Intelligent production line for medical supplies
By designing a smart medical mask production line including support plates, conveyor belts and leveling mechanisms, the problem of possible wrinkles in mask fabrics caused by the lack of leveling mechanisms in the existing production line is solved, and high-quality and efficient production is achieved.
Patent Information
- Application Number
- CN202421774719.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-25
AI Technical Summary
The existing medical mask production lines lack a leveling mechanism, which leads to the possibility of wrinkles in medical mask fabrics, reducing product quality and production efficiency.
An intelligent production line including support plates, conveyor belts and leveling mechanisms was designed. The leveling mechanism consists of a hydraulic rod, a lifting frame, a hinge column, a moving frame, a rotating roller, a hinge block, a telescopic rod and a telescopic spring. The hydraulic rod drives the lifting frame and a rotating roller to move, driving the hinge block and a telescopic rod to work, and realize the flattening of medical mask fabric.
It effectively avoids wrinkles in the production process of medical masks, ensures product quality, improves production efficiency, and reduces the work intensity of staff.
Smart Images

Figure CN222792819U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of medical supplies, and specifically, to an intelligent production line for medical supplies. Background Art
[0002] Medical supplies are a general term for items used to treat wounds or diseases. In a narrow sense, they are items used in the medical process of humans. In a broad sense, they are medicines, medical devices and medical auxiliary supplies used to treat human diseases. Medical supplies are very close to us. From a small perspective, the items needed for daily wound bandaging, medicine bottles, plastics, transparent bottles, plastic bottles, eye drops bottles, and liquid medicine bottles are all within the scope of medical supplies.
[0003] According to the mask rapid production line disclosed in the patent number CN111772286B, the device uses the comprehensive movement of the mask cloth and the belt release mechanism to realize the molding of the medical mask ear straps, which can operate continuously and improve production efficiency;
[0004] However, although the device can improve production efficiency when in use, it cannot guarantee whether the medical mask fabric will be wrinkled. The lack of a mechanism to flatten the medical mask fabric may cause wrinkles in the medical masks produced during the production process, which will reduce the quality of the medical masks, thereby causing waste and reducing the practicality of the device. Utility Model Content
[0005] The utility model proposes an intelligent production line for medical supplies, which solves the problem that the existing medical mask production lines in the related art generally lack a mechanism for flattening the medical masks, which may cause wrinkles on the produced medical masks.
[0006] The technical solution of the utility model is as follows: an intelligent production line for medical supplies, comprising a support plate, a conveyor belt is installed on the upper surface of the support plate, a leveling mechanism is arranged above the support plate, the leveling mechanism comprises a first fixed frame, the inner wall of the hole on the first fixed frame is fixedly connected with a hydraulic rod, a detachable lifting frame is installed at the bottom end of the hydraulic rod, the inner wall of the lifting frame is hinged to two hinged columns through a pin shaft, the bottom end of the hinged column is hinged to a moving frame through a pin shaft, the inner wall of the moving frame is rotatably connected with a roller, the outer surfaces of the two hinged columns are hinged with hinge blocks through pin shafts, a telescopic rod is arranged above the support plate, the two ends of the telescopic rod are respectively fixedly connected to the outer surfaces of the two hinge blocks, a telescopic spring is arranged above the support plate, the two ends of the telescopic spring are respectively fixedly connected to the outer surfaces of the two hinged columns, a spinning line is arranged above the support plate, a welding mechanism is arranged above the support plate, and a cutting mechanism is arranged above the support plate.
[0007] Preferably, the spinning thread includes a second fixed frame, a first forward and reverse motor is fixedly connected to the front side of the second fixed frame, an output end of the first forward and reverse motor passes through the second fixed frame and is fixedly connected to a bidirectional threaded rod, the first forward and reverse motor can be supported and fixed by the second fixed frame, the bidirectional threaded rod can be driven to rotate by the first forward and reverse motor, and the bidirectional threaded rod controls the first forward and reverse motor to rotate forward and reverse according to a set control system.
[0008] Preferably, the outer surface of the bidirectional threaded rod is threadedly connected to two symmetrical threaded blocks, and a detachable wire-paying drum is installed at the bottom end of each threaded block. The rotation of the bidirectional threaded rod can drive the two threaded blocks to move towards or away from each other, thereby driving the wire-paying drum to move, thereby reducing the difficulty of operating the device.
[0009] Preferably, the welding mechanism includes a support frame, and a second forward and reverse motor is fixedly connected to the front side of the support frame. The output end of the second forward and reverse motor passes through the support frame and is rotatably connected to the support frame. The second forward and reverse motor can be supported by the support frame. The second forward and reverse motor can be programmed and can work according to the programmed program, which can make the movement of the device more precise and effectively increase the practicality of the device.
[0010] Preferably, two welding wheels are installed on the outer surface of the output shaft of the second forward and reverse motor, and a welding block is installed on the outer surface of each welding wheel. The rotation of the second forward and reverse motor can drive the welding wheel to rotate, and then drive the welding block to rotate. Heat is generated by the welding wheel and can be transferred to the welding block. Glue is installed on the welding block to fix the medical mask line to the medical mask fabric.
[0011] Preferably, the cutting mechanism includes a third fixed frame, an electric extension rod is fixedly connected to the inner wall of the third fixed frame, a cutting knife is arranged above the support plate, the output ends of the two electric extension rods are fixedly connected to the upper surface of the cutting knife, the electric extension rod and the cutting knife can be supported by the third fixed frame, the cutting knife can be driven to rise and fall by the electric extension rod, and the medical mask fabric can be cut by the cutting knife.
[0012] Preferably, a detachable flattening roller is installed on the upper surface of the support plate, and the outer surface of the flattening roller is passivated. The medical mask line can be flattened by the flattening roller to avoid wrinkles on the medical mask line during the production process, which can effectively increase the practicability of the device.
[0013] Preferably, support legs are fixedly connected to the four corners of the bottom surface of the support plate, and the bottom end of each support leg is fixedly connected to a support pad. The device can be supported by the support legs and the support pads, which can effectively increase the stability of the device, place the device at a suitable height, and increase the practicality of the device.
[0014] The working principle and beneficial effects of the utility model are:
[0015] 1. In the utility model, the purpose of automatically conveying medical mask fabrics can be achieved through the support plate and the conveyor belt, the medical mask fabric can be flattened by the flattening mechanism, wrinkles can be avoided in the produced medical masks, and the quality of the produced medical masks can be ensured, the medical mask thread can be automatically placed by spinning, the medical mask thread can be fixed to the medical mask fabric by the welding mechanism, and the purpose of cutting the medical mask fabric can be achieved by the cutting mechanism, thereby realizing the production of medical masks, which can effectively reduce the work intensity of the staff and increase the work efficiency of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0017] Figure 1 This is a schematic diagram of the front view structure of the utility model;
[0018] Figure 2 It is a right side structural schematic diagram of the utility model;
[0019] Figure 3 This is a left-side structural schematic diagram of the utility model;
[0020] Figure 4 It is a structural schematic diagram of the leveling mechanism of the utility model.
[0021] In the figure: 1. support plate; 2. conveyor belt; 3. leveling mechanism; 301. first fixed frame; 302. hydraulic rod; 303. lifting frame; 304. hinged column; 305. mobile frame; 306. roller; 307. hinged block; 308. telescopic rod; 309. telescopic spring; 4. spinning; 401. second fixed frame; 402. first forward and reverse motor; 403. two-way threaded rod; 404. threaded block; 405. pay-off reel; 5. welding mechanism; 501. support frame; 502. second forward and reverse motor; 503. welding wheel; 504. welding block; 6. cutting mechanism; 601. third fixed frame; 602. electric extension rod; 603. cutting knife; 7. flattening roller; 8. support leg; 9. support pad. DETAILED DESCRIPTION
[0022] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] Example 1
[0024] like Figure 1 to Figure 4 As shown, this embodiment proposes an intelligent production line for medical supplies, including a support plate 1, and a conveyor belt 2 is installed on the upper surface of the support plate 1.
[0025] See also Figure 1 to Figure 3 The device can be supported by the support plate 1 and can be connected as a whole, which makes it more convenient for the staff to operate and carry the device. The medical mask fabric can be automatically transported by the conveyor belt 2, which can effectively reduce the difficulty of operating the device and effectively increase the practicality of the device.
[0026] A leveling mechanism 3 is arranged above the support plate 1 , and the leveling mechanism 3 comprises a first fixing frame 301 , a hydraulic rod 302 is fixedly connected to the inner wall of the hole on the first fixing frame 301 , and a detachable lifting frame 303 is installed at the bottom end of the hydraulic rod 302 .
[0027] See also Figure 1 to Figure 4 The hydraulic rod 302 can drive the lifting frame 303 to be lifted and lowered, and the hydraulic rod 302 can be supported by the first fixed frame 301, which can effectively increase the stability of the device. The first fixed frame 301 is made of a material with high hardness and can withstand a large external force without breaking, which can effectively increase the safety of the device. The lifting frame 303 can be removed from the hydraulic rod 302, which makes it more convenient for the staff to repair the device.
[0028] The inner wall of the lifting frame 303 is hinged with two hinged columns 304 through a pin shaft, the bottom end of the hinged column 304 is hinged with a moving frame 305 through a pin shaft, and the inner wall of the moving frame 305 is rotatably connected with a roller 306 .
[0029] See also Figure 1 to Figure 4 The movement of the lifting frame 303 can drive the hinged column 304 to move, and then the movable frame 305 can drive the roller 306 to contact the medical mask fabric. As the lifting frame 303 continues to move downward, the two rollers 306 will move relative to each other, so that the medical mask material can be flattened, which can effectively increase the practicality of the device.
[0030] The outer surfaces of the two hinged columns 304 are hinged with hinge blocks 307 through pins. A telescopic rod 308 is arranged above the support plate 1. The two ends of the telescopic rod 308 are respectively fixedly connected to the outer surfaces of the two hinged blocks 307. A telescopic spring 309 is arranged above the support plate 1. The two ends of the telescopic spring 309 are respectively fixedly connected to the outer surfaces of the two hinged columns 304.
[0031] See also Figure 1 to Figure 4 The movement of the hinge column 304 can drive the hinge block 307 to move, and then the telescopic rod 308 and the telescopic spring 309 can be deformed. The elastic force generated by the deformation of the telescopic spring 309 can drive the hinge block 307 to automatically reset, thereby reducing the difficulty of operating the device, making it more convenient for the staff to operate the device. The telescopic rod 308 can limit the telescopic spring 309, which can effectively increase the stability of the device.
[0032] A spinning thread 4 is arranged above the support plate 1 , a welding mechanism 5 is arranged above the support plate 1 , and a cutting mechanism 6 is arranged above the support plate 1 .
[0033] See also Figure 1 to Figure 3 The medical mask thread can be automatically placed through the spinning mechanism 4, the medical mask thread can be fixed to the medical mask cloth through the welding mechanism 5, and the purpose of cutting the medical mask cloth can be achieved through the cutting mechanism 6.
[0034] Example 2
[0035] like Figure 1 to Figure 3 As shown, based on the same concept as the above-mentioned embodiment 1, this embodiment also proposes that the spinning thread 4 includes a second fixed frame 401, and the front side of the second fixed frame 401 is fixedly connected to the first forward and reverse motor 402, and the output end of the first forward and reverse motor 402 passes through the second fixed frame 401 and is fixedly connected to the bidirectional threaded rod 403, and the first forward and reverse motor 402 can be supported and fixed by the second fixed frame 401, and the bidirectional threaded rod 403 can be driven to rotate by the first forward and reverse motor 402, and the bidirectional threaded rod 403 controls the first forward and reverse motor 402 to rotate forward and reverse according to the set control system.
[0036] The second fixing frame 401 has greater hardness and can withstand greater external forces without deformation, which can effectively increase the safety of the device. The first forward and reverse motor 402 can be disassembled and replaced, which can make it more convenient for staff to repair the device.
[0037] The outer surface of the bidirectional threaded rod 403 is threadedly connected to two symmetrical threaded blocks 404, and a detachable wire-paying drum 405 is installed at the bottom end of each threaded block 404. The rotation of the bidirectional threaded rod 403 can drive the two threaded blocks 404 to move towards or away from each other, thereby driving the wire-paying drum 405 to move, thereby reducing the difficulty of operating the device.
[0038] The wire pay-off drum 405 can be used to transport the medical mask wire, and the medical mask wire can be transported inside the wire pay-off drum 405, which can effectively increase the practicality of the device.
[0039] Preferably, the welding mechanism 5 includes a support frame 501, and a second forward and reverse motor 502 is fixedly connected to the front of the support frame 501. The output end of the second forward and reverse motor 502 passes through the support frame 501 and is rotatably connected to the support frame 501. The second forward and reverse motor 502 can be supported by the support frame 501. The second forward and reverse motor 502 can be programmed and can work according to the programmed program, which can make the movement of the device more precise and effectively increase the practicality of the device.
[0040] The second forward and reverse motor 502 is an existing device and a commonly used motor on the market. In this application, there are no excessive restrictions on the model of the second forward and reverse motor 502. The second forward and reverse motor 502 can be replaced according to the needs of the device, which effectively increases the practicality of the device.
[0041] Preferably, two welding wheels 503 are installed on the outer surface of the output shaft of the second forward and reverse motor 502, and a welding block 504 is installed on the outer surface of each welding wheel 503. The rotation of the second forward and reverse motor 502 can drive the welding wheel 503 to rotate, and then drive the welding block 504 to rotate. Heat is generated by the welding wheel 503 and can be transferred to the welding block 504. Glue is installed on the welding block 504, which can fix the medical mask line to the medical mask fabric.
[0042] The welding wheel 503 can be disassembled and replaced as needed, which makes it more convenient for the staff to repair the device, thereby effectively increasing the practicability of the device.
[0043] Preferably, the cutting mechanism 6 includes a third fixed frame 601, the inner wall of the third fixed frame 601 is fixedly connected to an electric extension rod 602, a cutting knife 603 is arranged above the support plate 1, and the output ends of the two electric extension rods 602 are fixedly connected to the upper surface of the cutting knife 603. The electric extension rod 602 and the cutting knife 603 can be supported by the third fixed frame 601, the cutting knife 603 can be driven to rise and fall by the electric extension rod 602, and the medical mask fabric can be cut by the cutting knife 603.
[0044] The cutting knife 603 can be disassembled and replaced, which can ensure the sharpness of the cutting knife 603 and ensure that the cutting knife 603 can achieve the purpose of cutting. At the same time, it can reduce the operating difficulty of the device and make it more convenient and quick for the staff to operate the device.
[0045] Preferably, a detachable flattening roller 7 is installed on the upper surface of the support plate 1, and the outer surface of the flattening roller 7 is passivated. The medical mask line can be flattened by the flattening roller 7 to avoid wrinkles on the medical mask line during the production process, which can effectively increase the practicability of the device.
[0046] The flattening roller 7 can be disassembled and replaced, and flattening rollers 7 of different heights can be replaced according to processing requirements, so that the device can meet different processing requirements and can effectively increase the scope of application of the device.
[0047] Preferably, support legs 8 are fixedly connected to the four corners of the bottom surface of the support plate 1, and the bottom end of each support leg 8 is fixedly connected to a support pad 9. The device can be supported by the support legs 8 and the support pads 9, which can effectively increase the stability of the device, place the device at a suitable height, and increase the practicality of the device.
[0048] The support legs 8 are made of a material with relatively high hardness and can withstand large external forces without bending or breaking, thereby effectively increasing the safety of the device. The bottom surface of the support pad 9 is provided with anti-slip grooves, which can effectively prevent the device from sliding and increase the stability of the device.
[0049] Working principle: When the device is in use, the medical mask fabric must first be placed on the conveyor belt 2, and then the hydraulic rod 302 is started. The hydraulic rod 302 can drive the lifting frame 303 to lift and lower, and the movement of the lifting frame 303 can drive the hinged column 304 to move, and then the movable frame 305 can drive the roller 306 to contact the medical mask fabric. As the lifting frame 303 continues to move downward, the two rollers 306 will move relative to each other, and the movement of the hinged column 304 can drive the hinge block 307 to move, and then the telescopic rod 308 and the telescopic spring 309 can be deformed. The elastic force generated by the deformation of the telescopic spring 309 can drive the hinge block 307 to automatically reset, and the medical mask line can be conveyed through the wire reel 405. , and then start the first forward and reverse motor 402, through which the bidirectional threaded rod 403 can be driven to rotate, and then the threaded block 404 can be driven to move, and the movement of the threaded block 404 can drive the wire reel 405 to move, so as to achieve the purpose of conveying the medical mask line, and then start the second forward and reverse motor 502, through which the second forward and reverse motor 502 can drive the welding wheel 503 to rotate, and through the rotation of the welding wheel 503, the welding block 504 can be driven to contact the medical mask line, and then the medical mask line can be fixed to the medical mask fabric, and then the electric extension rod 602 is started, and the electric extension rod 602 can drive the leveling mechanism 3 to cut the medical mask fabric, so as to achieve the purpose of producing medical masks.
[0050] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An intelligent production line for medical supplies, characterized in that: The invention comprises a support plate (1), a conveyor belt (2) is installed on the upper surface of the support plate (1), a leveling mechanism (3) is arranged above the support plate (1), the leveling mechanism (3) comprises a first fixed frame (301), the inner wall of the hole on the first fixed frame (301) is fixedly connected with a hydraulic rod (302), the bottom end of the hydraulic rod (302) is installed with a detachable lifting frame (303), the inner wall of the lifting frame (303) is hinged with two hinged columns (304) through a pin shaft, the bottom end of the hinged column (304) is hinged with a moving frame (305) through a pin shaft, and the inner wall of the moving frame (305) is rotatably connected with a roller (306). 06), the outer surfaces of the two hinged columns (304) are hinged with hinge blocks (307) through pins, a telescopic rod (308) is arranged above the support plate (1), and the two ends of the telescopic rod (308) are respectively fixedly connected to the outer surfaces of the two hinged blocks (307), a telescopic spring (309) is arranged above the support plate (1), and the two ends of the telescopic spring (309) are respectively fixedly connected to the outer surfaces of the two hinged columns (304), a spinning line (4) is arranged above the support plate (1), a welding mechanism (5) is arranged above the support plate (1), and a cutting mechanism (6) is arranged above the support plate (1).
2. The intelligent production line of medical supplies according to claim 1, characterized in that: The spinning thread (4) comprises a second fixing frame (401), the front side of the second fixing frame (401) is fixedly connected to a first forward and reverse motor (402), and the output end of the first forward and reverse motor (402) passes through the second fixing frame (401) and is fixedly connected to a bidirectional threaded rod (403).
3. The intelligent production line of medical supplies according to claim 2, characterized in that: The outer surface of the bidirectional threaded rod (403) is threadedly connected to two symmetrical threaded blocks (404), and a detachable pay-off drum (405) is installed at the bottom end of each threaded block (404).
4. The intelligent production line of medical supplies according to claim 1, characterized in that: The welding mechanism (5) comprises a support frame (501), a second forward and reverse motor (502) is fixedly connected to the front of the support frame (501), and an output end of the second forward and reverse motor (502) passes through the support frame (501) and is rotationally connected to the support frame (501).
5. The intelligent production line of medical supplies according to claim 4, characterized in that: Two welding wheels (503) are installed on the outer surface of the output shaft of the second forward and reverse motor (502), and a welding block (504) is installed on the outer surface of each welding wheel (503).
6. The intelligent production line of medical supplies according to claim 1, characterized in that: The cutting mechanism (6) comprises a third fixing frame (601), an electric extension rod (602) is fixedly connected to the inner wall of the third fixing frame (601), a cutting knife (603) is arranged above the support plate (1), and the output ends of the two electric extension rods (602) are fixedly connected to the upper surface of the cutting knife (603).
7. The intelligent production line of medical supplies according to claim 1, characterized in that: A detachable flattening roller (7) is installed on the upper surface of the support plate (1), and the outer surface of the flattening roller (7) is passivated.
8. The intelligent production line of medical supplies according to claim 1, characterized in that: Support legs (8) are fixedly connected at the four corners of the bottom surface of the support plate (1), and a support pad (9) is fixedly connected at the bottom end of each support leg (8).
Citation Information
Patent Citations
rapid mask production line
CN111772286B