing usage and maintenance costs, and improving production efficiency.
Smart Images

Figure CN222792692U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of injection molding, in particular to demoulding equipment for parts of rubber injection molding machines. Background Art
[0002] The role of the injection molding machine in the injection process is to process the rubber raw materials into the desired product form, heat and melt the solid plastic particles or powder, and inject them into the mold, and through the control of parameters such as pressure, temperature and cooling, form the complex structure and contour of the desired product, and form the ingredients of the rubber injection parts. However, the injection molding machine has many electrical equipment when in use and has a high cost of use.
[0003] The Chinese patent discloses an automatic continuous transfer injection rubber injection molding machine (authorization announcement number CN208392477U). The automatic continuous transfer injection rubber injection molding machine described in the patent technology includes a base, a hydraulic supply system structure arranged at the side end of the base, an injection supply structure arranged on the upper part of the hydraulic supply system structure, and an operating station structure arranged on the upper part of the base. The operating station structure includes a continuous injection station, a blank molding station, and a molding station from left to right; the injection supply structure includes an injection cavity. The beneficial effects of the utility model are: the automatic continuous transfer injection rubber injection molding machine has a simple structure, is easy to use, saves raw materials, and has multi-directional mold flipping. It is particularly suitable for demolding of multi-mold sets and multi-station rubber injection molding machines.
[0004] This patented technology has the advantage of saving raw materials when used, but there are still some shortcomings during use. The overall equipment is large and uses a large number of electrical equipment. The cost of use and the subsequent maintenance cost of the electrical equipment are high. Therefore, technical personnel in this field provide a demolding device for parts of a rubber injection molding machine to solve the problems raised in the above background technology. Utility Model Content
[0005] 1. Technical solution
[0006] In order to solve the above technical problems, the utility model is realized by the following technical solutions:
[0007] The utility model is a demoulding device for parts of a rubber injection molding machine, comprising a base,
[0008] The injection structure includes a mounting frame located at the upper end of the base, a mold 1 and a mold 2 located inside the mounting frame, a delivery pipe installed inside the mounting frame, and an injection nozzle that passes through the mold 2 is arranged at one end of the delivery pipe, and a hydraulic rod located at one side of the mounting frame and fixedly connected to the mold 1 at a telescopic end;
[0009] The mold opening structure includes a rotating shaft 1 located inside the rear side of the mounting frame, a gear 1 fixed to the outer wall of the rotating shaft 1, and a tooth plate 1 and a tooth plate 2 located at the front and rear sides of the gear 1 and meshing with the gear 1;
[0010] as well as;
[0011] The demoulding structure includes a template slidably installed inside the mold one, a push rod located between the template and the mounting frame, a bearing seat located at the upper end of the base, a rotating shaft two rotatably inserted inside the bearing seat, a linkage rod sleeved on the outer wall of the rotating shaft two, a receiving plate located at the upper end of the linkage rod, a gear two sleeved on the upper end of the rotating shaft two, and a gear plate three located at the front end of the mold one and meshing with the gear two.
[0012] Furthermore, the mounting frame is provided with symmetrically distributed guide rods, and the outer walls of the mold 1 and the mold 2 are both provided with symmetrically distributed sliding sleeves that are slidably sleeved on the outer walls of the guide rods;
[0013] Specifically, when the mold 1 and the mold 2 are butt-jointed, closed, or opened, the sliding sleeve slides on the outer wall of the guide rod to obtain sliding support.
[0014] Furthermore, a bellows is provided between the delivery pipe and the injection nozzle;
[0015] Specifically, because the injection nozzle is connected to the mold 2, it provides lateral stroke compensation when the mold 1 moves.
[0016] Further, one end of the tooth plate one is connected to the mold one, and one end of the tooth plate two is connected to the mold two;
[0017] Specifically, the tooth plate 1 and the tooth plate 2 are fixed so that when the tooth plate 1 moves, the driving force is effectively applied to the tooth plate 2 through the gear.
[0018] Furthermore, a bearing bracket is provided at the upper end of the mounting frame, and an upper end of the rotating shaft is rotatably mounted inside the bearing bracket;
[0019] Specifically, the rotating shaft 1 is supported inside the mounting frame through a bearing bracket, thereby providing stable rotation support for the gear 1.
[0020] Further, the tooth plate three is located between the guide rods, the receiving plate is located at the center of the mounting frame and below the mold one and the mold two, and the ejector rod is slidably mounted on the mold one through a sealing ring;
[0021] Specifically, the gear plate three will not be hindered by the guide rod when rotating, and the receiving plate will effectively move under the mold one, the mold two and the mounting frame when rotating with the linkage rod, and the mold one is slidably supported on the outer wall of the ejector rod through the sealing ring.
[0022] 2. Beneficial effects
[0023] Compared with the prior art, the advantages of the present invention are:
[0024] In the utility model, liquid material is injected into the mold when the mold one and the mold two are closed, and the injection mold is formed after cooling and molding. After the mold one and the mold two are opened, relative or opposite movement is achieved through the linkage structure, and the movement is achieved through the same hydraulic rod as the driving force, thereby reducing energy consumption;
[0025] During the mold opening process, the three pairs of gears on the toothed plate are squeezed and meshed to push each other, driving the rotating shaft 2 to rotate, and the receiving plate moves to the position below the mold 1 and the mold 2. At the same time, when the mold 1 moves, the internal template is fixedly installed, and the injection part on the template automatically separates from the mold cavity, realizing automatic demoulding and receiving. The linkage between the hydraulic rod and the mechanical structure realizes automatic door opening, demoulding and receiving and transportation, which reduces manual intervention, improves production efficiency, reduces the use of electric drive equipment of the equipment, and reduces the use and maintenance costs.
[0026] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0028] Figure 1 This is a schematic diagram of the main three-dimensional structure of the utility model;
[0029] Figure 2 This is a schematic diagram of the main upward-looking three-dimensional structure of the utility model;
[0030] Figure 3 This is a schematic diagram of the three-dimensional structure of the mounting frame of the utility model in a top-sectional view and a main view;
[0031] Figure 4 It is a schematic diagram of the main three-dimensional structure of the rotating shaft of the present invention.
[0032] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0033] 100, injection structure; 101, base; 102, mold 1; 103, hydraulic rod; 104, mold 2; 105, conveying pipe; 106, sliding sleeve; 107, guide rod; 108, mounting frame;
[0034] 200, mold opening structure; 201, bellows; 202, bearing bracket; 203, tooth plate 1; 204, tooth plate 2; 205, rotating shaft 1; 206, gear 1;
[0035] 300, demoulding structure; 301, bearing seat; 302, ejector rod; 303, template; 304, sealing ring; 305, gear plate three; 306, rotating shaft two; 307, gear two; 308, receiving plate; 309, linkage rod. DETAILED DESCRIPTION
[0036] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.
[0037] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific implementation methods disclosed below.
[0038] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the implementation of the present invention, for the sake of convenience, the cross-sectional diagram showing the device structure will not be partially enlarged according to the general scale, and the schematic diagram is only an example, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.
[0039] In order to make the purpose, technical solution and advantages of the present invention more clear, the implementation mode of the present invention will be further described in detail below with reference to the accompanying drawings.
[0040] Example 1
[0041] See also Figure 1-Figure 4 As shown, this embodiment is a demoulding device for parts of a rubber injection molding machine.
[0042] comprising a base 101,
[0043] The injection structure 100 includes a mounting frame 108 located at the upper end of the base 101, a mold 102 and a mold 104 located inside the mounting frame 108, a delivery pipe 105 penetrating and installed inside the mounting frame 108, and an injection nozzle penetrating inside the mold 104 is arranged at one end of the delivery pipe 105, and a hydraulic rod 103 located at one side of the mounting frame 108 and having a telescopic end fixedly connected to the mold 1 102;
[0044] The mold opening structure 200 includes a rotating shaft 205 located inside the rear side of the mounting frame 108, a gear 206 fixed to the outer wall of the rotating shaft 205, and a tooth plate 203 and a tooth plate 204 located at the front and rear sides of the gear 206 and meshing with the gear 206;
[0045] The mounting frame 108 is provided with symmetrically distributed guide rods 107 inside, and the outer walls of the mold 1 102 and the mold 2 104 are both provided with symmetrically distributed sliding sleeves 106 that are slidably sleeved on the outer walls of the guide rods 107;
[0046] A bellows 201 is provided between the delivery pipe 105 and the injection nozzle;
[0047] One end of tooth plate 1 203 is connected to mold 1 102 , and one end of tooth plate 2 204 is connected to mold 2 104 ;
[0048] The upper end of the mounting frame 108 is provided with a bearing support 202, and the upper end of the rotating shaft 1 205 is rotatably mounted inside the bearing support 202;
[0049] Performing use of the injection structure 100;
[0050] The hydraulic rod 103 drives the mold 102 to move toward the center of the mounting frame 108. During the movement, the tooth plate 1 203 pushes the gear 1 206 to rotate. When the gear 1 206 rotates, it pushes the tooth plate 204 to move, so that the mold 2 104 moves toward the mold 1 102. The two opposing molds achieve relative and opposite movement through a hydraulic rod 103 and a mold opening structure 200. When the mold 1 102 and the mold 2 104 are fitted together, the delivery pipe 105 delivers the liquid material through the bellows 201 into the injection nozzle, and then into the mold cavity inside the mold 2 104 and the mold 1 102. After the rubber liquid material is cooled and formed, an injected rubber mold is formed. The relative or opposite movement of the mold 102 and the mold 2 104 is achieved by using the same hydraulic rod 103 as a driving force, thereby simplifying the driving structure of the equipment.
[0051] Example 2
[0052] See also Figure 1-Figure 4 As shown, this embodiment is based on the embodiment 1 and also includes:
[0053] as well as;
[0054] The demoulding structure 300 includes a template 303 slidably installed inside the mold 102, a top rod 302 located between the template 303 and the mounting frame 108, a bearing seat 301 located at the upper end of the base 101, a rotating shaft 306 rotatably inserted into the bearing seat 301, a linkage rod 309 sleeved on the outer wall of the rotating shaft 306, a receiving plate 308 located at the upper end of the linkage rod 309, a gear 307 sleeved on the upper end of the rotating shaft 306, and a tooth plate 305 located at the front end of the mold 1 102 and meshing with the gear 307.
[0055] The tooth plate 305 is located between the guide rods 107, the receiving plate 308 is located at the center of the mounting frame 108 and below the mold 1 102 and the mold 2 104, and the ejector rod 302 and the mold 1 102 are slidably mounted through the sealing ring 304;
[0056] Using the demoulding structure 300;
[0057] When mold 1 102 and mold 2 104 are closed, template 303 gradually enters mold 1 102 and fits with the inner wall of mold 1 102. The shape of template 303 is adapted and installed according to the injection rubber part. During the mold opening process, tooth plate 305 moves with mold 1 102, drives gear 2 307 to rotate, and then drives shaft 2 306 to rotate. Linkage rod 309 rotates with shaft 2 306, drives receiving plate 308 to gradually enter under mounting frame 108. Because ejector rod 302 is fixed on mounting frame 108, mold 1 102 slides on the outside of ejector rod 302, template 303 remains stable, and the rubber injection part on template 303 is limited by template 303.
[0058] When detaching from mold 102, the rubber injection part detaches from the mold cavity, and the receiving plate 308 receives the rubber injection part. When mold 102 and mold 2 104 are closed again for processing, gear plate 305 pushes gear 2 307 to move in the opposite direction, and receiving plate 308 rotates and moves out of mounting frame 108, so as to facilitate the removal of the rubber injection part on receiving plate 308. The hydraulic system and mechanical structure are used to accurately control the movement trajectory and speed during the mold opening process. Due to the design of automatic demoulding and receiving, power consumption can be reduced during the production process, and the risk of damage caused by incorrect operation is reduced. The automated design reduces human intervention, and less electrical equipment is used, and the use cost and maintenance cost are low.
[0059] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0060] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A demoulding device for parts of a rubber injection molding machine, characterized in that: comprising a base (101), The injection structure (100) comprises a mounting frame (108) located at the upper end of a base (101), a mold 1 (102) and a mold 2 (104) located inside the mounting frame (108), a delivery pipe (105) penetrating and installed inside the mounting frame (108), one end of the delivery pipe (105) being provided with an injection nozzle penetrating inside the mold 2 (104), and a hydraulic rod (103) located at one side of the mounting frame (108) and having a telescopic end fixedly connected to the mold 1 (102); The mold opening structure (200) comprises a rotating shaft (205) located inside the rear side of the mounting frame (108), a gear (206) fixed to the outer wall of the rotating shaft (205), and a tooth plate (203) and a tooth plate (204) located at the front and rear sides of the gear (206) and meshing with the gear (206); as well as; The demoulding structure (300) comprises a template (303) slidably mounted inside the mold one (102), a push rod (302) located between the template (303) and the mounting frame (108), a bearing seat (301) located at the upper end of the base (101), a second rotating shaft (306) rotatably plugged into the bearing seat (301), a linkage rod (309) sleeved on the outer wall of the second rotating shaft (306), a receiving plate (308) located at the upper end of the linkage rod (309), a second gear (307) sleeved on the upper end of the second rotating shaft (306), and a tooth plate (305) located at the front end of the mold one (102) and meshing with the second gear (307).
2. The demoulding device for rubber injection molding machine according to claim 1, characterized in that: The mounting frame (108) is provided with symmetrically distributed guide rods (107) inside, and the outer walls of the mold 1 (102) and the mold 2 (104) are both provided with symmetrically distributed sliding sleeves (106) that are slidably sleeved on the outer walls of the guide rods (107).
3. The demoulding device for rubber injection molding machine parts according to claim 1, characterized in that: A bellows (201) is provided between the delivery pipe (105) and the injection nozzle.
4. The demoulding device for parts of a rubber injection molding machine according to claim 1, characterized in that: One end of the tooth plate 1 (203) is connected to the mold 1 (102), and one end of the tooth plate 2 (204) is connected to the mold 2 (104).
5. The demoulding device for parts of a rubber injection molding machine according to claim 1, characterized in that: A bearing bracket (202) is disposed at the upper end of the mounting frame (108), and the upper end of the rotating shaft 1 (205) is rotatably mounted inside the bearing bracket (202).
6. The demoulding device for parts of a rubber injection molding machine according to claim 1, characterized in that: The tooth plate three (305) is located between the guide rods (107), the receiving plate (308) is located at the center of the mounting frame (108) and below the mold one (102) and the mold two (104), and the push rod (302) and the mold one (102) are slidably mounted via a sealing ring (304).
Citation Information
Patent Citations
Automatic change continuous commentaries on classics and penetrate rubber injection molding machine who annotates material
CN208392477U