Anti-theft door steel plate embossing mechanism
By setting up a cleaning mechanism and a flushing mechanism in the anti-theft door steel plate embossing mechanism, the problem of reduced processing quality caused by impurities on the surface of the material is solved, and higher quality embossing processing and delicate polishing effects are achieved.
Patent Information
- Application Number
- CN202421950245.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-13
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-08-13
AI Technical Summary
During the embossing of the anti-theft door steel plate, the remaining impurities on the surface of the material will lead to a reduction in processing quality.
By setting up a cleaning mechanism and a flushing mechanism, impurities on the surface of the material are cleaned and polished while rinsing the grinding chips.
It reduces the impact of impurities on the embossing process on scratches, improves processing quality, and makes the polishing more delicate.
Smart Images

Figure CN222793097U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of embossing of steel plates for anti-theft doors, in particular to an embossing mechanism for steel plates for anti-theft doors. Background Art
[0002] Steel plate embossing machine is a special equipment that uses a mold steel roller with a pattern on the surface to deform the surface of the steel plate to form a pattern. Embossing improves the decorativeness and added value of the steel plate, so embossing equipment has been widely used in recent years. Many small-scale iron art decoration processing companies use small cold rolling embossing machines to emboss steel plates.
[0003] Among the existing steel plate embossing mechanisms, for example, a steel plate embossing mechanism disclosed in the utility model patent with application number 201520524816.4 has a simple and reasonable structure and low cost, and can complete the embossing of thinner strip steel plates, thus avoiding the burden of increased production costs for small processing enterprises due to the inability to emboss strip steel plates and the purchase of new steel plate embossing machines. At the same time, the derivative products such as hollow metal tubes produced by reprocessing the strip steel plates after embossing can not only increase the added value of the materials, bring more benefits to the enterprises, but also enrich the diversity of iron art decorations.
[0004] However, during the embossing process of the anti-theft door steel plate, the impurities remaining on the surface of the material will scratch the surface of the material during the embossing process, resulting in reduced processing quality. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides an anti-theft door steel plate embossing mechanism which is equipped with a cleaning mechanism and a flushing mechanism, thereby reducing the scratches caused by impurities on the surface of the material on the embossing of the material during the embossing process, and can also make the grinding more delicate while flushing the grinding chips.
[0006] The utility model discloses an embossing mechanism for a steel plate of an anti-theft door, comprising an embossing mechanism; a transport mechanism, a cleaning mechanism, a grinding mechanism, a flushing mechanism and a filtering mechanism, wherein the embossing mechanism is mounted on the transport mechanism, the cleaning mechanism is mounted on the transport mechanism, the grinding mechanism is mounted at the lower end of the transport mechanism, the flushing mechanism is mounted at the lower end of the transport mechanism, and the filtering mechanism is mounted in the flushing mechanism;
[0007] The transport mechanism performs transport, the embossing mechanism performs embossing, the cleaning mechanism performs cleaning, the grinding mechanism performs grinding, the flushing mechanism performs flushing, and the filtering mechanism performs filtering; the material is transported by opening the transport mechanism, the surface of the material is cleaned by opening the cleaning mechanism when passing through the cleaning mechanism, and then the material is embossed by opening the embossing mechanism, and after the embossing is completed, the surface of the material is polished by opening the grinding mechanism, and at the same time, the surface of the material is flushed by opening the flushing mechanism, and the waste water is filtered by the filtering mechanism, so that during the embossing process of the anti-theft door steel plate, not only the scratches caused by impurities on the surface of the material on the embossing of the material are reduced, but also the grinding can be made more delicate while flushing the grinding chips.
[0008] Preferably, the transport mechanism includes a bracket and a plurality of groups of transport rollers, and the plurality of groups of transport rollers are rotatably mounted on the bracket; the materials are transported by the rotation of the transport rollers.
[0009] Preferably, the embossing mechanism includes a flat roller, a motor, two groups of hydraulic cylinders and a pressure roller. The flat roller is rotatably installed on a bracket, and the input end of the flat roller extends to the front side of the bracket, and the output end of the flat roller extends to the rear side of the bracket. The two groups of hydraulic cylinders are installed at the lower end of the bracket, and the pressure roller is rotatably installed at the lower ends of the two groups of hydraulic cylinders. The flat roller is rotated by turning on the motor pair to drive the material to move, and the hydraulic cylinder is turned on to drive the pressure roller to descend and cooperate with the motor pair to perform embossing on the material.
[0010] Preferably, the cleaning mechanism includes two groups of cleaning rollers, two groups of pulleys, belts, two groups of gear one and two groups of gear two, the two groups of cleaning rollers are rotatably mounted on the bracket, and both ends of the two groups of cleaning rollers extend to the outside of the bracket, the two groups of pulleys are respectively mounted on the output end of the flat roller and the rear end of a group of cleaning rollers, the belt covering is mounted on the two groups of pulleys, one group of gear one is rotatably mounted on the rear end of the bracket, the other group of gear one is connected to one end of a group of cleaning rollers, and the two groups of gear one are meshed, the two groups of gear two are respectively mounted on the front ends of the two groups of cleaning rollers, and the two groups of gear two are meshed; the pulley is driven by the rotation of the flat roller to rotate the pulley, and the pulley rotates while cooperating with the belt to rotate gear one, so that gear one drives the cleaning roller to rotate, and the cleaning roller rotates while cooperating with gear two to rotate in the opposite direction to clean the surface of the material.
[0011] Preferably, the grinding mechanism includes a telescopic cylinder, a grinding wheel and motor 2, the telescopic cylinder is installed at the lower end of the bracket, the grinding wheel is rotatably installed at the lower end of the telescopic cylinder, and the grinding wheel input end extends to the upper side of the telescopic cylinder, motor 2 is installed at the upper end of the telescopic cylinder, and the output end of motor 2 is connected to the input end of the grinding wheel; the grinding wheel is driven by turning on motor 2 to rotate, and the telescopic cylinder is opened to lower the equipment to grind the surface of the material.
[0012] Preferably, the flushing mechanism includes a water tank, a water pump, a nozzle and a water pipe. The water tank is installed at the lower end of the bracket, the water pump is installed at the rear end of the water tank, the nozzle is installed on the telescopic cylinder, and the output end of the water pump is connected to the input end of the nozzle through a water pipe; by turning on the water pump, the water in the water tank is sprayed out through the water pipe and the nozzle to clean the polished surface of the material.
[0013] Preferably, the filtering mechanism includes a filter screen and a handle, the filter screen is slidably installed in the water tank, and the handle is installed at the front end of the filter screen; the waste water is filtered through the filter screen, and the filter screen is removed by pulling the handle to dump the residue.
[0014] Compared with the prior art, the utility model has the following beneficial effects: materials are transported by opening the transport mechanism, the surface of the materials is cleaned by opening the cleaning mechanism when passing through the cleaning mechanism, and then the materials are embossed by opening the embossing mechanism, and after the embossing is completed, the surface of the materials is polished by opening the grinding mechanism, and at the same time, the surface of the materials is rinsed by opening the flushing mechanism, and the waste water is filtered by the filtering mechanism, so that during the embossing process of the anti-theft door steel plate, not only the impact of scratches caused by impurities on the surface of the materials on the embossing of the materials is reduced, but also the grinding can be made more delicate while flushing the grinding chips. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a first axonometric structural schematic diagram of the utility model;
[0016] Figure 2 It is a second axonometric structural schematic diagram of the utility model;
[0017] Figure 3 It is a third axonometric structural schematic diagram of the utility model;
[0018] Figure 4 It is a schematic diagram of the front view and section axonometric structure of the utility model;
[0019] Figure 5 It is a left-side sectional axonometric structural schematic diagram of the utility model;
[0020] Markings in the attached drawings: 1. transport mechanism; 11. bracket; 12. transport roller; 2. embossing mechanism; 21. flat roller; 22. motor 1; 23. hydraulic cylinder; 24. pressing roller; 3. cleaning mechanism; 31. cleaning roller; 32. pulley; 33. belt; 34. gear 1; 35. gear 2; 4. grinding mechanism; 41. telescopic cylinder; 42. grinding wheel; 43. motor 2; 5. flushing mechanism; 51. water tank; 52. water pump; 53. nozzle; 54. water pipe; 6. filtering mechanism; 61. filter; 62. handle. DETAILED DESCRIPTION
[0021] In order to facilitate the understanding of the utility model, the utility model will be described more comprehensively below with reference to the relevant drawings. The utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.
[0022] Example 1
[0023] like Figures 1 to 4 As shown, it includes an embossing mechanism 2, a transport mechanism 1, a cleaning mechanism 3, a grinding mechanism 4, a flushing mechanism 5 and a filtering mechanism 6, the embossing mechanism 2 is installed on the transport mechanism 1, the cleaning mechanism 3 is installed on the transport mechanism 1, the grinding mechanism 4 is installed at the lower end of the transport mechanism 1, the flushing mechanism 5 is installed at the lower end of the transport mechanism 1, and the filtering mechanism 6 is installed in the flushing mechanism 5;
[0024] The transport mechanism 1 performs transport, the embossing mechanism 2 performs embossing, the cleaning mechanism 3 performs cleaning, the polishing mechanism 4 performs polishing, the flushing mechanism 5 performs flushing, and the filtering mechanism 6 performs filtering;
[0025] The transport mechanism 1 comprises a support 11 and a plurality of transport rollers 12, wherein the plurality of transport rollers 12 are rotatably mounted on the support 11;
[0026] The embossing mechanism 2 includes a flat roller 21, a motor 22, two groups of hydraulic cylinders 23 and a pressing roller 24. The flat roller 21 is rotatably mounted on the bracket 11, and the input end of the flat roller 21 extends to the front side of the bracket 11, and the output end of the flat roller 21 extends to the rear side of the bracket 11. The two groups of hydraulic cylinders 23 are mounted at the lower end of the bracket 11, and the pressing roller 24 is rotatably mounted at the lower ends of the two groups of hydraulic cylinders 23.
[0027] The cleaning mechanism 3 includes two groups of cleaning rollers 31, two groups of pulleys 32, belts 33, two groups of gears 1 34 and two groups of gears 2 35. The two groups of cleaning rollers 31 are rotatably mounted on the bracket 11, and both ends of the two groups of cleaning rollers 31 extend to the outside of the bracket 11. The two groups of pulleys 32 are respectively mounted on the output end of the flat roller 21 and the rear end of one group of cleaning rollers 31. The belts 33 are covered and mounted on the two groups of pulleys 32. One group of gears 1 34 is rotatably mounted on the rear end of the bracket 11. The other group of gears 1 34 is connected to one end of one group of cleaning rollers 31, and the two groups of gears 1 34 are meshed. The two groups of gears 2 35 are respectively mounted on the front ends of the two groups of cleaning rollers 31, and the two groups of gears 2 35 are meshed.
[0028] The material is transported by rotating the transport roller 12, and when passing through the cleaning mechanism 3, the flat roller 21 rotates to drive the pulley 32 to rotate, and the belt 33 cooperates with the gear 1 34 to rotate, so that the gear 1 34 drives the cleaning roller 31 to rotate, and the cleaning roller 31 rotates and cooperates with the gear 2 35 to rotate in the opposite direction to clean the surface of the material, and then the motor 1 22 is turned on to drive the flat roller 21 to rotate the flat roller 21 to drive the material to move, and the hydraulic cylinder 23 is turned on to drive the pressing roller 24 to lower the pressing roller 24 and cooperate with the motor 1 22 to emboss the material, so that during the embossing process of the anti-theft door steel plate, the scratches caused by impurities on the surface of the material on the material embossing are reduced, thereby improving the processing quality.
[0029] Example 2
[0030] like Figures 1 to 5 As shown, it includes an embossing mechanism 2, a transport mechanism 1, a cleaning mechanism 3, a grinding mechanism 4, a flushing mechanism 5 and a filtering mechanism 6, the embossing mechanism 2 is installed on the transport mechanism 1, the cleaning mechanism 3 is installed on the transport mechanism 1, the grinding mechanism 4 is installed at the lower end of the transport mechanism 1, the flushing mechanism 5 is installed at the lower end of the transport mechanism 1, and the filtering mechanism 6 is installed in the flushing mechanism 5;
[0031] The transport mechanism 1 performs transport, the embossing mechanism 2 performs embossing, the cleaning mechanism 3 performs cleaning, the polishing mechanism 4 performs polishing, the flushing mechanism 5 performs flushing, and the filtering mechanism 6 performs filtering;
[0032] The transport mechanism 1 comprises a support 11 and a plurality of transport rollers 12, wherein the plurality of transport rollers 12 are rotatably mounted on the support 11;
[0033] The embossing mechanism 2 includes a flat roller 21, a motor 22, two groups of hydraulic cylinders 23 and a pressing roller 24. The flat roller 21 is rotatably mounted on the bracket 11, and the input end of the flat roller 21 extends to the front side of the bracket 11, and the output end of the flat roller 21 extends to the rear side of the bracket 11. The two groups of hydraulic cylinders 23 are mounted at the lower end of the bracket 11, and the pressing roller 24 is rotatably mounted at the lower ends of the two groups of hydraulic cylinders 23.
[0034] The grinding mechanism 4 includes a telescopic cylinder 41, a grinding wheel 42 and a second motor 43. The telescopic cylinder 41 is mounted at the lower end of the bracket 11. The grinding wheel 42 is rotatably mounted at the lower end of the telescopic cylinder 41, and the input end of the grinding wheel 42 extends to the upper side of the telescopic cylinder 41. The second motor 43 is mounted at the upper end of the telescopic cylinder 41, and the output end of the second motor 43 is connected to the input end of the grinding wheel 42.
[0035] The flushing mechanism 5 includes a water tank 51, a water pump 52, a nozzle 53 and a water pipe 54. The water tank 51 is installed at the lower end of the bracket 11, the water pump 52 is installed at the rear end of the water tank 51, the nozzle 53 is installed on the telescopic cylinder 41, and the output end of the water pump 52 is connected to the input end of the nozzle 53 through the water pipe 54;
[0036] The filter mechanism 6 includes a filter screen 61 and a handle 62. The filter screen 61 is slidably installed in the water tank 51, and the handle 62 is installed at the front end of the filter screen 61.
[0037] The material is transported by rotating the transport roller 12, and then the flat roller 21 is driven by turning on the motor 22 to rotate the flat roller 21 to drive the material to move the material, and the hydraulic cylinder 23 is turned on to drive the pressure roller 24 to lower the pressure roller 24 to cooperate with the motor 22 to emboss the material. After the embossing is completed, the grinding wheel 42 is driven by turning on the motor 2 43 to rotate the grinding wheel 42, and the telescopic cylinder 41 is opened to lower the equipment to grind the surface of the material, and the water pump 52 is turned on to spray the water in the water tank 51 through the water pipe 54 and the nozzle 53 to clean the grinding surface of the material, and the waste water is filtered through the filter screen 61, and the filter screen 61 is removed by pulling the handle 62 to dump the residue, so that during the embossing process of the anti-theft door steel plate, the grinding chips can be flushed and the grinding can be made more delicate, thereby improving the processing quality.
[0038] like Figures 1 to 5 As shown, the utility model is an anti-theft door steel plate embossing mechanism. When it is working, the transport roller 12 is rotated to transport the material. When passing through the cleaning mechanism 3, the flat roller 21 is rotated to drive the pulley 32 to rotate. When the pulley 32 rotates, the belt 33 cooperates with the gear 1 34 to rotate, so that the gear 1 34 drives the cleaning roller 31 to rotate. When the cleaning roller 31 rotates, it cooperates with the gear 2 35 to rotate in the opposite direction to clean the surface of the material. Then, the motor 1 22 is turned on to drive the flat roller 21 so that the flat roller 21 rotates to transport the material. The material is moved by the movement, and the hydraulic cylinder 23 is opened to drive the pressure roller 24 to lower the pressure roller 24 and cooperate with the motor 1 22 to emboss the material. After the embossing is completed, the grinding wheel 42 is driven by turning on the motor 2 43 to rotate the grinding wheel 42, and the telescopic cylinder 41 is opened to lower the equipment to grind the surface of the material. At the same time, the water pump 52 is turned on to spray the water in the water tank 51 through the water pipe 54 and the nozzle 53 to clean the grinding surface of the material, the waste water is filtered through the filter screen 61, and the filter screen 61 is removed by pulling the handle 62 to dump the residue.
[0039] The motor 1 22, hydraulic cylinder 23, telescopic cylinder 41, motor 2 43 and water pump 52 of the utility model are purchased on the market, and technicians in the industry only need to install and operate them according to the accompanying instruction manual, without the need for creative labor by technicians in this field.
[0040] The main function realized by the utility model is: during the embossing process of the anti-theft door steel plate, by arranging a cleaning mechanism and a flushing mechanism, the scratches caused by impurities on the surface of the material on the embossing of the material are not only reduced, but also the grinding chips can be flushed away to make the grinding more delicate.
[0041] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. An embossing mechanism for a steel plate of an anti-theft door, comprising an embossing mechanism (2); characterized in that: It also comprises a transport mechanism (1), a cleaning mechanism (3), a grinding mechanism (4), a flushing mechanism (5) and a filtering mechanism (6); the embossing mechanism (2) is mounted on the transport mechanism (1), the cleaning mechanism (3) is mounted on the transport mechanism (1), the grinding mechanism (4) is mounted at the lower end of the transport mechanism (1), the flushing mechanism (5) is mounted at the lower end of the transport mechanism (1), and the filtering mechanism (6) is mounted in the flushing mechanism (5); The transport mechanism (1) performs transport, the embossing mechanism (2) performs embossing, the cleaning mechanism (3) performs cleaning, the polishing mechanism (4) performs polishing, the flushing mechanism (5) performs flushing, and the filtering mechanism (6) performs filtering.
2. The anti-theft door steel plate embossing mechanism according to claim 1, characterized in that: The transport mechanism (1) comprises a support (11) and a plurality of groups of transport rollers (12), wherein the plurality of groups of transport rollers (12) are rotatably mounted on the support (11).
3. The anti-theft door steel plate embossing mechanism according to claim 2, characterized in that: The embossing mechanism (2) comprises a flat roller (21), a motor (22), two groups of hydraulic cylinders (23) and a pressing roller (24); the flat roller (21) is rotatably mounted on a bracket (11), and an input end of the flat roller (21) extends to the front side of the bracket (11), and an output end of the flat roller (21) extends to the rear side of the bracket (11); the two groups of hydraulic cylinders (23) are mounted at the lower end of the bracket (11), and the pressing roller (24) is rotatably mounted at the lower ends of the two groups of hydraulic cylinders (23).
4. The anti-theft door steel plate embossing mechanism according to claim 2, characterized in that: The cleaning mechanism (3) comprises two groups of cleaning rollers (31), two groups of pulleys (32), a belt (33), two groups of gears one (34) and two groups of gears two (35). The two groups of cleaning rollers (31) are rotatably mounted on a bracket (11), and both ends of the two groups of cleaning rollers (31) extend to the outside of the bracket (11). The two groups of pulleys (32) are respectively mounted on the output end of the flat roller (21) and the rear end of one group of cleaning rollers (31). The belt (33) is mounted on the two groups of pulleys (32). One group of gears one (34) is rotatably mounted on the rear end of the bracket (11). Another group of gears one (34) is connected to one end of one group of cleaning rollers (31), and the two groups of gears one (34) are meshed. The two groups of gears two (35) are respectively mounted on the front ends of the two groups of cleaning rollers (31), and the two groups of gears two (35) are meshed.
5. The anti-theft door steel plate embossing mechanism according to claim 2, characterized in that: The grinding mechanism (4) comprises a telescopic cylinder (41), a grinding wheel (42) and a second motor (43), wherein the telescopic cylinder (41) is mounted on the lower end of the bracket (11), the grinding wheel (42) is rotatably mounted on the lower end of the telescopic cylinder (41), and the input end of the grinding wheel (42) extends to the upper side of the telescopic cylinder (41), the second motor (43) is mounted on the upper end of the telescopic cylinder (41), and the output end of the second motor (43) is connected to the input end of the grinding wheel (42).
6. The anti-theft door steel plate embossing mechanism according to claim 5, characterized in that: The flushing mechanism (5) comprises a water tank (51), a water pump (52), a nozzle (53) and a water pipe (54); the water tank (51) is mounted at the lower end of the bracket (11); the water pump (52) is mounted at the rear end of the water tank (51); the nozzle (53) is mounted on the telescopic cylinder (41); and the output end of the water pump (52) is connected to the input end of the nozzle (53) via the water pipe (54).
7. The anti-theft door steel plate embossing mechanism according to claim 6, characterized in that: The filter mechanism (6) comprises a filter screen (61) and a handle (62). The filter screen (61) is slidably mounted in the water tank (51), and the handle (62) is mounted at the front end of the filter screen (61).
Citation Information
Patent Citations
Steel sheet coining mill
CN204747162U